Bryant 551A Installation, Start-Up And Service Instructions Manual
Bryant 551A Installation, Start-Up And Service Instructions Manual

Bryant 551A Installation, Start-Up And Service Instructions Manual

Durapac plus series sizes 155-240 single package rooftop electric cooling/electric heating units
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CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17
I. Step 1 - Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . 1
III. Step 3 - Field Fabricate Ductwork . . . . . . . . . . . . . 7
V. Step 5 - Trap Condensate Drain . . . . . . . . . . . . . . . 7
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
VIII. Step 8 - Install Outdoor-Air Hood. . . . . . . . . . . . . 12
IX. Step 9 - Install All Accessories . . . . . . . . . . . . . . 15
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-25
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-32
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33,34
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguishers available for all brazing operations.
WARNING:
Before performing service or mainte-
nance operations on unit, turn off main power switch to unit.
Electrical shock could cause personal injury.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the unit will automatically lock the com-
pressor out of operation. Manual reset will be required to
restart the compressor.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
ELECTRIC COOLING/ELECTRIC HEATING UNITS
Cancels: II 551A-155-2
I. STEP 1 - PROVIDE UNIT SUPPORT
Page
A. Roof Curb
Assemble and install accessory roof curb or horizontal supply
roof curb in accordance with instructions shipped with the
accessory. Accessory roof curb and horizontal supply roof
curb and information required to field fabricate a roof curb
or horizontal supply roof curb are shown in Fig. 1 and 2.
Install insulation, cant strips, roofing, and counter flashing
as shown. Ductwork can be secured to roof curb before unit is
set in place.
IMPORTANT: The gasketing of the unit to the roof curb or
horizontal supply roof curb is critical for a leakproof seal.
Install gasket supplied with the roof curb or horizontal sup-
ply roof curb as shown in Fig. 1. Improperly applied gasket
can result in air leaks and poor unit performance.
Roof curb must be level. This is necessary to permit unit
drain to function properly. Unit leveling tolerance is ±
per linear ft in any direction. Refer to Accessory Roof Curb or
Horizontal Supply Roof Curb Installation Instructions for
additional information as required.
B. Alternate Unit Support
When the curb or adapter cannot be used, support unit with
sleepers using unit curb or adapter support area. If sleepers
cannot be used, support long sides of unit with a minimum of
3 equally spaced 4-in. x 4-in. pads on each side.
II. STEP 2 - RIG AND PLACE UNIT
Inspect unit for transportation damage. File any claim with
transportation agency. Keep unit upright, and do not drop.
Use spreader bars over unit to prevent sling or cable dam-
age. Rollers may be used to move unit across a roof. Level
by using unit frame as a reference; leveling tolerance is
1
±
/
in. per linear ft in any direction. See Fig. 3 for addi-
16
tional information. Unit weight is shown in Table 1.
Four lifting holes are provided in ends of unit base rails as
shown in Fig. 3. Refer to rigging instructions on unit.
A. Positioning
Provide clearance around and above unit for airflow, safety,
and service access (Fig. 4 and 5).
Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated
air.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
B. Roof Mount
Check building codes for weight distribution requirements.
551A
DuraPac Plus Series
Sizes 155-240
II 551A-155-3

INSTALLATION

3/1/01
1
/
in.
16

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Summary of Contents for Bryant 551A

  • Page 1: Table Of Contents

    installation, start-up and 551A service instructions DuraPac Plus Series SINGLE PACKAGE ROOFTOP Sizes 155-240 ELECTRIC COOLING/ELECTRIC HEATING UNITS Cancels: II 551A-155-2 II 551A-155-3 3/1/01 CONTENTS INSTALLATION I. STEP 1 — PROVIDE UNIT SUPPORT Page SAFETY CONSIDERATIONS ......1 A.
  • Page 2 — —...
  • Page 3 DIMENSIONS MAXIMUM UNIT SHIPPING WEIGHT 551A ft-in. ft-in. 1625 6-11 2121 4- 0 1219 1700 6-11 2121 3-10 1168 NOTE: For preassembled horizontal adapter roof curb part no. 1800 6-11 2121 3- 7 1092 CRRFCURB013A00, the accessory kit includes a factory-designed, NOTES: high-static, regain transition duct.
  • Page 4 — —...
  • Page 5 — —...
  • Page 6 Table 1 — Physical Data UNIT 551A NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Unit Al/Al* 1575 1650 1750 Al/Cu* 1725 1800 1900 Cu/Cu* 1855 1930 2030 EconoMi$er Roof Curb† Perfect Humidity™ Dehumidification Package COMPRESSOR Quantity...Model (Ckt 1, Ckt 2) 1...ZR72KC, 1...ZR57KC 1...ZR94KC, 1...ZR72KC 1...ZR125KC, 1...ZR108KC Number of Refrigerant Circuits...
  • Page 7: Step 3 - Field Fabricate Ductwork

    III. STEP 3 — FIELD FABRICATE DUCTWORK IV. STEP 4 — MAKE UNIT DUCT CONNECTIONS Secure all ducts to building structure. Use flexible duct con- Unit is shipped for thru-the-bottom duct connections. Duct- nectors between unit and ducts as required. Insulate and work openings are shown in Fig.
  • Page 8: Step 6 - Make Electrical Connections

    B. Field Control Wiring Install a Bryant-approved accessory thermostat assembly according to the installation instructions included with the accessory. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature.
  • Page 9 Table 2 — Electrical Data NOMINAL COMPRESSOR VOLTAGE POWER ELECTRIC POWER UNIT VOLTAGE RANGE EXHAUST HEAT* SUPPLY No. 1 No. 2 551A (3 Ph, FLA (ea) MOCP† 60 Hz) — — — — 59/ 59 70/ 70 18.8 — — 64/ 63 80/ 80 —...
  • Page 10 LEGEND Example: Supply voltage is 460-3-60. — Full Load Amps AB = 452 v HACR — Heating, Air Conditioning and Refrigeration BC = 464 v — Indoor (Evaporator) Fan Motor AC = 455 v LRA — Locked Rotor Amps MCA — Minimum Circuit Amps 452 + 464 + 455 Average Voltage = MOCP—...
  • Page 11: Step 7 - Make Outdoor-Air Inlet Adjustments

    C. Optional Non-Fused Disconnect VII. STEP 7 — MAKE OUTDOOR-AIR INLET ADJUSTMENTS On units with the optional non-fused disconnect, incoming A. Manual Outdoor-Air Damper power will be wired into the disconnect switch. Refer to All units (except those equipped with a factory-installed Fig.
  • Page 12: Step 8 - Install Outdoor-Air Hood

    Table 4 — Heat Anticipator Settings 6. Match notches in hood top panel to unit top panel screws. Insert hood flange between unit top panel UNIT UNIT flange and unit. Tighten screws. STAGE 1 STAGE 2 551A VOLTAGES 7. Hold hood side panel flanges flat against unit, and 14/19 —...
  • Page 13 SENSOR OUTSIDE AIR SENSOR COVER Fig. 19 — Seal Strip Location (Air Hood Cross-Sectional View) BAFFLE (180 AND 240 ONLY) Fig. 21 — Outdoor-Air Sensor Location MOUNTING SCREW LOWER FILTER RETAINER FILTER SUPPORT BRACKET SENSOR WIRING CONNECTIONS MOUNTING HOOD SIDE SCREW PANELS (2) HOOD TOP...
  • Page 14 F. Mechanical Cooling Lockout G. Dry Bulb Changeover Set Up Determine the outdoor-air temperature at which you want Determine the dry bulb changeover set point from Table 6. the mechanical cooling (compressors) to be disabled. Locate The settings are A, B, C and D. Locate the ECON SP potenti- the mechanical cooling lockout (MECH CLG LOCKOUT) ometer and set the dry bulb changeover set point.
  • Page 15: Step 9 - Install All Accessories

    H. Ventilation Air (Minimum Position Set Up) b. Multiply total CFM by percentage outdoor air, this gives outdoor air volume in CFM. If ventilation air is not required, skip this section. If ventila- tion air is required, perform the following: WARNING: Personal Injury Hazard.
  • Page 16: Step 10 - Install Humidistat For Optional Perfect Humidity™ Dehumidification Package

    Existing motor is not Motormaster® III Perfect Humidity dehumidification package operation can be compatible. controlled by field installation of a Bryant-approved humi- Install Motormaster III Controls distat. To install the humidistat perform the following Only one Motormaster III control is required per unit.
  • Page 17 Fig. 28 — Typical Perfect Humidity Dehumidification Package Control Box MOTORMASTER SENSOR LOCATION NOTES: 1. All sensors are located on the eighth hairpin up from the bottom. 2. Field-installed tubing insu- lation is required to be installed over the TXV bulb capillary tube proper operation at low...
  • Page 18: Start-Up

    START-UP Table 8 — Air Quantity Limits Use the following information and Start-Up Checklist on UNIT MINIMUM CFM MAXIMUM CFM page CL-1 to check out unit PRIOR to start-up. 551A 3600 6,000 I. UNIT PREPARATION 4500 7,500 6000 10,000 Check that unit has been installed in accordance with these installation instructions and all applicable codes.
  • Page 19 If outdoor air alone cannot satisfy the cooling requirements from the factory, both Perfect Humidity dehumidification cir- of the conditioned space, and the OAT is above the MECH cuits are always energized. CLG LOCKOUT set point, the EconoMi$er integrates free If Perfect Humidity circuit modulation is desired, a field- cooling with mechanical cooling.
  • Page 20 2700. Do not adjust motor rpm such that 6. Use of a field-supplied motor may affect wiring size. Contact your motor maximum bhp and/or watts is exceeded at the maximum Bryant representative for details. operating cfm. —...
  • Page 21 3775. Do not adjust motor rpm such that 6. Use of a field-supplied motor may affect wiring size. Contact your motor maximum bhp and/or watts is exceeded at the maximum Bryant representative for details. operating cfm. —...
  • Page 22 5180. Do not adjust motor rpm such that 6. Use of a field-supplied motor may affect wiring size. Contact your motor maximum bhp and/or watts is exceeded at the maximum Bryant representative for details. operating cfm. —...
  • Page 23 6. Use of a field-supplied motor may affect wiring size. Contact your ous watts is 7915 (for 208-v units) and 8640 (for 230 and 460-v Bryant representative for details. units). Do not adjust motor rpm such that motor maximum bhp and/or watts is exceeded at the maximum operating cfm.
  • Page 24 Table 13 — Accessory/FIOP Static Pressure (in. wg) HEATER ELECTRIC HEATERS ECONOMI$ER UNIT RATED PRESSURE DROP PRESSURE 551A VOLTAGE (kW) DROP 3,750 0.05 (14/19, 26/34) 0.06 (42/56) 0.07 (56/75) 0.03 4,000 0.05 (14/19, 26/34) 0.06 (42/56) 0.07 (56/75) 0.04 5,000 0.07 (14/19, 26/34) 0.08 (42/56) 0.10 (56/75)
  • Page 25 Table 14 — Perfect Humidity™ Dehumidification Package Static Pressure Drop (in. wg) CFM PER TON UNIT SIZE UNIT NOMINAL 551A TONS .026 .045 .071 .040 .071 .111 .071 .126 .197 Table 15 — Fan RPM at Motor Pulley Settings* 551A 155†...
  • Page 26: Service

    SERVICE C. Condenser and Evaporator-Fan Motor Bearings The condenser and evaporator-fan motors have permanently WARNING: Before performing service or mainte- sealed bearings, so no field lubrication is necessary. nance operations on unit, turn off main power switch to unit and install lockout tag on disconnect switch. Turn off acces- III.
  • Page 27 3. Loosen nuts on the two carriage bolts in the motor mounting base. 4. Using jacking bolt under motor base, raise motor to top of slide and remove belt. Secure motor in this position by tightening the nuts on the carriage bolts. 5.
  • Page 28 VI. CONDENSER-FAN ADJUSTMENT VII. ECONOMI$ER ADJUSTMENT A. 551A155 and 180 Units (Fig. 33) A. LED Indication 1. Shut off unit power supply. The EconoMi$er controller features an onboard diagnostic LED (light-emitting diode) that flashes to indicate its status. 2. Remove access panel(s) closest to the fan to be See Table 17 for flash codes.
  • Page 29 If the CONFIG button is pressed and held for more than NOTE: Indoor-air CFM must be within normal operating 30 seconds and released, the EconoMi$er controller will range of unit. All outdoor fans must be operating. enable the enthalpy comparison strategy (with outdoor air The TXV (thermostatic expansion valve) is set to main- enthalpy and return air enthalpy sensors installed).
  • Page 30 A complete list of replacement parts may be obtained from The drive access door is shipped with 2 sheet metal screws any Bryant distributor upon request. holding the door closed. Upon initial opening of the door, these screws may be removed and discarded. The door is XV.
  • Page 31 Fig. 36 — Typical Wiring Schematic (551A180, 460v Shown) — —...
  • Page 32 Fig. 36 — Typical Wiring Schematic (551A180, 460v Shown) (cont) Fig. 37 — Typical Component Arrangement (551A180 Shown) — —...
  • Page 33: Troubleshooting

    TROUBLESHOOTING Refer to Tables 18-20 for troubleshooting details. Table 18 — Cooling Service Analysis PROBLEM CAUSE REMEDY Compressor and Power failure. Call power company. condenser fan Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker. will not start. Defective thermostat, contactor, transformer, or control Replace component.
  • Page 34: Troubleshooting

    Low system capacity Low refrigerant charge or 1. Check charge amount. See system charging frosted coil. section. 2. Evaporator coil frosted; check and replace subcooler control low pressure switch if necessary. Copyright 2001 Bryant Heating & Cooling Systems CATALOG NO. 5355-105...
  • Page 36: Start-Up Checklist

    CIRCUIT NO. 2 PSIG VERIFY REFRIGERANT CHARGE USING CHARGING CHART ON PAGE 29. GENERAL ECONOMI$ER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS VERIFY INSTALLATION OF ALL OPTIONS AND ACCESSORIES CL-1 Copyright 2001 Bryant Heating & Cooling Systems CATALOG NO. 5355-105...

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