Alto-Shaam Quickchiller QC-3 Installation & Operation Manual
Processing freezer/chiller/refrigeration system
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Also See for Quickchiller QC-3:
- Operating procedure manual (35 pages) ,
- Specification sheet (2 pages) ,
- Installation & operation manual (60 pages)
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PROCESSING FREEZER
CHILLER
REFRIGERATION SYSTEM
Model:
QC-3
QC-20
QC-40
QC-50
QC-50 REMOTE
QC-100
QC-100
QC-100 REMOTE
QC-40
• INSTALLATION
• OPERATION
QC-20
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
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FAX: 262.251.7067 • 800.329.8744
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USA
CANADA
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OnLY
www.alto-shaam.com
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M N - 2 8 6 0 6 • 0 6 / 1 1
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Table of Contents
Related Manuals for Alto-Shaam Quickchiller QC-3
Summary of Contents for Alto-Shaam Quickchiller QC-3
- Page 1 W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA OnLY www.alto-shaam.com M N - 2 8 6 0 6 • 0 6 / 1 1 p r i n t e d i n u...
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Page 2: Table Of Contents
Delivery ................1 Care and Cleaning Unpacking ................. 1 Cleaning and Preventative Maintenance ....26 Safety Procedures and Precautions ........2 Protecting Stainless Steel Surfaces......26 Cleaning Agents ............26 Installation Cleaning Materials ............. 26 Site Installation ............3 Interior Cleaning............27 Clearance Requirements .......... -
Page 3: Delivery
Additional Contact the Alto-Shaam service department if manuals are available from the Alto-Shaam you have any questions concerning installation, service department. -
Page 4: Safety Procedures And Precautions
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to chill or freeze safe operation of electrically and/or gas energized foods for the purpose of human consumption. equipment. In accordance with generally accepted No other use for this appliance is authorized product safety labeling guidelines for potential or recommended. -
Page 5: Installation
I N S T A L L A T I O N D A N G E R C A U T I O N IMPROPER INSTALLATION, TO PREVENT PERSONAL INJURY, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD USE CAUTION WHEN MOVING OR RESULT IN SEVERE INJURY, DEATH, LEVELING THIS APPLIANCE. -
Page 6: Installation Requirements
I N S T A L L A T I O N S I T E I N S T A L L A T I O N IN ST A L L A TIO N R E Q UI R E M EN TS W AT ER DRAI NAG E The model QC-3 is a counter mounted unit and D RA INA G E:... -
Page 7: Trolley Guide Installation
I N S T A L L A T I O N S I T E I N S T A L L A T I O N TR OLLE Y GU I D E I N ST A LL AT I ON Trolley Guide Installation 1. -
Page 8: Dimension Drawings, Weights & Capacities
I N S T A L L A T I O N T I T L E S U B T I T L E S I T E I N S T A L L A T I O N QC-3 28"... - Page 9 I N S T A L L A T I O N T I T L E S U B T I T L E S I T E I N S T A L L A T I O N QC-20 38"...
- Page 10 I N S T A L L A T I O N T I T L E S U B T I T L E S I T E I N S T A L L A T I O N QC-40 38-1/2"...
- Page 11 I N S T A L L A T I O N T I T L E S U B T I T L E S I T E I N S T A L L A T I O N QC-50 QC-50 Remote 41-1/8"...
- Page 12 I N S T A L L A T I O N T I T L E S U B T I T L E S I T E I N S T A L L A T I O N QC-100 QC-100 Remote 41-1/8"...
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Page 13: Options And Accessories
I N S T A L L A T I O N T I T L E S U B T I T L E O P T I O N S A N D A C C E S S O R I E S QC-50 QC-100 MO D EL >... -
Page 14: Electrical Specifications
I N S T A L L A T I O N T I T L E S U B T I T L E E L E C T R I C A L D A N G E R This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. -
Page 15: Operating Introduction
As an example, a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week. The Alto-Shaam Quickchiller can be effectively utilized in several types of food service programs: 1. TRADITIONAL COOK-SERVE KITCHENS —... -
Page 16: Chill Processing Cycles
T I T L E CHILL PROCESSING CYCLES QUICKCHILLER OPERATION MODES ➤ PROCESSING WITH THE USE OF PROBES The Alto-Shaam Quickchiller uses high Probe usage provides chill or frozen food velocity cold air circulation to remove heat from processing activation and termination through... -
Page 17: Additional Information
O P E R A T I O N T I T L E ADDITIONAL INFORMATION FAN OPERATION During the initial cooling of the Quickchiller, ➤ Clean the Quickchiller and probes prior to use an evaporator fan delay system will prevent the and make certain all processing modes are chilling fans from engaging until the evaporator operating properly before chilling or freezing... -
Page 18: Control Panel Identification
O P E R A T I O N T I T L E CONT ROL PANEL ID ENT IFICAT ION off power button SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). -
Page 19: Basic Operation
MANUAL OPERATION Starting from the position, press the power key The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 2. Press the desired mode key. Mode will operate at last settings entered. -
Page 20: Advanced Operation - Hold Temp
Done Time. NOTE: With the exception of the QC-3 counter C A U T I O N top Quickchiller model, the Alto-Shaam name on the control panel will illuminate whenever the power key is pressed to the NEVER STACK PANS DIRECTLY position. -
Page 21: Advanced Operation - Chill Modes
The display will also The Alto-Shaam name will illuminate and the indicate the temperature of each probe along SELECTION SCREEN will appear on the display. with “... -
Page 22: Advanced Operation - Programming
1. Starting from the position, press the power 1. Starting from the position, press the power . The Alto-Shaam name will illuminate . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear and the SELECTION SCREEN will appear on the display. -
Page 23: Advanced Operation - User Settings
Press the right or left arrow key to . The Alto-Shaam name will illuminate and the toggle the setting. SELECTION SCREEN will appear on the display. 7. HOLD DEFAULT The compressor will become energized and will The display will indicate the default HOLD begin to operate if required by the sensors. -
Page 24: Food Probe Use
O P E R A T I O N T I T L E FOOD PROBE USE USER INFORMATION Unpacking Food Probes Time & Temperature Guidelines 1. Cut and remove the plastic ties To assure quality and safety in chilled processed keeping the probe cables food handling, it is important to observe the coiled during shipment. -
Page 25: Food Handling Guidelines
Quickchiller, place hot product in an possibility of accidental contamination by appropriate back-up hot holding device such airborne bacteria. as an Alto-Shaam Halo Heat Combimate ® holding cabinet which will accommodate Stainless steel pan covers may be used. -
Page 26: Quickchiller Pan Capacity
O P E R A T I O N T I T L E Q U ICKCHI LLE R P A N CA P ACI T Y: The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function. -
Page 27: Portion Sizes And Pan Capacities
O P E R A T I O N T I T L E T HE FOL L O WI NG C HA R T O F P OR T IO N S IZES A ND SE RVING CA PA C IT Y PER P AN I S PR O VI D ED A S A GENE RA L REF ERE NCE ON LY. -
Page 28: Care And Cleaning
C A R E A N D C L E A N I N G T I T L E C L E A N I N G A N D P R E V E N T I V E M A I N T E N A N C E PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion... -
Page 29: Interior Cleaning
C A R E A N D C L E A N I N G T I T L E INTERIOR CLEANING PROBE CLEANING PROCEDURES 1. Remove all food soil from probes between Remove the roll-in cart (trolley) from cart loads and at the end of each production shift. -
Page 30: Control Error Displays
T R O U B L E S H O O T I N G T I T L E CO N T R O L E R R OR DI SPLA YS control display action required Real Time Clock Bad This is likely caused by the unit having been unplugged for an extended amount of time. - Page 31 S E R V I C E T I T L E MODEL: QC-3 CONTROL relay relay relay circuit breaker ba-34021 ba-34009 ba-34010 sw-34152 , 15 amp contactor fuse fuse block power supply board pccc58 fu-3775 fu-3772 ba-33554 Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R •...
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Page 32: Coil
S E R V I C E T I T L E MODEL: QC-3 COIL defrost air sensor product probe heater 5009220 pr-34569 cb-33389 side rack side rack txv valve evaporator coil va-34216 left hand right hand terminator cr-33387 evaporator coil fan coil sensor 14285... -
Page 33: Control
S E R V I C E T I T L E MODEL: QC-20 CONTROL circuit breaker relay relay relay sw-34152 ba-34010 ba-34009 ba-34021 power supply contactor fuse board fuse block pccc58 15 amp ba-33554 control fu-3772 fu-3775 5002433 Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R •... -
Page 34: Coil
S E R V I C E T I T L E MODEL: QC-20 COIL txv valve va-33972 air sensor 5009220 va-33932 evaporator evaporator evaporator defrost coil fan coil coil fan heater el-34046 motor mo-33385 Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R •... -
Page 35: Condenser
S E R V I C E T I T L E MODEL: QC-20 CONDENSER control box drawer control box control box rail rail condensate pan pressure switch not shown Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R •... -
Page 36: Qc-40
S E R V I C E T I T L E MODEL: QC-40 Defrost Heater - CB-34199 Evaporator Coil Coil Sensor - SN-33541 Defrost Terminator Evaporator Fan Motors - RWEM31 Drain Heater - CB-34199 Drain Pan Heater - PN-27799 TXV Valve - RWEV42 Part numbers and drawings are subject to change without notice. -
Page 37: Control
S E R V I C E T I T L E MODEL: QC-40 CONTROL power supply board BA-33554 control board (Qc-40/50/100) 5006727 relay ba-34021 relay ba-34010 relay ba-34009 Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 5 . -
Page 38: Control
S E R V I C E T I T L E MODEL: QC-50, QC-100 CONTROL power supply board ba-33554 relay ba-34010 relay ba-34009 relay ba-34021 terminal block Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 6 . -
Page 39: Coil
S E R V I C E T I T L E MODEL: QC-100 COIL defrost terminators cr-33387 txv valve va-34128 ( -50) rwev48 ( -100) defrost heaters el-34268 Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 7 . -
Page 40: Breaker
S E R V I C E T I T L E MODEL: QC-50, QC-100 BREAKER , 50 circuit breaker sw-34153 (Qc-50) sw-34154 (Qc-100 - 208-240v, 1ph) sw-34153 (Qc-100 - 208-240v, 3ph) sw-34152 (Qc-100 - 380-415v, 3ph) MODEL: QC-50, QC-100 FAN mo-27182 Part numbers and drawings are subject to change without notice. -
Page 41: Qc-50 Remote
S E R V I C E T I T L E MODEL: QC-50 Remote Coil Sensor Terminal Switches Defrost Heater Drain Heater Cavity Air Sensor Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 9 . -
Page 42: Remote Condenser Connection
S E R V I C E T I T L E MODEL: QC-50, QC-100 REMOTE Remote condensor connection Circuit Breaker Connect wires to condensing unit solenoid here. Low Side Connection High Side Connection Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R •... - Page 43 S E R V I C E T I T L E MODEL: QC-3 WIRING MODEL: QC-20 WIRING Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 1 .
- Page 44 S E R V I C E T I T L E MODEL: QC-40 WIRING Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 2 .
- Page 45 S E R V I C E T I T L E MODEL: QC-50 WIRING Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 3 .
- Page 46 S E R V I C E T I T L E MODEL: QC-100 WIRING Part numbers and drawings are subject to change without notice. Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 4 .
- Page 47 Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 5 .
- Page 48 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 4 6 Q U I C K C H I L L E R •...
- Page 49 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 4 7 Q U I C K C H I L L E R •...
- Page 50 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 4 8 Q U I C K C H I L L E R •...
- Page 51 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 4 9 Q U I C K C H I L L E R •...
- Page 52 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 0 Q U I C K C H I L L E R •...
- Page 53 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 1 Q U I C K C H I L L E R •...
- Page 54 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 2 Q U I C K C H I L L E R •...
- Page 55 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 3 Q U I C K C H I L L E R •...
- Page 56 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 4 Q U I C K C H I L L E R •...
- Page 57 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 5 Q U I C K C H I L L E R •...
- Page 58 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 6 Q U I C K C H I L L E R •...
- Page 59 Q U I C K C H I L L E R • M A N U E L D ’ I N S T A L L A T I O N / U T I L I S A T I O N / E N T R E T I E N • 5 7 Q U I C K C H I L L E R •...
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Page 60: Transportation Damage And Claims
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages.