Alto-Shaam QC-100 quickchiller Installation And Maintenance Manual
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Alto-Shaam QC-100 quickchiller Installation And Maintenance Manual

Alto-Shaam QC-100 quickchiller Installation And Maintenance Manual

Processing refrigeration system
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®
INSTALLATION
and
MAINTENANCE
MANUAL
QC-100
P R O C E S S I N G R E F R I G E R A T I O N S Y S T E M
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M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0
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U . S . A .
CANADA G
INTERNATIONAL G
PHONE: 262.251.3800 800.558.8744
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FAX: 262.251.7067 800.329.8744
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. 262.251.1907
www.alto-shaam.com
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# 8 4 0 1 - 3 / 0 4

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Summary of Contents for Alto-Shaam QC-100 quickchiller

  • Page 1 M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0 U . S . A . CANADA G INTERNATIONAL G PHONE: 262.251.3800 800.558.8744 FAX: 262.251.7067 800.329.8744 . 262.251.1907 www.alto-shaam.com # 8 4 0 1 - 3 / 0 4...

  • Page 2: Table Of Contents

    4.3 Refrigeration Parts List 4.4 — Cabinet and Miscellaneous Parts TRANSPORTATION DAMAGE & CLAIMS ALTO-SHAAM LIMITED WARRANTY For complete operational instructions see Q u i c k c h i l l e r O p e r a t i n g P r o c e d u r e G u i d e — Publication Number 265 ™...

  • Page 3: Introduction

    Ta b l e 1 . 4 . 1 - L E A D I N G PA RT I C U L A R S preparation sequences. Chilling also enhances the freshly prepared characteristics of foods. Distributor: Alto-Shaam, Inc. Address: W164 N9221 Water Street Quick chill processing of prepared foods provides a P.O.
  • Page 4 REAR OF CABINET ADJUSTABLE LEGS LEFT SIDE ONLY F I G. 1 .0 ITEM: Quickchiller Assembly Drawing MODEL: QC-100 Quickchiller ™ Processing Refrigeration System DATE: 02/15/99 SCALE: N.T.S. DWN BY: MKK ® MENOMONEE FALLS, WISCONSIN 53051, U.S.A. #8401 QC-100 &...
  • Page 5 REAR OF CABINET ADJUSTABLE LEGS RIGHT SIDE ONLY FIG. 1.1 ITEM: Quickchiller Assembly Drawing — Remote MODEL: QC-100 Quickchiller ™ Processing Refrigeration System 02/15/99 SCALE: N.T.S. DWN BY: MKK DATE: ® MENOMONEE FALLS, WISCONSIN 53051, U.S.A. #8401 QC-100 & INSTALLATION...

  • Page 6: Receipt And Unpacking

    1 . 0 — G e n e r a l I n f o r m a t i o n a n d I n s t a l l a t i o n 1.5 RECEIPT AND UNPACKING Upon receipt of the Alto-Shaam Quickchiller, 1.6.3 DOOR SEAL: Check the door gasket to make...

  • Page 7: Electrical

    1 . 0 — G e n e r a l I n f o r m a t i o n a n d I n s t a l l a t i o n 1.6.6 ELECTRICAL: The Quickchiller must be 1.6.7 All electrical connections have been made installed by a qualified electrician.

  • Page 8: Control Set-Up & Operation

    2 . 0 — C o n t r o l S e t - U p a n d O p e r a t i o n 2.1 START-UP PROCEDURES 2.1.1 Place the branch circuit breaker (main button pressed ONCE. Relock the control panel) in the ON position.

  • Page 9: Start-Up Test

    60 seconds, open the unit door. A (49°C), considerably above normal room buzzer should sound and the display will temperature, contact the Alto-Shaam Service prompt the operator to close the door. Department. 2.3.2 Close the door and allow the unit to operate 2.3.4 Following the 10 minute test operation period,...
  • Page 10 2 . 0 — C o n t r o l S e t - U p a n d O p e r a t i o n CONTROL MODE OVERVIEW Ta ble 2.4.1 M o d e O p e r a t i o n D e s c r i p t i o n Auto Chill Refrigeration is controlled only by the food probe(s).

  • Page 11: Main Menu

    2 . 0 — C o n t r o l S e t - U p a n d O p e r a t i o n MAIN MENU The main menu is the starting point for all HOLD MODE SCREEN functions of the Quickchiller.

  • Page 12: Shut-Down Procedure

    2 . 0 — C o n t r o l s , O p e r a t i o n a n d S t a r t - U p 2.7 SHUT-DOWN PROCEDURE The Quickchiller can be shut-down at the end of Press "C"...

  • Page 13: Hardware Notes

    It is not necessary to use a printer with 24 pins Probe 1 Set-point, C [ 4] or special graphic capabilities. Alto-Shaam Parallel Printer Cable Probe 2 Set-point, C [ 4] (part number 14709) is recommended to connect parallel printer...

  • Page 14: Cleaning & Maintenance

    If already established at the location site, perform scheduled maintenance in accordance with the standards in the Maintenance Index Plan. The Alto-Shaam Quickchiller should be cleaned and sanitized a minimum of once a week. ®...

  • Page 15: Compressor & Condenser Maintenance

    3 . 0 — C l e a n i n g & M a i n t e n a n c e 3.5 EVAPORATOR CONDENSATE DRAIN 3.6 MONTHLY COMPRESSOR AND HOSE INSPECTION AND CLEANING CONDENSER MAINTENANCE 1. Every 4-6 months, the evaporator coil and Keep the condenser coils free of dust and condensate drain hose should be inspected for debris to insure proper air circulation and...

  • Page 16: Control & Electrical Parts List

    4 . 0 — P a r t s I d e n t i f i c a t i o n 4 . 1 — Q C - 1 0 0 C O N T R O L & E L E C T R I C A L P A R T S L I S T ITEM DESCRIPTION QUANTITY...
  • Page 17 #8401 QC-100 & . 15 INSTALLATION MAINTENANCE MANUAL...

  • Page 18: Parts Identification

    4 . 0 — P a r t s I d e n t i f i c a t i o n 4 . 3 — Q C - 1 0 0 - R E F R I G E R A T I O N P A R T S L I S T ITEM DESCRIPTION QUANTITY...

  • Page 19: Introduction

    5 . 0 — D i a g n o s t i c a n d R e p a i r P r o c e d u r e INTRODUCTION 5.2.1 SOLENOID CHECK: Press button 1 and button 2 on the numeric keyboard The relays, which control the compressors, fans, solenoids, and heaters, can be individually several times.

  • Page 20: Condensing Units

    5 . 0 — D i a g n o s t i c a n d R e p a i r P r o c e d u r e 5.3 CONDENSING UNITS The condensing units operate only when the Disconnect main incoming A.C.

  • Page 21: Troubleshooting

    Check the power flow to the unit. Fuses OK? Breakers OK? DO NOT ATTEMPT TO REPAIR OR SERVICE THE QUICKCHILLER BEYOND THIS POINT. Contact Alto-Shaam for the nearest authorized service agent. These are the only service agents the company will authorize to repair Alto-Shaam Quickchillers. Repairs made by any other service agents without prior authorization by Alto-Shaam will void the warranty on the unit.

  • Page 22: Control

    6 . 0 — C O N T R O L — T r o u b l e s h o o t i n g P R O B L E M P O S S I B L E C A U S E P O S S I B L E S O L U T I O N Alphanumeric display is blank.

  • Page 23: Relay Board

    I/O PORT POWER IN GND +5V DOOR 24 VAC POWER +5 VDC SWITCH CABLE ITEM: Relay Board MODEL: Quickchiller Processing Refrigeration System DATE: 04/04/97 ® MENOMONEE FALLS, WISCONSIN 53051, U.S.A. #8401 QC-100 & . 21 INSTALLATION MAINTENANCE MANUAL...

  • Page 24: Electrical Schematic ( Self Contained )

    . 22 #8401 QC-100 & INSTALLATION MAINTENANCE MANUAL...

  • Page 25: Electrical Schematic ( Remote )

    #8401 QC-100 & . 23 INSTALLATION MAINTENANCE MANUAL...

  • Page 26: Electrical Schematic ( Water Cooled )

    . 24 #8401 QC-100 & INSTALLATION MAINTENANCE MANUAL...

  • Page 27: Refrigeration Schematic ( Self Contained )

    #8401 QC-100 & . 25 INSTALLATION MAINTENANCE MANUAL...

  • Page 28: Refrigeration Schematic ( Remote )

    . 26 #8401 QC-100 & INSTALLATION MAINTENANCE MANUAL...

  • Page 29: Transportation Damage & Claims

    Wa r r a n t y e f f e c t i v e J a n u a r y 1 , 2 0 0 0 RECORD THE MODEL AND SERIAL NUMBER OF THE UNIT FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THE UNIT. Model Number: _____________________________________...

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