Summary of Contents for Alto-Shaam Quickchiller QC-20
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® INSTALLATION OPERATION MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 • U.S.A. : 262.251.3800 800.558.8744 : 262.251.7067 800.329.8744 PHONE CANADA ONLY : www.alto-shaam.com WEBSITE #8405 • 10/07...
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® D E L I V E RY U N PA C K I N G 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to insure only the carton or crate. highest quality unit is provided. Upon receipt, check for any possible shipping damage and NOTE: Do not discard the report it at once to the delivering carrier.
® SAFETY PROCEDURES A N D P R E C A U T I O N S Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically energized equipment. process foods for the purpose of human In accordance with generally accepted product consumption.
I N S TA L L AT I O N SITE SELECTION Prior to moving the Quickchiller to the installation Position the Quickchiller to allow sufficient air site, check the dimensions of doors, passageways, ventilation through the condensing unit(s). The and ceiling heights in the areas through which the rear of unit should be no closer than 6"...
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I N S TA L L AT I O N R E Q U I R E M E N T S ® The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed Check the door gasket to make certain it is sealing D O O R S E A L : silicone sealant.
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WAT E R D R A I N A G E ® D R A I N A G E : Q C - 3 Q C - 2 0 Q C - 4 0 EVAPORATOR PANS: NO INSTALLATION REQUIRED Q C - 5 0 Q C - 1 0 0 ONE (1) FLOOR DRAIN:...
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E L E C T R I C A L I N S TA L L AT I O N ® This appliance must be branch circuit protected Before operating the chiller, check all cable with proper ampacities, in accordance with the connecti ons in the electrical conne ction area wiring diagram.
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E L E C T R I C A L I N S TA L L AT I O N ® VOLTAGE PHASE CYCLE Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 1 0 0 Recommended Recommended...
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Q U I C K C H I L L E R O P E R AT I N G I N T R O D U C T I O N ® The Alto-Shaam Quickchiller is a processing refrigeration ®...
O P E R AT I O N A L O V E R V I E W ® CHILL PROCESSING CYCLES QUICKCHILLER OPERATION MODES The Alto-Shaam Quickchiller uses high velocity ® PROCESSING WITH THE USE OF PROBES cold air circulation to remove heat from prepared Probe usage provides chill or frozen food foods for the purpose of rapidly reducing processing activation and termination through...
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O P E R AT I O N A L A D V I S O RY ® C A U T I O N C A U T I O N NEVER STACK PANS DIRECTLY ON A D E Q U AT E S PA C I N G M U S T B E TOP OF EACH OTHER.
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O P E R AT I O N A L A D V I S O RY ® “DOOR OPEN” will appear in the display whenever the unit is in operation and the door is opened. When the date and time (only) is showing in the display, this message will not appear when the door is opened.
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C O N T R O L PA N E L I D E N T I F I C AT I O N ® ³ OFF POWER BUTTON SOFT CHILL … To rapidly decrease the · temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C).
O P E R AT I O N ® The date and time will appear in the display when the To initiate any Quickchiller operating mode, power power key is pressed to the position. All operating must initially start from the position or an modes can be initiated when the power key is pressed operating mode must be halted by pressing the...
O P E R AT I O N ® Q U I C K F R E E Z E Starting from the position, Press the START/STOP key. press the power key The Display will require the operator to select between quick freezing by PROBE or by The Alto-Shaam name will illuminate and SELECT MODE, PRESETS, or PROGRAM...
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O P E R AT I O N ® Q U I C K F R E E Z E I f t im e wa s se l ec t e d … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right left arrow keys to select between hours or minutes and the up or down...
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O P E R AT I O N ® H A R D C H I L L Starting from the position, Press the START/STOP key. press the power key The Display will require the operator to select between chilling by PROBE or by TIME. The Alto-Shaam name will illuminate and SELECT MODE, PRESETS, or PROGRAM will appear in the display.
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O P E R AT I O N ® H A R D C H I L L I f time was sel e ct ed … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right left arrow keys to select between hours or minutes and the up or down...
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O P E R AT I O N ® S O F T C H I L L Starting from the position, Press the START/STOP key. press the power key The Display will require the operator to select between chilling by PROBE or by TIME. The Alto-Shaam name will illuminate and SELECT MODE, PRESETS, or PROGRAM will appear in the display.
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O P E R AT I O N ® S O F T C H I L L I f t ime w as se l e ct ed … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right left arrow keys to select between hours or minutes and the up or down...
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P R E S E T M E N U S ® P R O G R A M M I N G Starting from the position, press the TIME If time was selected … power key . The Alto-Shaam name will The display will indicate the last period of time illuminate and SELECT MODE, PRESETS, set by the operator.
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P R E S E T M E N U S ® P R E S E T P R O G R A M O P E R AT I O N Starting from the position, press the 3. Press the right or left arrow keys until the power key...
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P R O G R A M O P T I O N S ® Starting from the position, press the power key . The Alto-Shaam name will illuminate and SELECT MODE, PRESETS, or PROGRAM will appear in the display. The compressor will become energized and will begin to operate if required by the sensors.
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P R O G R A M O P T I O N S ® The display will indicate the Unless otherwise noted, press Communications Address Number. START/STOP at any time to exit the This item allows the operator to Program screen and return the the assign a specific identifying number SELECT MODE, PRESETS, or...
U S E & M A N A G E M E N T ® FOOD PROBE USE TIME & TEMPERATURE GUIDELINES Unpacking Food Probes To assure quality and safety in chilled processed food handling, it is important to observe the 1.
F O O D H A N D L I N G G U I D E L I N E S ® PRODUCT COVERING PORTIONING & PACKAGING 1. During portioning and packaging operations, To maintain sanitation control when loading the Quickchiller, foods should be above 140°F all foods should be maintained at or above (60°C) and should be tightly covered.
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F O O D H A N D L I N G G U I D E L I N E S ® Q U I C K C H I L L E R PA N C A PA C I T Y: The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function.
F O O D H A N D L I N G G U I D E L I N E S ® T H E F O L L O W I N G C H A R T O F P O R T I O N S I Z E S A N D S E R V I N G C A PA C I T Y P E R PA N I S P R O V I D E D A S A G E N E R A L R E F E R E N C E O N LY.
C L E A N I N G & M A I N T E N A N C E ® To insure trouble-free operation and the highest level of sanitation control, periodic cleaning and maintenance is required. The Alto-Shaam Quickchiller should be cleaned and sanitized a minimum of once a week.
C L E A N I N G & M A I N T E N A N C E ® INTERIOR CLEANING PROBE CLEANING PROCEDURES Remove the roll-in cart (trolley) from cart Remove all food soil from probes between equipped models.
C L E A N I N G & M A I N T E N A N C E ® EXTERIOR CLEANING 3. Polish with any standard stainless steel polish 1. Wipe all exterior surfaces designed for use on food service equipment. including the control panel, When cleaning the exterior of the cabinet, door frame, latches, and hinges...
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C O N T R O L T R O U B L E S H O O T I N G ® C O N T R O L E R R O R D I S P L AY S CONTROL DISPLAY ACTION REQUIRED Call service for replacement of defective control.
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S E R V I C E V I E W ® MODEL: QC-3 CONTROL RELAY RELAY RELAY CIRCUIT BREAKER BA-34021 BA-34009 BA-34010 SW-34152 , 15 AMP CONTACTOR FUSE FUSE BLOCK POWER SUPPLY BOARD PCCC58 FU-3775 FU-3772 BA-33554 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE...
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S E R V I C E V I E W ® MODEL: QC-3 COIL DEFROST AIR SENSOR PRODUCT PROBE HEATER SN-33541 PR-3850 CB-33389 SIDE RACK SIDE RACK TXV VALVE EVAPORATOR COIL LEFT HAND VA-34216 RIGHT HAND TERMINATOR CR-33387 EVAPORATOR COIL FAN COIL SENSOR 14285...
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S E R V I C E V I E W ® MODEL: QC-20 CONTROL CONTACTOR PCCC58 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 34.
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S E R V I C E V I E W ® MODEL: QC-20 COIL TXV VALVE VA-33972 AIR SENSOR SN-33541 VA-33932 EVAPORATOR EVAPORATOR EVAPORATOR DEFROST COIL FAN COIL COIL FAN HEATER EL-34046 MOTOR MO-33385 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg.
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S E R V I C E V I E W ® MODEL: QC-20 CONDENSER CONTROL BOX DRAWER CONTROL BOX RAIL CONDENSATE PAN PRESSURE SWITCH NOT SHOWN — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 36.
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S E R V I C E V I E W ® MODEL: QC-40 Defrost Heater - CB-34199 Evaporator Coil Coil Sensor - SN-33541 Defrost Terminator Evaporator Fan Motors - RWEM31 Drain Heater - CB-34199 Drain Pan Heater - PN-27799 TXV Valve - RWEV42 —...
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S E R V I C E V I E W ® MODEL: QC-40 CONTROL POWER SUPPLY BOARD BA-33554 CONTROL BOARD (QC-40/50/100) 5006727 RELAY RELAY BA-34021 BA-34010 RELAY BA-34009 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 38.
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S E R V I C E V I E W ® MODEL: QC-50, QC-100 CONTROL POWER SUPPLY BOARD BA-33554 RELAY BA-34010 RELAY BA-34009 RELAY BA-34021 TERMINAL BLOCK — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 39.
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S E R V I C E V I E W ® MODEL: QC-50, QC-100 COIL DEFROST TERMINATORS CR-33387 TXV VALVE VA-34128 ( -50) RWEV48 ( -100) DEFROST HEATERS EL-34268 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 40.
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S E R V I C E V I E W ® MODEL: QC-50, QC-100 BREAKER , 50 CIRCUIT BREAKER SW-34153 (QC-50) SW-34153 (QC-100) MODEL: QC-50, QC-100 FAN MO-27182 — #8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg. 41.
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