Dodge 2004 Freightliner Owner's Manual
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Dodge 2004 Freightliner Owner's Manual

Dodge 2004 Freightliner Owner's Manual

Dodge 2004 sprinter van owner's manual
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F r e i g h t l i n e r - a l l . b o o k P a g e 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M
S E C T I O N
1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4
UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
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STARTING AND OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
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WHAT TO DO IN EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
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MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
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MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
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IF YOU NEED CONSUMER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
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INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
T A B L E O F C O N T E N T S
P A G E
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  • Page 1 F r e i g h t l i n e r - a l l . b o o k P a g e 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M T A B L E O F C O N T E N T S S E C T I O N INTRODUCTION .
  • Page 2 F r e i g h t l i n e r - a l l . b o o k P a g e 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...

  • Page 3: Table Of Contents

    F r e i g h t l i n e r - a l l . b o o k P a g e 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M CONTENTS Introduction .

  • Page 4: Introduction

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 I N T R O D U C T I O N I N T R O D U C T I O N This manual has been prepared with the assistance of...

  • Page 5: Vehicle Identification Number, Sample

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M V E H I C L E I D E N T I F I C A T I O N N U M B E R , S A M P L E A N D L O C A T I O N Vehicle identification number, visible (location: lower...

  • Page 6: Vehicle/ Engine Emission Label, Sample

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 I N T R O D U C T I O N Sample Incomplete Vehicle Certification Label (Label 1)
  • Page 7 F r e i g h t l i n e r - a l l . b o o k P a g e 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E CONTENTS Ignition Lock /Starter Switch .
  • Page 8 F r e i g h t l i n e r - a l l . b o o k P a g e 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 8 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E Seat Belts .

  • Page 9: Ignition Lock /Starter Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M I G N I T I O N L O C K / S T A R T E R S W I T C H 0 The steering wheel is locked when the key is removed...

  • Page 10: Immobilizer

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E I m m o b i l i z e r The immobilizer is automatically activated when the...

  • Page 11: Central Locking (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C E N T R A L L O C K I N G ( O P T I O N A L ) To unlock (1) To lock (2)

  • Page 12: Unlocking

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E WARNING! When leaving the vehicle always remove the key...

  • Page 13: Central Locking Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M After the engine is started (about 1 second), all doors with the exception of the driver-side door are locked automatically.

  • Page 14: Locking Status Display

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E WARNING! When leaving the vehicle always remove the key...

  • Page 15: Locking And Unlocking

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M L o c k i n g a n d U n l o c k i n g To lock entire vehicle: Press top of central locking switch.

  • Page 16: Remote Keyless Entry (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E CAUTION! In case of an accident, rescue from the outside may...

  • Page 17: Unlocking With Remote Keyless Entry

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M correct operation of the remote keyless entry transmitter by listening for the locking noise and by checking that the white patch on the interior door...

  • Page 18: Locking With Remote Keyless Entry

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E Press the Œ...

  • Page 19: Security System With Towing And Passenger Compartment Protection (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Replacing Batteries Rated voltage: 6 V DC (2x 3V)

  • Page 20: Audible Alarm

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E The alarm is triggered if the security system has been activated and...

  • Page 21: Passenger Compartment Protection

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1.

  • Page 22: Alarm Pushbutton

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E 3.

  • Page 23: Opening/Closing Doors

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M The vehicle will be centrally locked if all doors are closed.
  • Page 24 F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 4 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E WARNING! Only drive with the doors properly closed.
  • Page 25 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M From the Inside To unlock (1) To lock (2)

  • Page 26: Sliding Door

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 6 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E S l i d i n g D o o r WARNING!
  • Page 27 F r e i g h t l i n e r - a l l . b o o k P a g e 2 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M From the Inside without Lock Button To unlock (1) To lock (2)
  • Page 28 F r e i g h t l i n e r - a l l . b o o k P a g e 2 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 8 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E Press lock button (1) (all doors are locked)

  • Page 29: Rear Cargo Doors

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M R e a r C a r g o D o o r s WARNING! Only drive with the doors properly closed.
  • Page 30 F r e i g h t l i n e r - a l l . b o o k P a g e 3 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3 0 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E From the Inside without Lock Button To unlock and open:...
  • Page 31 F r e i g h t l i n e r - a l l . b o o k P a g e 3 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly.
  • Page 32 F r e i g h t l i n e r - a l l . b o o k P a g e 3 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3 2 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E To lock manually: Move the handle down until it is in the vertical...

  • Page 33: Passenger/Cargo Area Door

    F r e i g h t l i n e r - a l l . b o o k P a g e 3 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M To close: Pull the doors away from the retaining plates on the outer sidewalls.
  • Page 34 F r e i g h t l i n e r - a l l . b o o k P a g e 3 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3 4 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E To Unlock the Door from the Passenger Area To unlock, turn key to left (1)

  • Page 35: Occupant Restraints

    F r e i g h t l i n e r - a l l . b o o k P a g e 3 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M O C C U P A N T R E S T R A I N T S Seat belts, belt tensioners, airbag and child restraint systems are independent restraint systems whose...
  • Page 36 F r e i g h t l i n e r - a l l . b o o k P a g e 3 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3 6 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E Do not seat children less than 5 feet tall or 12 years and under in the front.

  • Page 37: Seat Belts

    F r e i g h t l i n e r - a l l . b o o k P a g e 3 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S E A T B E L T S WARNING! •...

  • Page 38: Malfunction

    F r e i g h t l i n e r - a l l . b o o k P a g e 3 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3 8 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E S e a t B e l t W a r n i n g L a m p a n d A i r b a g M a l f u n c t i o n When the key is in position 2 in the ignition lock, the...
  • Page 39 F r e i g h t l i n e r - a l l . b o o k P a g e 3 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Fastening Seat Belts 1.

  • Page 40: Belt Height Adjustment

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 0 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E B e l t H e i g h t A d j u s t m e n t Belt height adjustment button 4...

  • Page 41: Driver's Airbag

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! If the malfunction indicator lamp 1 does not light up when the key is in position 2 in the igni-...

  • Page 42: Front Seat Passenger Airbag

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 2 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E WARNING! To reduce the risk of injury when the front airbag...

  • Page 43: Belt Tensioners

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! To reduce the risk of injury when the front airbag inflates, it is very important for the passenger to...

  • Page 44: Safety Precautions For The Airbag

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 4 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E S a f e t y P r e c a u t i o n s f o r t h e A i r b a g WARNING!
  • Page 45 F r e i g h t l i n e r - a l l . b o o k P a g e 4 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Make sure to give any new owner of your vehicle this Owner’s Manual so that the new owner will be aware of all safety warnings.

  • Page 46: Pedals

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 6 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E P E D A L S The freedom of movement of the pedals must not be...

  • Page 47: Engine Oil Consumption

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E n g i n e O i l C o n s u m p t i o n When the engine has passed the break-in period, oil consumption may reach 0.5 % of the fuel consumption...

  • Page 48: Inhalation Of Exhaust Gas

    F r e i g h t l i n e r - a l l . b o o k P a g e 4 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 4 8 T H I N G S T O K N O W B E F O R E S T A R T I N G Y O U R V E H I C L E I N H A L A T I O N O F E X H A U S T G A S WARNING!
  • Page 49 F r e i g h t l i n e r - a l l . b o o k P a g e 4 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! If you tension the tensioning belts between the sidewalls, the maximum permissible load for the...
  • Page 50 F r e i g h t l i n e r - a l l . b o o k P a g e 5 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...
  • Page 51 F r e i g h t l i n e r - a l l . b o o k P a g e 5 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E CONTENTS Mirror Adjustment .
  • Page 52 F r e i g h t l i n e r - a l l . b o o k P a g e 5 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 5 2 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E Speed Control (Optional) .

  • Page 53: Mirror Adjustment

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M I R R O R A D J U S T M E N T I n t e r i o r M i r r o r ( O p t i o n a l ) 1.

  • Page 54: Seat Adjustment

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 5 4 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E S E A T A D J U S T M E N T D r i v e r ’...

  • Page 55: Lumbar Support

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Comfortseat (Optional) Seat adjustment, fore/aft (1) Seat cushion depth (Optional) (2)

  • Page 56: Armrest (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 5 6 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E A r m r e s t ( O p t i o n a l ) Tilt adjustment (1)

  • Page 57: Folding Seat At Partition (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M F o l d i n g S e a t a t P a r t i t i o n ( O p t i o n a l ) Key (1) Seat cushion (2)

  • Page 58: Rear Seat Bench Removal And Installation

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 5 8 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E R E A R S E A T B E N C H R E M O V A L A N D I N S T A L L A T I O N...

  • Page 59: Retrofitting Seat Mounting Cups

    F r e i g h t l i n e r - a l l . b o o k P a g e 5 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M To install: 1.

  • Page 60: Hood

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 0 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E H O O D WARNING!
  • Page 61 F r e i g h t l i n e r - a l l . b o o k P a g e 6 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2.

  • Page 62: Headlamp Range Control

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 2 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E WARNING! Be sure the hood is properly closed before driving.

  • Page 63: Interior Lighting

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M I N T E R I O R L I G H T I N G I n t e r i o r L a m p s i n t h e D r i v e r a n d R e a r - S e a t P a s s e n g e r A r e a / C a r g o A r e a...

  • Page 64: Interior Lighting With Reading Lamp, Front

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 4 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E Operation of Interior Lamps Position 1: Continuous operation...

  • Page 65: Interior Cargo Area Lighting (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M I n t e r i o r C a r g o A r e a L i g h t i n g ( O p t i o n a l ) The switch is located on the center section of the dashboard.

  • Page 66: Multifunction Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 6 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E The switch (2) is located in the right rear of the cargo area.
  • Page 67 F r e i g h t l i n e r - a l l . b o o k P a g e 6 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Lamp switch (3) C Side lamps, license plate and instrument lighting...

  • Page 68: Window Operation

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 6 8 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E W I N D O W O P E R A T I O N M e c h a n i c a l W i n d o w O p e r a t i o n...

  • Page 69: Windshield Wiper Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 6 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Place the key in position 2 in the ignition lock.

  • Page 70: Windshield Wipers With Rain Sensor

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 7 0 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E WARNING! Sudden loss of visibility through the windshield...

  • Page 71: Speed Control (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S P E E D C O N T R O L ( O P T I O N A L ) Set/accelerate speed (1) Set/decelerate speed (2)
  • Page 72 F r e i g h t l i n e r - a l l . b o o k P a g e 7 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 7 2 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E WARNING! Leaving the Speed Control on when not in se is...

  • Page 73: Sunroof

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! The speed control does not adapt itself automati- cally to road conditions;...

  • Page 74: Manual Sun Roof (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 7 4 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E M a n u a l S u n R o o f ( O p t i o n a l ) To open, turn the handwheel counterclockwise.

  • Page 75: Mechanical Sun Roof Operation

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M e c h a n i c a l S u n R o o f O p e r a t i o n The sun roof does not open or close: Check electrical fuse.

  • Page 76: Ashtray/Cigar Lighter

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 7 6 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E A S H T R A Y / C I G A R L I G H T E R Ashtray in the driver’s compartment.

  • Page 77: Electrical Outlet

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Ashtray in the rear passenger compartment.

  • Page 78: Cup Holder

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 7 8 U N D E R S T A N D I N G T H E F E A T U R E S O F Y O U R V E H I C L E C U P H O L D E R The cup holder in the driver’s compartment is located...

  • Page 79: Glove Compartment

    F r e i g h t l i n e r - a l l . b o o k P a g e 7 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M G L O V E C O M P A R T M E N T G l o v e C o m p a r t m e n t L o c k a b l e ( O p t i o n a l ) Locked (1)
  • Page 80 F r e i g h t l i n e r - a l l . b o o k P a g e 8 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...
  • Page 81 F r e i g h t l i n e r - a l l . b o o k P a g e 8 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L CONTENTS Instruments and Controls .
  • Page 82 F r e i g h t l i n e r - a l l . b o o k P a g e 8 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 8 2 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Windshield Heater (Optional) .

  • Page 83: Instruments And Controls

    F r e i g h t l i n e r - a l l . b o o k P a g e 8 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L 8 3 I N S T R U M E N T S A N D C O N T R O L S...
  • Page 84 F r e i g h t l i n e r - a l l . b o o k P a g e 8 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 8 4 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Legend For Instruments And Controls 1.

  • Page 85: Instrument Cluster And Indicator Lamps

    F r e i g h t l i n e r - a l l . b o o k P a g e 8 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L 8 5 I N S T R U M E N T C L U S T E R A N D I N D I C A T O R L A M P S...
  • Page 86 F r e i g h t l i n e r - a l l . b o o k P a g e 8 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 8 6 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Legend For Instrument Cluster And Indicator Lamps 1.

  • Page 87: Multi-Function Indicator

    F r e i g h t l i n e r - a l l . b o o k P a g e 8 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L 8 7 M u l t i - F u n c t i o n I n d i c a t o r WARNING!
  • Page 88 F r e i g h t l i n e r - a l l . b o o k P a g e 8 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 8 8 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L The multi-function indicator can be used to call up the odometer, trip meter, clock and outside temperature,...

  • Page 89: Clock

    F r e i g h t l i n e r - a l l . b o o k P a g e 8 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C l o c k Activate the multi-function indicator, refer to "Multi- Function Indicator".

  • Page 90: Odometer And Trip Meter

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 9 0 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L O d o m e t e r a n d T r i p M e t e r Activate the multi-function indicator.

  • Page 91: Outside Temperature Display

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Instrument and display lighting: 1.

  • Page 92: Tachometer (Engine Rpm)

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 9 2 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L The outside temperature is displayed when the multi- function indicator is activated.

  • Page 93: Coolant Temperature Gauge

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C o o l a n t T e m p e r a t u r e G a u g e The coolant temperature is displayed when the key is in position 2 in the ignition lock.

  • Page 94: Fuel Gauge With Reserve Fuel Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 9 4 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L WARNING! Driving when your engine is badly overheated...

  • Page 95: Battery Charge Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M The reserve fuel indicator lamp (1) lights up for about 2 seconds.

  • Page 96: Water In Fuel Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 9 6 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L W a t e r i n F u e l I n d i c a t o r L a m p When the key is turned to position 2 in the ignition...

  • Page 97: Engine Oil Level Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E n g i n e O i l L e v e l I n d i c a t o r L a m p The engine oil level indicator lamp : lights up in the instrument cluster when the key is turned to...

  • Page 98: Coolant Level Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 9 8 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L C o o l a n t L e v e l I n d i c a t o r L a m p When the key is turned to position 2 in the ignition...

  • Page 99: Engine Control Unit Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 9 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E n g i n e C o n t r o l U n i t I n d i c a t o r L a m p When the key is in position 2 in the ignition lock, the engine control unit indicator lamp ±...
  • Page 100 F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 0 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Brake fluid level too low and electronic brake force distribution (EBV) malfunction...

  • Page 101: Switch Locations

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L 1 0 1 S W I T C H L O C A T I O N S...
  • Page 102 F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 2 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Legend for Switch Locations 1.

  • Page 103: Assyst Maintenance Computer (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A S S Y S T M A I N T E N A N C E C O M P U T E R ( O P T I O N A L ) Function button (‘) (1)
  • Page 104 F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 4 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Depending on the driving style, the mileage covered and the operating conditions, the next service due is...

  • Page 105: Engine Oil Level - Display In Instrument Cluster (Vehicles With Assyst Maintenance Computer Only)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E n g i n e O i l L e v e l –...

  • Page 106: Displaying Engine Oil Level With Engine Off

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 6 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L If the warning S y m b...
  • Page 107 F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Briefly press button (1) twice within 1 second.

  • Page 108: Computer)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 0 8 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L E N G I N E O I L L E V E L I N D I C A T O R I N I N S T R U M E N T C L U S T E R...

  • Page 109: Heating, Ventilation

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 0 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M H E A T I N G , V E N T I L A T I O N Temperature control (1) Airflow control (2)

  • Page 110: Ventilation

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 1 0 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L V e n t i l a t i o n 1.

  • Page 111: Heating

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Select air recirculation if dust or unpleasant odors enter the vehicle.

  • Page 112: Windows

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 1 2 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L D e - F o g g i n g a n d D e - I c i n g T h e F r o n t W i n d o w s 1.

  • Page 113: Side Air Vents And Center Air Vents

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S i d e A i r V e n t s a n d C e n t e r A i r V e n t s To open, turn the thumbwheel outwards.

  • Page 114: Heated Rear Window (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 1 4 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L H e a t e d R e a r W i n d o w ( O p t i o n a l ) The switch for the heated rear...

  • Page 115: Residual Engine Heat Utilization (Rest)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M R e s i d u a l E n g i n e H e a t U t i l i z a t i o n ( R E S T ) The REST switch (1) is located on the center section of the dashboard.

  • Page 116: Climate Control (On Vehicles With Air Conditioning)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 1 6 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L To switch on: Press switch (1), the indicator lamp (2) in the switch...

  • Page 117: Dehumidification

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M NOTE: Open and adjust the air vents as required, refer to "Side Air Vents and Center Air Vents".

  • Page 118: Air Conditioner For The Rear Passenger

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 1 8 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L NOTE: It is possible that the air conditioning will automatically switch off at outside temperatures below...

  • Page 119: Air Recirculation

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 1 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M To switch it on: 1.

  • Page 120: Air Strainer

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 0 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L A i r S t r a i n e r To lock fasteners (1)

  • Page 121: Electric Blower (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Installing the Air Strainer 1.

  • Page 122: Heater Booster

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 2 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L H E A T E R B O O S T E R The switch (1) for activating the...

  • Page 123: Auxiliary Heater - Water Or Air Heater

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A U X I L I A R Y H E A T E R –...

  • Page 124: Auxiliary Heater Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 4 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L WARNING! Aerosals, gas cartridges and other pressurized...

  • Page 125: (Water And Air Heater)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M T i m e r A u x i l i a r y H e a t e r ( W a t e r a n d A i r H e a t e r ) NOTE: The timer water heater has no adjustable temperature selection transformer (10).
  • Page 126 F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 6 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Switching the Auxiliary Heater On and Off - Ignition To switch it on:...
  • Page 127 F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M The "Day"...
  • Page 128 F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 2 8 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L Switching off preselected times: Press the button H repeatedly until no memory is...

  • Page 129: Settings With The Auxiliary Heater Switched On (Only With Water Heater)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 2 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S e t t i n g s w i t h t h e A u x i l i a r y H e a t e r s w i t c h e d o n ( o n l y w i t h W a t e r H e a t e r ) In preheat mode, the blower is automatically switched...

  • Page 130: Auxiliary Heater - Tips For Coping With

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 3 0 U N D E R S T A N D I N G Y O U R I N S T R U M E N T P A N E L To switch on at blower speed 1: Press the upper section, the left-hand indicator lamp in...

  • Page 131: Overheating (Water Heater)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M O v e r h e a t i n g ( W a t e r H e a t e r ) •...
  • Page 132 F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...
  • Page 133 F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S T A R T I N G A N D O P E R A T I N G CONTENTS Power assistance .
  • Page 134 F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 3 4 S T A R T I N G A N D O P E R A T I N G Deactivating the Acceleration Skid Control (ASR) .

  • Page 135: Power Assistance

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M P O W E R A S S I S T A N C E WARNING! When the engine is not running, there is no power...

  • Page 136: Maximum Engine Speed

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 3 6 S T A R T I N G A N D O P E R A T I N G 1.

  • Page 137: Constant Rpms (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C o n s t a n t R P M s ( O p t i o n a l ) The switch for the Constant RPMs is located on the center section of...

  • Page 138: Stopping The Engine

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 3 8 S T A R T I N G A N D O P E R A T I N G NOTE: The Constant RPMs will automatically switch off when the parking brake is released, the vehicle is in...

  • Page 139: Automatic Transmission

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 3 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A U T O M A T I C T R A N S M I S S I O N The automatic transmission selects individual gears automatically, dependent upon:...

  • Page 140: Accelerator Position

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 0 S T A R T I N G A N D O P E R A T I N G NOTE: After selecting any driving position from "N"...

  • Page 141: Selector Lever Position

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S e l e c t o r L e v e r P o s i t i o n The current selector lever position (1) is indicated in the gear range indicator display.

  • Page 142: Gear Selection For Special Circumstances

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 2 S T A R T I N G A N D O P E R A T I N G NOTE: Coasting the vehicle, or driving with selector lever in "N"...
  • Page 143 F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M transmission are negatively affected by this mode of operation.

  • Page 144: Transmission Selector Lever, Manually

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 4 S T A R T I N G A N D O P E R A T I N G T R A N S M I S S I O N S E L E C T O R L E V E R , M A N U A L L Y U N L O C K I N G...

  • Page 145: Loading Guidelines

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! Unsecure or poorly secured loads, and seats that have been removed, could move around the vehi-...

  • Page 146: Brakes

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 6 S T A R T I N G A N D O P E R A T I N G •...

  • Page 147: Brake Pad Wear Indicator

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M NOTE: On long and steep downhill slopes, reduce the load on the brakes by shifting down a gear to utilize the braking effect of the engine.

  • Page 148: Brake Indicator And Electronic Brake Force

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 4 8 S T A R T I N G A N D O P E R A T I N G B r a k e I n d i c a t o r a n d E l e c t r o n i c B r a k e F o r c e D i s t r i b u t i o n ( E B D ) I n d i c a t o r L a m p...

  • Page 149: Parking Brake Indicator Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 4 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! Driving with the brake indicator lamp ;...

  • Page 150: Parking Brake

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 5 0 S T A R T I N G A N D O P E R A T I N G P a r k i n g B r a k e Only apply the parking brake when the vehicle is...

  • Page 151: Driving Systems

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle.

  • Page 152: Lamp

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 5 2 S T A R T I N G A N D O P E R A T I N G WARNING! The following factors increase the risk of acci-...

  • Page 153: Anti-Lock Brake System (Abs)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M as the voltage reaches this level again the ABS is then reactivated.
  • Page 154 F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 5 4 S T A R T I N G A N D O P E R A T I N G WARNING! Do not reduce the force applied to the brake pedal if...

  • Page 155: Electronic Brake Force Distribution (Ebd)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E l e c t r o n i c B r a k e F o r c e D i s t r i b u t i o n ( E B D ) The electronic brake force distribution (EBD) prevents the rear wheels from being overbraked when there is...
  • Page 156 F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 5 6 S T A R T I N G A N D O P E R A T I N G If the indicator lamp k remains on or lights up when the engine is running, the acceleration skid...

  • Page 157: If Equipped

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A c c e l e r a t i o n S k i d C o n t r o l ( A S R ) W a r n i n g L a m p a n d E l e c t r o n i c S t a b i l i t y P r o g r a m ( E S P ) i f e q u i p p e d...

  • Page 158: Acceleration Skid Control (Asr)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 5 8 S T A R T I N G A N D O P E R A T I N G A c c e l e r a t i o n S k i d C o n t r o l ( A S R ) ASR makes it possible to pull away and accelerate on a...

  • Page 159: (Asr)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 5 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M D e a c t i v a t i n g t h e A c c e l e r a t i o n S k i d C o n t r o l ( A S R ) See Section 4, Understanding Your Instrument Panel, for switch locations.

  • Page 160: Brake Assist System (Bas) (Cargo/Passenger Vans Type 2500 C/Hc/Shc Only)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 0 S T A R T I N G A N D O P E R A T I N G To deactivate the ASR: P r e s s t h e u p p e r s e c t i o n o f t h e s w i t c h –...
  • Page 161 F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M "...

  • Page 162: Electronic Stability Program (Esp) (Cargo/ Passenger Vans Type 2500 C/Hc/Shc Only)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 2 S T A R T I N G A N D O P E R A T I N G NOTE: If the ABS is malfunctioning or the voltage in the vehicle’s electrical system drops below 10 volts, the...

  • Page 163: Steering

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! ESP cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase the...
  • Page 164 F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 4 S T A R T I N G A N D O P E R A T I N G WARNING! Fitting other wheel sizes to the vehicle will change...

  • Page 165: Tire Grip

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M T i r e G r i p Tire grip is greatly reduced on a wet or icy road.
  • Page 166 F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 6 S T A R T I N G A N D O P E R A T I N G The vehicle’s safety on the road depends to a great extent on tire condition and correct tire pressure.

  • Page 167: Tire Pressures Of Loaded Vehicle In Psi (Kpa)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M T i r e P r e s s u r e s o f L o a d e d V e h i c l e i n P S I ( k P a ) Size Application...

  • Page 168: Tire Pressures Of Loaded Vehicle In Psi (Kpa)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 6 8 S T A R T I N G A N D O P E R A T I N G T i r e P r e s s u r e s o f L o a d e d V e h i c l e i n P S I ( k P a ) Size...

  • Page 169: Comfort Tire Pressures In Psi (Kpa)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 6 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C o m f o r t T i r e P r e s s u r e s i n P S I ( k P a ) For reasons of comfort, we recommend setting the tire pressures according to the table below, depending on...

  • Page 170: Snow Chains

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 7 0 S T A R T I N G A N D O P E R A T I N G S N O W C H A I N S Install snow chains on rear wheels only.

  • Page 171: Diesel Fuels For Use At Very Low Temperatures

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M D i e s e l F u e l s f o r U s e a t V e r y L o w T e m p e r a t u r e s At very low temperatures the fluidity of No.

  • Page 172: Refueling

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 7 2 S T A R T I N G A N D O P E R A T I N G WARNING! Under no circumstances should gasoline be mixed...

  • Page 173: Capacity

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M NOTE: Only fill the fuel tank until the fill nozzle cuts off, do not overfill.

  • Page 174: Bleeding Diesel Fuel System

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 7 4 S T A R T I N G A N D O P E R A T I N G WARNING! Possible tire damage resulting in serious personal...

  • Page 175: Draining Fuel Filter With Water Separator

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M D R A I N I N G F U E L F I L T E R W I T H W A T E R S E P A R A T O R 1.

  • Page 176: Bleeding The Diesel Fuel System

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 7 6 S T A R T I N G A N D O P E R A T I N G •...

  • Page 177: Permissible Roof Load

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M P E R M I S S I B L E R O O F L O A D The maximum permissible roof load is: •...

  • Page 178: Vehicle And Trailer Weights And Ratings

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 7 8 S T A R T I N G A N D O P E R A T I N G V e h i c l e a n d T r a i l e r W e i g h t s a n d R a t i n g s Gross Vehicle Weight Rating (GVWR) is the maximum...

  • Page 179: Checking Weights Of Vehicle And Trailer

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 7 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M C h e c k i n g W e i g h t s o f V e h i c l e a n d T r a i l e r To assure that the tow vehicle and trailer are in compliance with the maximum permissible weight...

  • Page 180: Towing A Trailer

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 0 S T A R T I N G A N D O P E R A T I N G T o w i n g a T r a i l e r There are many different laws, including speed limit...
  • Page 181 F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! Take into consideration that when towing a trail- er, the handling characteristics are different and...

  • Page 182: Parking A Trailer

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 2 S T A R T I N G A N D O P E R A T I N G Extreme care must be exercised since your vehicle with a trailer will require additional passing...

  • Page 183: Emissions Control System (Catalytic Converter)

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M E M I S S I O N S C O N T R O L S Y S T E M ( C A T A L Y T I C C O N V E R T E R ) WARNING!

  • Page 184: Alteration

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 4 S T A R T I N G A N D O P E R A T I N G It is their responsibility to certify that the altered vehicle conforms to all applicable standards and...
  • Page 185 F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M W H A T T O D O I N E M E R G E N C I E S CONTENTS Hazard Warning Flasher Switch .

  • Page 186: Hazard Warning Flasher Switch

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 6 W H A T T O D O I N E M E R G E N C I E S H A Z A R D W A R N I N G F L A S H E R S W I T C H The switch is located on top of the steering column...

  • Page 187: Vehicle Tool Kit

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M V E H I C L E T O O L K I T 1.
  • Page 188 F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 8 8 W H A T T O D O I N E M E R G E N C I E S WARNING! The jack is designed exclusively for jacking up the...

  • Page 189: Spare Wheel Location

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 8 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 3.
  • Page 190 F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 9 0 W H A T T O D O I N E M E R G E N C I E S WARNING! The spare wheel holder should be reattached once...
  • Page 191 F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Spare Wheel in Cargo Area (Optional) 1.

  • Page 192: Jack

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 9 2 W H A T T O D O I N E M E R G E N C I E S Spare Wheel Location for Chassis 1.

  • Page 193: Using The Jack

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M U s i n g t h e J a c k The jack is located together with the vehicle tool kit under the hatch in the front passenger footwell, refer to...
  • Page 194 F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 9 4 W H A T T O D O I N E M E R G E N C I E S Rear Axle Jack Point for 8,550 lbs (3,880 kgs) (Vehicle type 2500 HC/SHC)

  • Page 195: Removing A Wheel

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Rear Axle Jack Point for Chassis (Vehicle type 2500 C and 3500 C) The vehicle jacking point is locked next to the front...

  • Page 196: Installing A Wheel

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 9 6 W H A T T O D O I N E M E R G E N C I E S I N S T A L L I N G A W H E E L Wheel bolts for pressed steel wheels (1)
  • Page 197 F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! Incorrect mounting bolts or improperly tightened mounting bolts can cause the wheel to come off.

  • Page 198: Jump Starting

    F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 1 9 8 W H A T T O D O I N E M E R G E N C I E S Tightening torque for 9,990 lbs (4,530 kgs) (vehicle type 3500 C/HC/SHC):...
  • Page 199 F r e i g h t l i n e r - a l l . b o o k P a g e 1 9 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Battery fluid contains sulfuric acid.

  • Page 200: Towing The Vehicle

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 0 W H A T T O D O I N E M E R G E N C I E S 1.

  • Page 201: If The Engine Is Damaged

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M WARNING! Do not tow the vehicle if the key cannot be turned in the ignition lock.

  • Page 202: If The Front Axle Is Damaged

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 2 W H A T T O D O I N E M E R G E N C I E S I f t h e F r o n t A x l e i s D a m a g e d •...
  • Page 203 F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M A I N T A I N I N G Y O U R V E H I C L E CONTENTS Engine Compartment .
  • Page 204 F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 4 M A I N T A I N I N G Y O U R V E H I C L E Wiper Blade .

  • Page 205: Engine Compartment

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M A I N T A I N I N G Y O U R V E H I C L E 2 0 5 E N G I N E C O M P A R T M E N T...
  • Page 206 F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 6 M A I N T A I N I N G Y O U R V E H I C L E Legend For Engine Compartment 1.

  • Page 207: Sprinter Original Parts

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S P R I N T E R O R I G I N A L P A R T S Every authorized Sprinter Dealer maintains a stock of Sprinter original parts for maintenance and repair...

  • Page 208: Disposal Of Service Products

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 0 8 M A I N T A I N I N G Y O U R V E H I C L E D i s p o s a l o f S e r v i c e P r o d u c t s Dispose of service products and of parts which come...

  • Page 209: Windshield Washer System Fluid Reservoir . 209 Air Filter Restriction Indicator (Optional)

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 0 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M W i n d s h i e l d W a s h e r S y s t e m F l u i d R e s e r v o i r 1.

  • Page 210: Engine Oil Level

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 1 0 M A I N T A I N I N G Y O U R V E H I C L E E n g i n e O i l L e v e l 1.

  • Page 211: Ribbed V-Belt

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M R i b b e d V - B e l t The ribbed V-belt drives the accessories, such as generator, coolant pump and hydraulic steering pump.

  • Page 212: Brake Fluid

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 1 2 M A I N T A I N I N G Y O U R V E H I C L E B r a k e f l u i d Use brake fluid approved to MB 331.0, or a DOT 4...

  • Page 213: Checking Coolant Level

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Have the coolant renewed at least every five years or after 100,000 miles.
  • Page 214 F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 1 4 M A I N T A I N I N G Y O U R V E H I C L E WARNING! In order to avoid any possibly serious burns:...

  • Page 215: Winter Operation

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M (1.5 cm) above the base area which is visible through the filler opening.

  • Page 216: Batteries

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 1 6 M A I N T A I N I N G Y O U R V E H I C L E B A T T E R I E S WARNING!

  • Page 217: Reconnecting The Battery

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M R e c o n n e c t i n g t h e B a t t e r y 1.

  • Page 218: Replacing Wiper Blades

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 1 8 M A I N T A I N I N G Y O U R V E H I C L E R E P L A C I N G W I P E R B L A D E S 1.

  • Page 219: Appearance Car And Corrosion Protection

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 1 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A p p e a r a n c e C a r a n d C o r r o s i o n P r o t e c t i o n WARNING! Many cleaning products can be hazardous.

  • Page 220: Power Washer

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 0 M A I N T A I N I N G Y O U R V E H I C L E WARNING! Never use openings in the bodywork as steps.

  • Page 221: Automatic Car Wash

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A u t o m a t i c C a r W a s h If the vehicle is very dirty, prewash it before you drive into the car wash.

  • Page 222: Vehicle Washing

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 2 M A I N T A I N I N G Y O U R V E H I C L E Corrosion protection, such as anticorrosion wax should be applied to the engine compartment after...

  • Page 223: Window Cleaning

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M W i n d o w C l e a n i n g Use a window cleaning solution on all glass surfaces.

  • Page 224: Light Alloy Wheels

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 4 M A I N T A I N I N G Y O U R V E H I C L E L i g h t A l l o y W h e e l s A wheel care product should be used for regular...

  • Page 225: Hard Plastic Trim Items

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M etc.) may cause the upholstery to become permanently discolored.

  • Page 226: Standard Fuse And Relay Equipment

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 6 M A I N T A I N I N G Y O U R V E H I C L E CAUTION! When replacing a blown fuse, it is important to...
  • Page 227 F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M A I N T A I N I N G Y O U R V E H I C L E 2 2 7 Position of fuses and relays 4.
  • Page 228 F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 2 8 M A I N T A I N I N G Y O U R V E H I C L E Fuse Assignment, Standard Equipment...
  • Page 229 F r e i g h t l i n e r - a l l . b o o k P a g e 2 2 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M No.

  • Page 230: Relay Assignment, Standard Equipment

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 3 0 M A I N T A I N I N G Y O U R V E H I C L E R e l a y A s s i g n m e n t , S t a n d a r d E q u i p m e n t 1.
  • Page 231 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M A I N T A I N I N G Y O U R V E H I C L E 2 3 1 F u s e , R e l a y , a n d D i o d e A s s i g n m e n t s –...
  • Page 232 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 3 2 M A I N T A I N I N G Y O U R V E H I C L E NOTE: The arrangement of the fuses (1) depends on the optional equipment installed on the vehicle.

  • Page 233: Bulb Replacement

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M B U L B R E P L A C E M E N T WARNING! Bulbs and bulb holders can become very hot.
  • Page 234 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 3 4 M A I N T A I N I N G Y O U R V E H I C L E 1.
  • Page 235 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Low Beam Headlamps 1.
  • Page 236 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 3 6 M A I N T A I N I N G Y O U R V E H I C L E Fog Lamp (Optional) 1.
  • Page 237 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Side and Parking Lamps 1.

  • Page 238: Taillamps

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 3 8 M A I N T A I N I N G Y O U R V E H I C L E T a i l l a m p s Cargo/Passenger Van...
  • Page 239 F r e i g h t l i n e r - a l l . b o o k P a g e 2 3 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Chassis Retaining screws Clearance lamp, R5W - 12V 5W...

  • Page 240: License Plate Lamps

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 4 0 M A I N T A I N I N G Y O U R V E H I C L E L i c e n s e P l a t e L a m p s ( C a r g o / P a s s e n g e r V a n s O n l y )

  • Page 241: Side-Mounted Turn Signals

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S i d e - M o u n t e d T u r n S i g n a l s 1.

  • Page 242: Interior Lighting In Passenger Compartment And Load Compartment

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 4 2 M A I N T A I N I N G Y O U R V E H I C L E I n t e r i o r L i g h t i n g i n P a s s e n g e r C o m p a r t m e n t a n d L o a d C o m p a r t m e n t...

  • Page 243: Protection

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M I n t e r i o r L i g h t i n g w i t h I n t e r i o r S e n s o r P r o t e c t i o n 1.

  • Page 244: Capacities

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 4 4 M A I N T A I N I N G Y O U R V E H I C L E C A P A C I T I E S Engine with oil filter...

  • Page 245: Recommended Fluids And Lubricants

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M R e c o m m e n d e d F l u i d s a n d L u b r i c a n t s Component Recommended Fluid...
  • Page 246 F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...
  • Page 247 F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M M A I N T E N A N C E S C H E D U L E S CONTENTS Introduction .

  • Page 248: Introduction

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 4 8 M A I N T E N A N C E S C H E D U L E S I N T R O D U C T I O N This is intended as a guide to the service requirements...

  • Page 249: Computer

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 4 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M The use of Special lubricant additives is not recommended.

  • Page 250: Maintenance - With Assyst Maintenance

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 5 0 M A I N T E N A N C E S C H E D U L E S M A I N T E N A N C E - W I T H A S S Y S T M A I N T E N A N C E C O M P U T E R...

  • Page 251: Special Maintenance Requirements

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M S P E C I A L M A I N T E N A N C E R E Q U I R E M E N T S bodies built...

  • Page 252: Scope Of Work For Maintenance Service

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 5 2 M A I N T E N A N C E S C H E D U L E S S C O P E O F W O R K F O R M A I N T E N A N C E S E R V I C E O i l S e r v i c e...
  • Page 253 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Check fluid levels for the following systems, correct as necessary.

  • Page 254: Additional Maintenance Work

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 5 4 M A I N T E N A N C E S C H E D U L E S A d d i t i o n a l M a i n t e n a n c e W o r k Automatic transmission once only at 80,000 miles/...
  • Page 255 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M I F Y O U N E E D C O N S U M E R A S S I S T A N C E CONTENTS Suggestions For Obtaining Service For...
  • Page 256 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 5 6 I F Y O U N E E D C O N S U M E R A S S I S T A N C E S U G G E S T I O N S F O R O B T A I N I N G S E R V I C E F O R Y O U R V E H I C L E...
  • Page 257 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M •...
  • Page 258 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 5 8 I F Y O U N E E D C O N S U M E R A S S I S T A N C E Service Contract You may have purchased a service contract for your...
  • Page 259 F r e i g h t l i n e r - a l l . b o o k P a g e 2 5 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M W A R R A N T Y I N F O R M A T I O N See your manufacturer’s Warranty...
  • Page 260 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M...
  • Page 261 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M A Special Note Concerning Vehicle Alteration.

  • Page 262: Auxiliary Heater

    F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 6 2 I N D E X Anti-Lock Brake System (ABS) Indicator Lamp .
  • Page 263 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 3 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Service Brake .
  • Page 264 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 4 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 6 4 I N D E X Cleaning Cup Holder .
  • Page 265 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 5 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Fuse, Relay, and Diode Assignments - Optional Equipment .
  • Page 266 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 6 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 6 6 I N D E X Fuel Tank Capacity.
  • Page 267 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 7 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Interior Lighting .
  • Page 268 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 8 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 6 8 I N D E X Lock, Ignition .
  • Page 269 F r e i g h t l i n e r - a l l . b o o k P a g e 2 6 9 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Overheating (Air Heater) .
  • Page 270 F r e i g h t l i n e r - a l l . b o o k P a g e 2 7 0 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 7 0 I N D E X Seats Adjustment .
  • Page 271 F r e i g h t l i n e r - a l l . b o o k P a g e 2 7 1 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M Tie Down Rings .
  • Page 272 F r e i g h t l i n e r - a l l . b o o k P a g e 2 7 2 M o n d a y , D e c e m b e r 1 , 2 0 0 3 2 : 5 4 P M 2 7 2 I N D E X Using the Jack.

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2004 sprinter2004 sprinter carb & chassis2004 sprinter passenger2004 va sprinter

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