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Figure 21. Pressure controller MAIN run screen display fields..............52 Figure 22. Status byte register......................... 149 Figure 23. Top Level Illustrated Parts Breakdown for PG7601-SYS-AF..........155 Figure 24. PG7601 Illustrated Parts Breakdown for Mass Sets, Cases, and Covers ......156 Figure 25.
ABOUT THIS MANUAL This manual provides the user with the information necessary to operate and maintain a PG7601-SYS-AF gas operated piston gauge system. Before using the manual, take a moment to familiarize yourself with the Table of Contents structure. All first time PG7601-AF users should read Section 2 and 4. Section 5 covers remote communication with an external computer.
Pressure is defined by balancing it against the force exerted by a known mass accelerated by gravity on the effective area of a piston-cylinder. PG7601-SYS-AF covers the pressure range of 7 to 7000 kPa (1 to 1 000 psi) in absolute and gauge modes with semi-automated operation and state of the art measurement uncertainty.
1. INTRODUCTION 1.1.3 PISTON-CYLINDER MODULES (PC-7100/7600-10-L, -50, -200) The PG7601-SYS-AF piston-cylinders are integrated modules including mounting hardware delivered in individual shipping and storage bullet cases. PC-7100/7600-10-L Nominal mass to pressure 10 kPa/kg (1.5 psi/kg) Range 7 to 350 kPa (1 to 50 psi)
SYSTEM OVERVIEW (PG7601-SYS-AF) PG7601-SYS-AF is a very high performance pressure calibration system for the validation and calibration of pressure measuring devices using gas as the pressurized medium in the range of 7 to 7000 kPa (1 to 1 000 psi).
PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL PISTON GAUGE PLATFORM AND TERMINAL (PG7601-AF) The heart of the PG7601-SYS-AF is the PG7601-AF gas operated piston gauge and its piston-cylinder modules and mass set. The PG7601-AF operates on the principle of the piston gauge in which pressure is defined by balancing it against a known force on a known area (see Figure 4).
PG TERMINAL The PG Terminal houses the PG platform power supplies and provides the local user interface for interaction with the PG7601-SYS-AF system. The front panel assembly provides a 2 x 20 vacuum fluorescent display and a 4 x 4 membrane keypad for local user interface.
The PPC3-7M-AF pressure controller is a component of the PG7601-SYS-AF system. It can also act as a stand alone component. For information on use of PPC3-7M-AF outside of the PG7601-SYS-AF system, see the PPC3 Operation and Maintenance Manual.
3.1.1 UNPACKING AND INSPECTION OF PG7601-BAS-AF BASE SYSTEM The PG7601-BAS-AF is the PG7601-SYS-AF gas piston gauge base system. It includes the system operational components but not the piston-cylinder modules and mass sets which are in the PG7601-EXC-AF exchange pack. Check that all items included in the PG7601-BAS-AF base system are present and have NO visible signs of damage.
3.1.2 UNPACKING AND INSPECTION OF PG7601-EXC-AF EXCHANGE PACKAGE The PG7601-EXC-AF is the PG7601-SYS-AF gas piston gauge system’s metrological elements. It includes the piston-cylinder modules and mass set. Check that all items included in the PG7601-EXC-AF exchange package are present and have NO visible signs of damage.
550300 SITE REQUIREMENTS See Section 2.1, Figure 1 for an illustration of the PG7601-SYS-AF standard installation. When selecting and preparing a site to set up the PG7601-SYS-AF system, the following should be considered: • Ambient conditions: To achieve optimum metrological performance, ambient conditions should be controlled and maintained within the following: ♦...
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PG7601-AF, may affect piston sensitivity. • Bench space: The recommended standard setup for the PG7601-SYS-AF system requires a bench space of at least 165 cm x 56 cm (65 in. x 22 in.) (see Section 2.1, Figure 1).
Before setting up the PG7601-AF system, see Section 2.1, Figure 1 for an illustration of the PG7601- SYS-AF standard installation and Section 3.2 for information on site requirements. To set up the PG7601-SYS-AF components for operation proceed as follows in the specified order: Set up the PG7601-AF platform (see Section 3.3.1).
PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL 3.3.2 SETTING UP THE PRESSURE CONTROLLER Refer to Section 2.1, Figure 1 for an illustration of the PG7601-SYS-AF standard installation and Section 3.2 for information on site requirements. To set up the PPC3-7M-AF pressure controller proceed as follows: Install the rubber feet caps on the PPC3-7M-AF if desired.
SETTING UP THE REFERENCE VACUUM PUMP AND VACUUM INTERCONNECTIONS Refer to Section 2.1, Figure 1 for an illustration of the PG7601-SYS-AF standard installation and identification of components. See Section 2.6 for detail on the D16B vacuum pump. See Section 3.2 for information on site requirements.
PPC3-7M-AF SUPPLY port and the PPC3 is NOT in the vent ON condition, there may be a constant gas exhaust through the PPC3 EXHAUST port. POWER UP AND VERIFICATION This section assumes that the physical setup of the PG7601-SYS-AF system has been completed (see Section 3.3). 3.4.1...
SETUP files (see Section 4.4). Once PG7601-SYS-AF system has been set up, it is used in day-to-day operation either to define pressures applied to a device or system under test or to measure a stable pressure.
4. GENERAL OPERATION USER INTERFACE The local user interface of the PG7601-SYS-AF system is the PG7601-AF’s PG Terminal keypad and display. In normal operation, the PPC3-7M-AF pressure controller operates automatically under the control of the PG7601-AF platform and the PPC3-7M-AF front panel is not used. The exception is when the pressure controller is used manually and controlled by the operator through its front panel direct pressure control keys (see Section 4.2.2.2).
The PPC3-7M-AF pressure controller is a component of the PG7601-SYS-AF system. It can also act as a stand alone component. For information on use of PPC3-7M-AF outside of the PG7601-SYS-AF system, see the PPC3 Operation and Maintenance Manual.
Do not change units of measure ([UNIT]) or measurement mode ([MODE]). 4.2.2.3 MAIN RUN SCREEN In typical PG7601-SYS-AF system operation, the PPC3-7M-AF pressure controller keypad is not used. Occasionally, when using manual pressure control (see Section 4.1.2), [ENT/SET P] may be used to set a pressure.
4.3.1 DIRECT FUNCTION KEYS SUMMARY Local operator interface with the PG7601-SYS-AF system is provided by the PG Terminal keypad and display. To minimize the use of multi-layered menu structures, the keypad’s numerical keys also provide direct access to the most commonly used functions.
PG7601-AF system and properly configured. PRINCIPLE A PG7601-SYS-AF system includes a PPC3-7M-AF automated pressure controller. The controller, when properly configured and interfaced with PG7601-AF, is controlled by PG7601-AF to automatically set and adjust pressure to float the piston. The PPC3-7M-AF controller is interfaced via PG7601-AF’s COM3 RS232 port (see Section 3.3.2).
4.3.9.2 <3RAISE> PURPOSE This function is only used with an AMH-38 automated mass handling system. Automated mass handling is not included in the PG7601-SYS-AF system. 4.3.9.3 <4UL> PURPOSE To read and/or set the UPPER LIMIT (UL) of the PPC3-7M-AF pressure controller.
View the output of and adjust PG7601-AF internal sensors and measurement systems (see Section 4.5.7). <8AMH>: View the status of and directly control an AMH automated mass handler (optional accessory not included in PG7601-SYS-AF system) (see Section 4.5.8). <9reset>: Access and execute various reset options (see Section 4.5.9). Page 81...
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<ADD> to create a new mass group. To delete a mass group, enter <0> as the number of masses in the group. The standard PG7601-SYS-AF system MS-7001-35-AF mass set has a makeup mass (MKUP) of 4.5 kg. It is imperative that the make up mass be defined and entered in the MKUP group.
IEEE-488 port. COM1 and the IEEE-488 port are for communicating with a host computer (see Section 5). COM2 is for communicating with an external barometer and/or vacuum gauge (not included in PG7601-SYS-AF system) or for pass through commands to an RS232 device. COM3 is for communications with the PPC3-7M-AF pressure controller (see Section 4.3.9) and/or an AMH automated mass handler (not included in...
COM2 and COM3 are used by the PG7601-AF platform to communicate with external devices. An external barometer and/or vacuum gauge (not included in PG7601-SYS-AF system) can be connected to COM2 (see Sections 4.5.5.4, 4.5.5.5). An automated pressure control component and/or AMH automated mass handler can be connected to COM3.
PG7601-SYS-AF is a specific configuration of the standard PG7000 piston gauge system. PG7000s support a features and options that are not included in the PG7601-SYS-AF system. In this manual, features available for PG7000 but not included in the standard PG7601-SYS-AF system have been identified or eliminated.
PG7601-SYS-AF is a specific configuration of the standard PG7000 piston gauge system. PG7000s support a features and options that are not included in the PG7601-SYS-AF system. In this manual, features available for PG7000 but not included in the standard PG7601-SYS-AF system have been identified or eliminated.
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PGEN=0.0 (off) Argument Remarks In the PG7601-SYS-AF system, a PPC3-7M-AF pressure controller is included to automatically float the PG7601-AF piston. This command specifies the piston position to which the automated pressure generation function sets the piston when floating or refloating it. The auto generation stops pressure control once the piston passes the piston float target and then does not control again until the piston falls outside of the piston position “Ready”...
Section 1, Troubleshooting. PG7601-SYS-AF is covered by a limited 1 year warranty (see Section 9.4). Unauthorized service or repair during the warranty period is undertaken at the owner's risk and may cause damage that is NOT covered under product warranty and/or may void the product warranty.
40 to 60 hours of operation. If symptoms of contamination develop rapidly with operation after cleaning, there is almost certainly a source of contamination within the PG7601-SYS-AF system. This source must be eliminated to reduce piston-cylinder cleaning frequency. Usually, the source is the return of unclean gas from DUTs that have contaminated the system or the test gas supply (which contains humidity or lubricating oil).
PPC3 Operation and Maintenance manual. To AutoZ (calibrate on one point) the the PPC3-7M-AF internal pressure sensor, proceed as follows: With AutoGen ON (see Section 4.3.9), vent the PG7601-SYS-AF system using [ENTER/SET P] to set a pressure of <0> (see Section 4.3.11.3).
7. MAINTENANCE OF TRACEABILITY AND RECALIBRATION PRINCIPLES OF SYSTEM TRACEABILITY MAINTENANCE In the PG7601-SYS-AF system, traceable, low uncertainty pressure definition is provided by the PG7601-AF gas operated piston gauge. The maintenance of traceability and associated recalibration of the PG7601-AF requires metrological maintenance procedures that are performed locally at regular intervals (see Section 7.2) and the regular...
PG7601-SYS-AF operation. This troubleshooting guide is intended as an aid in identifying the cause of unexpected PG7601-SYS-AF behavior and determining whether the behavior is due to normal operation or an internal or external problem.
9. 12BAPPENDIX WARRANTY STATEMENT Except to the extent limited or otherwise provided herein, DH Instruments, a Fluke Company (DHI) warrants for one year from purchase, each new product sold by it or one of its authorized distributors, only against defects in workmanship and/or materials under normal service and use. Products which have been changed or altered in any manner from their original design, or which are improperly or defectively installed, serviced or used are not covered by this warranty.
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