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DH Instruments Manuals
Measuring Instruments
PG7607 - 2008
Operation and maintenance manual
DH Instruments PG7607 - 2008 Operation And Maintenance Manual
Piston gauge
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Contents
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Table of Contents
Table of Contents
A B O U T T H I S M a N U al
I N T R O D U C T I on
Product Overview
Specifications
General Specifications
Piston-Cylinder Assembly
Pressure Measurements
1 I N S T a L L a T I on
Unpacking and Inspection
Removing from Packaging
Piston-Cylinder Assembly
Inspecting Contents
Platform
Table 1. PG7607 Parts List
Piston-Cylinder Assembly
Initial Setup
Ccp Pressure Connection
Installing and Removing the Piston-Cylinder Assembly
Table 2. 50 MM Gas Piston-Cylinder Assembly Parts List
Figure 1. Piston-Cylinder Installation
3 O P E R a T I on
Controlled Clearance Pressure (Ccp)
Head]
1000 M a I N T E N a N C E , a D J U S T M E N T S a N D C a L I B R a T I O
Piston-Cylinder Assembly and Disassembly
Cleaning Piston-Cylinders
Piston-Cylinder Recalibration
Mass of the Cylinder
Disassembly of Piston Retaining Assembly
Disassembly Procedure
Reassembly Procedure
Figure 2. Piston Retainer Assembly
5 T R O U B L E S H O O T I N
Overview
Table 3. PG7607 Troubleshooting Checklist
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PG7607 PISTON GAUGE
Operation and Maintenance Manual
(Use with PG7000 Operation
and Maintenance Manual)
© 2008 DH Instruments, a Fluke Company
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Summary of Contents for DH Instruments PG7607 - 2008
Page 1
PG7607 PISTON GAUGE Operation and Maintenance Manual (Use with PG7000 Operation and Maintenance Manual) © 2008 DH Instruments, a Fluke Company...
Page 2
DH Instruments, a Fluke Company 4765 East Beautiful Lane Phoenix AZ 85044-5318 USA. DH Instruments makes sincere efforts to ensure accuracy and quality of its’ published materials; however, no warranty, expressed or implied, is provided.
Page 3: Table Of Contents
T R O U B L E S H O O T I N G ............1 7 OVERVIEW ............................17 Page i © 2008 DH Instruments, a Fluke Company...
Page 4
Table 1. PG7607 Parts List.......................... 4 Table 2. 50 mm Gas Piston-Cylinder Assembly Parts List ................5 Table 3. PG7607 Troubleshooting Checklist ..................... 17 Figure 1. Piston-Cylinder Installation ......................8 Figure 2. Piston Retainer Assembly......................14 © 2008 DH Instruments, a Fluke Company Page ii...
Page 5: A B O U T T H I S M A N U Al
(NOTE) is used throughout the manual to identify operating and applications advice and additional explanations. [ ] indicates direct function keys (e.g., [RANGE]). < > indicates PG7000 screen displays (e.g., <1yes>). Page iii © 2008 DH Instruments, a Fluke Company...
Page 6
PG7607™ OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page iv...
Page 7: I N T R O D U C T I On
Also keep in mind that in PG7607, the CYLINDER, rather than the PISTON, floats and is rotated. References to the PG7601 PISTON in the PG7000 Manual apply to the CYLINDER of PG7607. Page 1 © 2008 DH Instruments, a Fluke Company...
Page 8: Specifications
0.01 Pa + 0.5 ppm ± 2 ppm Reproducibility 1 Sensitivity: The smallest variation in input detectable in output. 2 Reproducibility: Combined long term stability of piston-cylinder effective area and masses. © 2008 DH Instruments, a Fluke Company Page 2...
Page 9: I N S T A L L A T I On
PG7607 accessory kit or use the lint free wipes. Never handle the piston or cylinder with bare hands. Oil and acids from bare skin can damage the critical surfaces (polished appearance). Page 3 © 2008 DH Instruments, a Fluke Company...
Page 10: Inspecting Contents
ADPT, DH200 M x 1/4 in. swage 400528 Instruction Sht, PG7600 vac relief 560002 Documentation 550100 Calibration Report (PG) 550100 Calibration Report (Mass Bell) 550101 Technical Data 550099 (PG7000) Manuals 550109 (PG7607) Documentation CD 102987 © 2008 DH Instruments, a Fluke Company Page 4...
Page 11: Piston-Cylinder Assembly
(14), unscrew it (rotate CCW) fully from the mounting post and remove it. Avoid touching the WHITE cylinder centering ring (15) as it will eventually contact the critical inside surface of the cylinder. Page © 2008 DH Instruments, a Fluke Company...
Page 12
The cylinder centering ring (15) aligns the cylinder on the piston facilitating the insertion process. Allow the cylinder to slip all the way down the piston until it reaches end of stroke. © 2008 DH Instruments, a Fluke Company Page 6...
Page 13
Be sure the cylinder retaining screw (2) is tightened before applying pressure to the piston- cylinder. The cylinder stroke limiter (16) limits the cylinder’s upward movement preventing it from coming off the piston. Page © 2008 DH Instruments, a Fluke Company...
Page 14: Figure 1. Piston-Cylinder Installation
12. Mounting Post O-ring (Brown, Viton, 2-019) 13. Piston Retainer Assembly Shoulder 14. Knurled Gripping Holding Surface 15. Cylinder Centering Ring 16. Cylinder Stroke Limiter 17. Adjustment Mass Figure 1. Piston-Cylinder Installation © 2008 DH Instruments, a Fluke Company Page 8...
Page 15: O P E R A T I On
When using a AMH-38 with the PG7607, the PG7607 reference level is 3 mm below the reference level marked on the AMH vacuum chamber. This is because the AMH-38 is marked for the PG7601. Page 9 © 2008 DH Instruments, a Fluke Company...
Page 16
PG7607™ OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page 10...
Page 17: M A I N T E N A N C E , A D J U S T M E N T S A N D C A L I B R A T I O
PG7607 mass load. Its mass has been measured and is reported in the calibration report. When handling these parts, take care not to change their mass by swapping parts, contaminating them or leaving parts out in reassembly. Page 11 © 2008 DH Instruments, a Fluke Company...
Page 18: Cleaning Piston-Cylinders
The piston retaining assembly (see Figure 2) does not need to be disassembled as part of routine maintenance. However, the piston retaining assembly captivates the cylinder stroke limiter that is part of the of cylinder assembly whose mass must be determined when recalibrating the cylinder. © 2008 DH Instruments, a Fluke Company Page 12...
Page 19: Disassembly Procedure
The cylinder stroke limiter (6) floats with the cylinder and is thus part of the cylinder assembly mass. Take care not to contaminate this part when handling it. It is preferable to avoid contacting this part with bare hands. Page © 2008 DH Instruments, a Fluke Company...
Page 20: Reassembly Procedure
The cylinder stroke limiter floats with the cylinder and is thus part of the cylinder assembly mass. Take care not to contaminate this part when handling it. It is preferable to avoid contacting this part with bare hands. © 2008 DH Instruments, a Fluke Company Page 14...
Page 21
Install the spring retaining circlip (1). The spring washer (2) needs to be pressed down compressing the springs slightly to allow the circlip (1) to engage in its seat in the retaining nut (7). Page © 2008 DH Instruments, a Fluke Company...
Page 22
PG7607™ OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page 16...
Page 23: T R O U B L E S H O O T I N
SYMPTOM PROBABLE CAUSE SOLUTION There is internal leak in the PG7607 Cylinder cap O-ring is incorrectly Check cylinder cap O-ring (see Section that cannot be located. installed, damaged or missing. 2.2.2). Page 17 © 2008 DH Instruments, a Fluke Company...
Page 24
PG7607™ OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page 18...
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