PAGE 3 / 3 1 General information Getting start If you want to know: ? Overview and what special for this UPS, refer to section Introduction. ? Replacing Battery Pack, refer to Replacing The Battery Pack. ? Open external case, refer to Steps to Open the Case. ? Electrical function and principle, refer to Principle of Operation.
PAGE 4 / 3 2 safety instructions 1. For qualified service personnel only. 2. DO NOT perform any internal service or adjustment of this product unless another person is capable of rendering first aid and resuscitation is present. 3. Dangerous voltage exists at several points in this product. To avoid personal injury, don't touch any exposed connections or components while UPS is active.
PAGE 5 / 3 3 Packing and dismounting instructions STEPS TO OPEN THE CASE 1. Remove the front Panel as shown in STEP1figure. 2. Remove related screws on STEP2 figure. 3. Slide outside cover in the direction shown in STEP3 figure. 4.
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PAGE 8 / 3 Rear panel view 1.1K/1.5K IEC Type 2K IEC Type 3K IEC Type 1.1K NEMA Type 1.5K NEMA Type 2K NEMA Type 3K NEMA Type 1. Programmable outlets: connect to non-critical loads. 2. Output receptacles: connect to mission-critical loads. 3.
PAGE 9 / 3 5 Installation instructions NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use. Install The UPS For safety consideration, the UPS is shipped out from factory without connecting battery wires. Before install the UPS, please follow below steps to re-connect battery wires first.
PAGE 10 / 3 6 Principle of operation This Online UPS system contains 3 major PCB assemblies. They are including: 1. PSDR: contains major parts of (1) DC power supply (2) DC-DC converter, (3) inverter (4)Input and output circuits. 2. CNTL : contains major parts of protection, signaling circuits, regulation and control circuits of inverter...
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PAGE 11 / 3 Figure 2: Block Diagram for UPS. 1.POWER STAGE (PSDR) As shown in figure1,the power stage consists of DC power supply, DC-DC converter, inverter, Input and output circuits. 1-1 DC Power Supply Sub-System: The input of the DC power supply is connected to the battery bus, i.e., the output of the charger.
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PAGE 12 / 3 To construct a high frequency (19.2kHz) PWM inverter, the drivers receive switching signals from PWM generation circuit through 2 PWM ICs to trigger the four IGBT alternately. The output of IGBT is filtered by an LC circuit to reduce the o/p voltage harmonics distortion.
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PAGE 13 / 3 Figure 5 : DC -DC circuit 2. MAIN CONTROL PCB ASSEMBLIES (CNTL) These assemblies are the control center of UPS. It is composed of three major circuits as following. (1) Regulation & control (2) Protection (3) Signaling 2-1 REGULATION &...
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PAGE 14 / 3 Overload Protection: The UPS collects the continuous overload signals through CPU switch the output relay. In line mode, if the output load is higher than 103% and lower than 110% of rated load (VA ,or Wattage) the UPS will warning, after 5minutes go to fault mode. If the output load is between 110% and 130% of rated load (VA ,or Wattage) the UPS will warning, after 10seconds go to fault mode..
PAGE 15 / 3 Remote shutdown signal is enabled only when the line fails. Charger Sub-System The purpose of charger is to charge and to maintain the batteries at fully charged condition. Refer to figure 6, the voltage flyback switching power supply provides a constant DC voltage for batteries.
PAGE 16 / 3 Button operation Button View Button Function ➢ Turn on the UPS: Press and hold ON/Mute button for at least 2 seconds to turn on the UPS. ➢ Mute the alarm: After the UPS is turned on in battery mode, press and hold this button for at least 5 seconds to disable or enable the alarm system.
PAGE 17 / 3 Input/Output & Battery information Indicates the output/input voltage, output/input frequency or battery voltage. V: voltage, Hz: frequency Indicates the external battery pack numbers. Load information Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%. Indicates overload. Indicates the load or the UPS output is short circuited.
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PAGE 18 / 3 Temperature Charger 6.3 UPS setting Parameters 2 There are two parameters to set up the UPS. Parameter 1: It’s for program alternatives. There are programs to set up: output voltage setting, , programmable outlets enable/disable, programmable outlets setting , Charger maximum current setting LCD display direction and exit.
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PAGE 19 / 3 Setting the backup time limits in minutes from 0-999 for programmable outlets which connect to non-critical devices on battery mode. (Default: 999) 04: Charger maximum current setting ⚫ Interface Setting Parameter 2: Set up the charger maximum current. 1/2/4/6/8: setting the charger maximum current 1/2/4/6/8 in Ampere.
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PAGE 20 / 3 Steps for setting programmable outlet Step 1: Before entering setting mode, the UPS should be in Stand-by mode (off-charging) and make sure the battery is connected. The LCD display is shown as right. Step 2: Press and hold the “Selection” button for 5 seconds to enter Setting mode. Step 3: Press the “Up“...
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PAGE 21 / 3 6.4 Operating mode description Operating mode Description LCD display ECO mode When the input voltage is within voltage regulated range, UPS will power the output directly from the mains. ECO is an abbreviation of Efficiency Corrective Optimizer.
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PAGE 22 / 3 6.5 Fault Reference code Fault event Fault code Icon Fault event Fault code Icon Bus start fail Inverter voltage Low Bus voltage over Inverter output short Bus voltage under Battery voltage too high Bus short-circuited Battery voltage too low Inverter soft start fail Over temperature Inverter voltage high...
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PAGE 23 / 3 ALIGNMENTS List below are some test points and procedures when a qualified service person wants to check whether EUT (Equipment Under Test) will works properly. Before beginning following procedures, please make sure that EUT is OFF and disconnected from Utility. TEST ITEM TEST POINT TEST...
PAGE 24 / 3 7 Maintain instructions The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified maintenance personnel. Caution - risk of electric shock. Even after the unit is disconnected from the mains (building wiring outlet), components inside the UPS system are still connected to the battery and electrically live and dangerous.
PAGE 25 / 3 8 Trouble shooting Due to careful design and strict tests of our products, fail of UPS seldom occurs. However, once they do fail in some situations, please check them according to Trouble Shooting Chart, that will help you solve the most problems on UPS. Trouble Shooting Chart Begin If the panel...
PAGE 27 / 3 1. OVERVIEW : Circuit Block Components to be checked Fail condition Battery FUSE F9~F15 short or open Q2,Q3,Q4,Q6 Q15 Q18, D-S short or open DC-DC Booster D27,D31, D44 D45 short or open Inverter Q7,Q8, Q13,Q16 D-S short or open DC Power Supply D-S short or open 2.
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PAGE 28 / 3 AC/DC CHARGER : Long-run charger Step Checked components Instrument Reference Value Failed condition function Q301,Q306 (D,S) 0.49 short or open DIODE R303 ,R313 open Ω R326 open Ω 0.22Ω U300(1252) PIN 5-6 too low Ω 412k 415K D305 DIODE...
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PAGE 29 / 3 When everything seems good, turn off the switch on panel and remove DC power supply. Plug in the power cord and supply UPS with the mains. Test the output voltage of charger is OK or not. The fan will also active. If there is no problem in charger, connect the batteries via P6, P7.
PAGE 30 / 3 9 Engineering specification MODEL 1.1K(L) 1.5K 2K(L) 3K(L) 1100 VA / 1500 VA / 2000 VA / CAPACITY 3000 VA / 2700 W 990 W 1350 W 1800 W INPUT Acceptable Voltage Range 81-145 VAC or 162-290 VAC Frequency Range 60/50 Hz (auto sensing) OUTPUT...
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