Wascomat D7100 Installation Manual

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Installation manual

Tumble dryer

D7100, D7135

Type N4...

438905859/US

2018.01.15

Wascomat Commercial Laundry Equipment

516-371-4400 www.wascomat.com

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Summary of Contents for Wascomat D7100

Page 1 Installation manual Tumble dryer D7100, D7135 Type N4... 438905859/US 2018.01.15 Wascomat Commercial Laundry Equipment 516-371-4400 www.wascomat.com...
Page 2 WARRANTY CLAIMS Wascomat’s Technical Support Staff will honor valid manufacturer’s parts warranty claims providing your Wascomat machines are registered for warranty coverage upon installation. If they are not registered, you can validate your warranty claim by providing information about when and where you purchased the Wascomat machine(s), the model and serial number(s).
Page 3 Safety WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance.
Page 4 Safety WARNING: The dryer is intended for use only with fabrics that have been washed with water. WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similarly textured rubberlike materials. WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF YOUR MACHINE.
Page 5 Safety NOTICE TO: OWNERS, OPERATORS AND DEALERS IMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFUL NEGLECT OR BYPASSING OF SAFETY DEVICES MAY RESULT IN SERIOUS ACCIDENTS OR INJURY. TO ASSURE THE SAFETY OF CUSTOMERS AND/OR OPERATORS OF YOUR MACHINE, THE FOLLOWING MAINTENANCE CHECKS MUST BE PERFORMED ON A DAILY BASIS. Prior to operation of the machine, check to make certain that all operating instructions and warning signs are affixed to the machine and legible.
Page 6 Safety AVERTISSEMENT : RISQUE D’INCENDIE OU D’EXPLOSION Si les avertissements de sécurité ne sont pas suivis à la lettre, cela risque d'entraîner des blessures graves, la mort ou des dégâts matériels. Ne stockez pas et n'utilisez pas de carburant ou tout autre liquide ou vapeur inflammable à...
Page 7 Safety Le séchoir est destiné à être utilisé uniquement avec des tissus qui ont été lavés à l'eau. AVERTISSE- MENT : Pour éviter tout risque d'incendie, ne séchez pas d'articles contenant du caoutchouc AVERTISSE- mousse ou des matériaux texturés similaires au caoutchouc. MENT : AVERTISSEMENT : TOUTES LES PROCÉDURES DE FONCTIONNEMENT ET DE MAINTENANCE INDIQUÉES À...
Page 8 Safety NOTICE POUR : LES PROPRIÉTAIRES, OPÉRATEURS ET REVENDEURS UNE INSTALLATION INCORRECTE, UNE MAINTENANCE INADÉQUATE, UN MAUVAIS ENTRETIEN MÉNAGER ET LA NÉGLIGENCE VOLONTAIRE OU LE CONTOURNEMENT DES DISPOSITIFS DE SÉCURITÉ PEUVENT ENTRAÎNER DES ACCIDENTS OU DES BLESSURES GRAVES. POUR ASSURER LA SÉCURITÉ DES CLIENTS ET/OU DES OPÉRATEURS DE VOTRE MACHINE, LES CONTRÔLES DE MAINTENANCE SUIVANTS DOIVENT ÊTRE EFFECTUÉS SUR UNE BASE QUOTIDIENNE.
Page 9 Safety ADVERTENCIA: PELIGRO DE INCENDIO O DE EXPLOSIÓN Si no se siguen exactamente las advertencias de seguridad, podrían producirse lesiones graves, la muerte o daños materiales. No almacene ni utilice gasolina u otros vapores y líquidos inflamables en las cercanías de ésta o de otras máquinas. QUÉ...
Page 10 Safety La secadora ha sido diseñada para su uso únicamente con tejidos que se han lavado ADVERTEN- con agua. CIA: ADVERTEN- Para evitar un riesgo de incendio, no secar artículos que contengan gomaespuma o materiales gomosos con una textura similar. CIA: ADVERTENCIA: TODOS LOS PROCEDIMIENTOS DE MANEJO Y MANTENIMIENTO QUE APARECEN EN LA SIGUIENTE PÁGINA DE ESTE MANUAL DEBERÁN SEGUIRSE DIARIAMENTE...
Page 11 Safety AVISO PARA: PROPIETARIOS, OPERADORES Y DISTRIBUIDORES UNA INSTALACIÓN INCORRECTA Y UN MANTENIMIENTO INADECUADO, UNA MALA CONSERVACIÓN Y LA OMISIÓN DELIBERADA O PUENTEO DE LOS DISPOSITIVOS DE SEGURIDAD PODRÍA RESULTAR EN ACCIDENTES O LESIONES GRAVES. PARA GARANTIZAR LA SEGURIDAD DE LOS CLIENTES Y/O LOS OPERADORES DE SU MÁQUINA, DEBERÁN REALIZARSE LAS COMPROBACIONES DE MANTENIMIENTO SIGUIENTES A DIARIO.
Page 12 Refer to complete installation instructions provided in manuals accompanying the machine. Contact Wascomat Technical Support with any questions BEFORE installing this machine. Damage resulting from inadequate installation materials or improper installation techniques will...
Page 13 Safety Electrical Information It is your responsibility to have ALL electrical connections (including grounding) made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms with local and state regulations or codes. In the absence of such codes, ALL electrical connections, material, and workmanship must conform to the applicable requirements of the NATIONAL ELECTRIC CODE ANSI/NFPA NO.
Page 14 The input ratings shown on the dryer data label are for elevations of up to 1,999 feet. The adjustment or conversion of the dryer(s) in the field for elevations over 2,000 feet are made by changing each burner orifice. If these conversions are necessary, contact your local dealer or the Wascomat Sales Department.
Page 15 Safety Natural Gas If the pressure is too low, ignition failure and/or slow drying times may result. Excessively high supply pressure will result in erratic operation of the gas valves internal pressure regulator. Further information in section: Gas connection. Propane Gas Dryers made for use with propane gas have the gas valve pressure regulator blocked open, so that the gas pressure must be regulated upstream of the dryer.
Page 17 2 Technical data...........................22 Drawing ..........................22 2.1.1 Standard........................22 2.1.2 Sliding door and tilt ......................23 2.1.3 Sliding door........................24 Motor specifications .........................24 Technical data .........................25 2.3.1 D7100 ..........................25 2.3.2 D7135 ..........................26 Connections ..........................26 2.4.1 D7100 ..........................26 2.4.2 TD135 ..........................26 3 Setup ...............................27 Siting ............................27 Unpacking ..........................27...
Page 19 Installation manual 1 Safety Precautions • The machine is not to be used if industrial chemicals have been used for cleaning. • Do not dry unwashed items in the machine. • Items that have been soiled with substances such as cooking oil, ace- tone, alcohol, petrol, kerosene, spot removers, turpentine, waxes and wax removers should be washed in hot water with an extra amount of detergent before being dried in the machine.
Page 20 • The openings in the base, shall not be obstructed by a carpet. • Maximum mass of dry cloth: D7100: 45 kg / 99 lbs, D7135: 60 kg / 132 lbs. • A-weighted emission sound pressure level at working stations: < 70 dB(A).
Page 21 Installation manual supervision or instruction concerning use of the appliance by a per- son responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. 1.1 General safety information In order to prevent damage to the electronics (and other parts) that may occur as the result of condensation, the ma- chine should be placed in room temperature for 24 hours before being used for the first time.
Page 22 Door opening, ⌀ 940 mm / ⌀ 37 inch Gas connection Electric connection Exhaust duct Steam inlet Steam return C (a) C (b) C (c) inch D7100 1290 1295 2465 1965 50 13/ 97 1/16 77 3/8 19 11/ 33 7/16...
Page 23 Door opening, ⌀ 940 mm / ⌀ 37 inch Gas connection Electric connection Exhaust duct Steam inlet Steam return C (a) C (b) C (c) inch — D7100 1320 1295 2550 2045 51 15/ 100 3/8 80 1/2 19 11/ 36 5/8 9 1/16 —...
Page 24 Installation manual 2.1.3 Sliding door fig.W00134 Door opening with sliding door, ⌀ 940 mm / ⌀ 37 inch inch D7100 1314 1290 51 3/4 50 13/ D7135 1314 1480 51 3/4 58 1/4 2.2 Motor specifications D7100 D7135 Blower motor 3–phase, effect...
Page 25 Installation manual 2.3 Technical data 2.3.1 D7100 Weight, standard machine Weight, with sliding door 1087 Weight, with sliding door and tilt 1203 Weight, heating unit, gas Weight, heating unit, steam Weight, heating unit, electric Weight, tilting unit Drum volume litres 31.8...
Page 26 1765 Pressure drop Max. Pa Max. psi 0.015 A-weighted emission sound pressure level at working stations dB(A) < 70 2.4 Connections 2.4.1 D7100 ⌀ mm Air outlet Gas connection 1” ISO 7/1–R1 Steam inlet/outlet ISO 228/1–G1 2.4.2 TD135 ⌀ mm Air outlet ⌀...
Page 27 Installation manual 3 Setup 3.1 Siting Place the machine in its place before unpacking it. When unpacking the machine, handle it with care. The machine should be positioned so that there is plenty of room for working, both for the user and service personnel. The figure shows minimum distance to a wall and/or other machines.
Page 28 Installation manual Lift the machine with a pallet truck or a fork-lift truck and remove the bars. Mount the four feet in the bottom bearers. fig.W00139 Remove steel sections and the remainder from the transportation pallet. D7135 only: When the pallet truck or the fork-lift truck is removed the two steel sections are disengaged. Transport securities During transport the transmission is secured.
Page 29 Installation manual 3.3 Mechanical installation Level the machine with the feet of the machine. (The height adjustment must be as low as possible). The maximum height adjustment of the feet is 70 mm / 2 3/4 inch and is only to be used cautiously while removing lift- ing truck or fork truck.
Page 30 Installation manual 3.4 Set up machine with tilting function Flexible piping connection, gas heated machines Due to the tilting function gas pipe (A) must end 300 mm / 11 13/16 inch before the machine and the last piece of it must be flexible eg.
Page 31 Installation manual 4 Evacuation system 4.1 Air principle The blower creates low pressure in the machine, drawing air into the cylinder via the heating unit. The heated air passes through the garments and the cylinder vents. The air then flows out through a lint filter positioned immediately below the drum. After this, the air is evacuated through the blower and exhaust system.
Page 32 Installation manual The resistance in the grating/slats on the air inlet cover plate should not exceed 10 Pa (0.1 mbar). Note! Gratings/slatted covers often block half of the total fresh air vent area. Remember to take this into account. 4.3 Exhaust duct •...
Page 33 Installation manual fig.W00298 4.4 Shared exhaust duct It is recommended that each machine is connected to a separate exhaust duct. When several machines shall use the same exhaust duct the exhaust duct must increase after each machine. fig.W00146 Number of machines Exhaust duct ⌀...
Page 34 Installation manual The exhaust duct diameter must not be reduced. 4.5 Exhaust dimensioning It is important that the machine has correct air volume compared to each machines power. If the air flow is smaller or larger this will result in a longer drying period. If the outlet pipe is long or the ventilation is not properly designed we recommend to clean the outlet pipes periodically.
Page 35 Installation manual 5 Steam connection Note! The steam supply must be cut off and must not be under pressure. Steam 3-10 bar absolute pressure (130 - 180°C / 266–356°F). fig.W00068 • The branch pipe’s branch must be located at the top of the main steam pipe to prevent condensation in the steam. •...
Page 36 Conversion kit for propane gas is enclosed in secondary packing. Please contact your dealer if the current gas type is not propane/natural gas. 6.3 Table of pressure and adjustment D7100 Gas category Heating power Inlet pressure Injector pressure Injector size (⌀...
Page 37 280000 3.40 487153398 490375781 ⌀ 36 mm 6.4 Nozzles sizes depending on altidudes The nozzles have to be ordered separately from your dealer. D7100 Nozzle for natural gas Nozzle for natural gas Altitude (ft.) Diamenter mm Art. No Diamenter mm Art.
Page 38 Installation manual 6.6 Converting instructions • Disconnect the power to the machine. • Demount the back panel. • Remove the nozzle (1). • Mount the new supplied nozzle. fig.W00148 • Loosen the measuring branch screw (2) 1/4 turn; connect a manometer to the measuring branch. •...
Page 39 Installation manual 6.7 Converting from natural gas to propane gas This machine has been build to run on neutral gas. If the machine is to be converted to another type of gas, the gas nozzle must be replaced. Conversion kit for propane gas is enclosed in secondary packing. Please contact your dealer if the current gas type is not propane/ natural gas.
Page 40 Installation manual 7 Electrical connection 7.1 Electrical installation It is your responsibility to have ALL electrical connections (including grounding) made by a properly licensed and competent electrician, to assure that the electric installation is adequate and conforms with local and state regu- lations or codes.
Page 41 Installation manual Note! The machine must be equipped with supplementary protection in accordance with heavy current regulations. 7.3 Electrical connections D7100 Heating Main voltage Heating effect Motor effect Max effect Recommended alternative blower motor / fuse drum motor ITCB A...
Page 42 Installation manual 8 Installation of heating unit 8.1 Gas heating unit installation Note! The procedure when mounting the heating unit is the same on machines with standard door and with sliding door. The following pictures shows a standard door except from pages relating specifically to sliding door. Heating unit The heating unit is to be mounted on top of the machine.
Page 43 Installation manual Demount the two top back panels on the machine. fig.W01154 Lift the gas box and place it on top of the machine. fig.W01155 Fasten the gas box using 7 screws. If the machine has sliding door, go to section “Mounting equipment for sliding door”, before carrying out the next step. fig.W01156...
Page 44 Installation manual Fasten the brace (B) using 6 screws. fig.W01157 Fasten the side panels to the bottom using 5 screws on each side as follows: First fasten the front screw and the back screw but not all the way down. Turn the side panel with the grooves facing downward and mount the side panel in the grooves.
Page 45 Installation manual Position the top panel. fig.W01159 Fasten the maze using 2 screws. Fasten the top panel using 4 screws on each side. fig.W01161...
Page 46 Installation manual Mount the front shutter using 2 screws and locking nuts. Mount the support plate (C). Lock the front shutter on the front using 2 screws. fig.W01162 Mount the supply disconnector, which is mounted on the console, in its place on the component unit using 4 screws. Place the multiple plug in connector marked *A*.
Page 47 Installation manual Place the supply disconnector panel with handle in its place. For more information, see section “Electrical connection”. fig.W01165 Mount the back panels (E). When mounting the component unit back panel (G) its top edge must be tilted under the basic machine’s top panel. E: 2 back panels: Heating unit (6 screws) F: Top panel: Basic machine G.
Page 48 Installation manual Screw the supply disconnector panel with handle into the back panel using 6 screws. Note! Check that the supply disconnector can connect and disconnect the power. fig.W01167 Connect gas supply. Mount a manual shut-off valve on the gas pipe upstream from the machine. For more information, see section “Gas connection”.
Page 49 Installation manual Unpacking Unpack the heating unit. Note! During transport the side panels and brace are placed in the back of the machine (A). fig.W00142A Mounting the heating unit Remove the top panel for the heating unit from the top of the machine where it is placed during transport. fig.W01153 Demount the two top back panels on the machine.
Page 50 Installation manual Check that the electric heating unit is not damaged during transport. Check that wiring connections and terminals are not bent or defective so there is no risk of short-circuiting. During transport the contactor console is only fastened loosely, turn it down and fasten it on the side using two screws (A).
Page 51 Installation manual Fasten the brace (B) using 6 screws. If the machine has sliding door, go to section “Mounting equipment for sliding door”, before carrying out the next step. fig.W01157A Fasten the side panels to the bottom using 5 screws on each side as follows: First fasten the front screw and the back screw but not all they way down.
Page 52 Installation manual Position the top panel. fig.W01159 Fasten the maze using 2 screws. Fasten the top panel using 4 screws on each side. fig.W01161...
Page 53 Installation manual Mount the front shutter using 2 screws and locking nuts. Mount the support plate (C). Lock the front shutter on the front using 2 screws. fig.W01162 Mount the supply disconnector (D), which is mounted on the console, in its place on the component unit using 4 screws.
Page 54 Installation manual Then lead the cables from the supply disconnector through the cable gland to the electric heating unit and place them in L3, L2, L1 on the contactor console (E ). Fasten with 2.5 Nm. fig.W01176 Lead the earthing conductor from the electric heating unit to GND on the supply disconnector (F). Fasten with 5 Nm. For more information, see section “Electrical connection”.
Page 55 Installation manual Mount the back panels (E). When mounting the component unit back panel (G) its top edge must be tilted under the basic machine’s top panel. E: 2 back panels: Heating unit (7 screws) F: Top panel: Basic machine G.
Page 56 Installation manual Unpacking Unpack the heating unit. Note! During transport the side panels and brace are placed in the back of the machine (A). fig.W00142A Mounting the heating unit Remove the top panel for the heating unit from the top of the machine where it is placed during transport. fig.W01153 Demount the two top back panels on the machine.
Page 57 Installation manual Lift the steam calorifier and place it on top of the machine. fig.W01180 Fasten the steam calorifier with 5 screws on both sides. fig.W01181 Place the actuator box so that the end of the shaft from the steam calorifier is lead into the hole in the actuator. fig.W01182...
Page 58 Installation manual Note! When tightening the end of the shaft the damper must be open (B). Using two tailstock screws tighten the end of the shaft (C) to 5 Nm with a 1/8" Allen key (Note! It is a 1/8" key, not a mm key).
Page 59 Installation manual Lead the multiple plug from the actuator box down through the cable gland to the component unit and place it in con- nector marked *B*. Strap the wires according to the figure. fig.W01164A Place the supply disconnector panel with handle in its place. For more information, see section “Electrical connection”.
Page 60 Installation manual Mount the two back panels. When mounting the component unit back panel its top edge must be tilted under the ba- sic machine’s top panel. It is possible to mount the wires from the installation before mounting the back panel. Screw the supply disconnector panel with handle into the back panel using 6 screws.
Page 61 Installation manual Fasten the side panels to the bottom using 5 screws on each side as follows: First fasten the front screw and the back screw but not all the way down. Turn the side panel with the grooves facing downward and mount the side panel in the grooves.
Page 62 Installation manual Position the top panel. fig.W01185 Fasten the maze using 2 screws. Fasten the top panel using 4 screws on each side. fig.W01161...
Page 63 Installation manual Mount the front shutter using 2 screws and locking nuts. Mount the support plate (I). Lock the front shutter on the front using 2 screws. fig.W01187 Mount the back panels of the heating unit (E). When mounting the component unit back panel (G) its top edge must be tilted under the basic machine’s top panel. E: 2 back panels: Heating unit (6 screws) F: Top panel: Basic machine G.
Page 64 Installation manual Connect the steam. For more information, see section “Steam connection”. J = Inlet K = Return (condense) fig.W01188 8.4 Mounting equipment for sliding door Mount the brace (A) using 6 screws. Mount the 2 angle braces (B) using 2 screws in each one. fig.W01169...
Page 65 Installation manual Mount the side panels (C) from above and push them down as far as they will go. Mount screws (D) in order to lock the side panels (1 screw on each side). fig.W01170 Mount the side panels and the remaining as described in “Mounting heating unit”. Check that the doors slide open easily.
Page 66 Installation manual 9 Installation of tilting unit 9.1 Contents Description Art. No. ID in this instruction Comment Left mounting base 487242771 With 2 foundation feet (F) Right mounting base 487242770 With 2 foundation feet (F) Mounting base front 487243655 Mounting base back piece 487243755 Adjusting plate 1 mm 487242725...
Page 67 Installation manual 9.2 Installation The machine shall be mounted on a concrete floor with a thickness of at least 100 mm / 3 15/16 inch. Make sure the floor is in level. Place the 2 mounting base sides (A) (fastened on wooden pallet with 4 transportation screws which should be re- moved) on the concrete floor, where the machine is going to be mounted.
Page 68 Installation manual For alignment, use the adjusting plates (D) as an underlying layer. fig.W01192 Mark out the 8 holes (to be drilled with an 8 mm concrete drilling machine). After fastening all 8 expansion bolts, dismount the mounting base front piece (B) and the mounting base back piece (C).
Page 69 Installation manual After the fastening is done, carry out the control measuring. The mounting base must be diagonally level and the mounting base sides must be parallel. It is important to be careful when aligning the mounting base. If necessary use adjusting plates (D). Note! If the mounting base is crooked the sliding door and the tilting function will not work properly.
Page 70 Installation manual Loosen the 6 wood screws (2 at the front and 4 at the back) which are holding the battens. fig.W01195 Use a lifting truck to lift the machine and remove the battens. Note! Be careful when lifting and make sure the fork arms are placed exactly under the middle of the machine in or- der to be in equi-poise.
Page 71 Installation manual Lower the machine so the guiding consoles (E) engage with the foundation feet (F). fig.W01198 Insert the 2 locking bolts (G) and tighten them. Lower the lifting truck all the way down. The transportation bearers (only used during transport) are now resting on the lifting truck fork arms and are pulled out.
Page 72 Installation manual Dismount the outlet pipe. Use the supplied bits extension piece (Ll) for dismounting the outlet pipe. fig.W01201 Mount the 2 actuators (H) on the back foundation feet (F) by tilting them through the 2 square openings. Fasten the actuators with 2 centre bolts (J), washers and locking nuts. fig.W01202 Fasten the actuator wires with the pre-mounted cable ties (Hh).
Page 73 Installation manual Place the 2 multiple plugs (K) from the actuators in the control box. fig.W01204 Mount the back mounting base piece (C). Mount the outlet pipe and connecting piece (L). Use the supplied bits extension piece for mounting the outlet pipe. fig.W01205...
Page 74 Installation manual Mount 4 clip screws (Mm) in both side skirts. Insert the clip screws diagonally into the square openings and push them down. fig.W01206 Mount side skirts (M) and cross bearer/front skirt (N). fig.W01207 Remember to mount 4 nuts (Mn) in each side to hold the skirts. fig.W01208...
Page 75 Installation manual Mount the back skirt (O) with 2 screws (P) and 2 top nuts (Q). fig.W01209 Mount the big back plate (R). fig.W01210...
Page 76 Installation manual When ready; the figure shows the machine in tilted position. fig.W01211 10 Function check May only be carried out by qualified personnel. A function check must be made when the installation is finished and before the machine can be ready to be used. Whenever a repair has been made, a function check must be performed before the machine can be used again.
Page 77 Installation manual Check the heat • Let the machine work for five minutes on a program with heat. • Check that the heating is working by opening the door and feel if there is heat in the drum. Tilt Check the tilt function. Sliding door Sliding door must be capable of being opened with a force of max 10 kg / 98N.
Page 78 Installation manual 11 Adapter for direct fresh-air intake Adapter kit no. 988 800 0003 - Steam heated machines Adapter kit no. 988 800 0004 - Gas and electric heated machines Connecting branch in top / bottom for fresh-air intake, ⌀ 315 mm / 12 3/8 inch A = Standard machine B = Machine with sliding door fig.W00154C...
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This manual is also suitable for:

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