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Datalogic Matrix 220 Product Reference Manual
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Datalogic Matrix 220 Product Reference Manual

Datalogic Matrix 220 Product Reference Manual

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Matrix 220™
PRODUCT REFERENCE GUIDE
Image Based Reader

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Summary of Contents for Datalogic Matrix 220

  • Page 1 Matrix 220™ PRODUCT REFERENCE GUIDE Image Based Reader...
  • Page 2 Electronic versions of this document may be downloaded from the Datalogic website (www.datalogic.com). If you visit our website and would like to make comments or suggestions about this or other Datalogic pub- lications, please let us know via the "Contact" page.
  • Page 3 General View ......................... xx RAPID CONFIGURATION....................1 Step 1 - Connect the System .................... 1 CBX100/CBX500 Pinout for Matrix 220 ....................2 Step 2 - Mount and Position the Reader ................3 Step 3 - Aim and Autofocus the Reader ................5 Step 4 - X-PRESS Configuration ..................
  • Page 4 INSTALLATION......................41 Package Contents ......................41 Mechanical Dimensions ....................42 Mounting And Positioning Matrix 220 ................47 Matrix 220 to Matrix 300N Bracket Adapter ..................50 Mounting Accessory Covers ....................52 Mounting Flexible Cables ....................53 Flexible Cables Technical Data ......................57 ELECTRICAL CONNECTIONS ..................58 CBX Connection Box Pinout .....................59...
  • Page 5 Input 2 Connections Using External Power ..................77 Input 3 Connections (CBX500 Only) ....................77 Outputs ......................... 78 Output 1 and 2 Connections Using Matrix 220 Power ..............79 Output 3 Connections Using Matrix 220 Power (CBX500 Only) ............81 On-Board Ethernet Interface ................... 82 User Interface - Serial Host ....................
  • Page 6 Ethernet TCP/IP to Host ......................186 COM to Host ..........................187 Fieldbus to Host ........................187 EBC - Syncnet Mixed Layout ......................188 Redundant System Layout ......................189 Redundant System Layout with Host supporting Serial COM Communications ....190 EBC Connection Module Technical Specifications ............191 GLOSSARY......................192 MATRIX 220...
  • Page 7 TECHNICAL SUPPORT Support Through the Website Datalogic provides several services as well as technical support through its website. Log on to (www.datalogic.com). For quick access, from the home page click on the search icon , and type in the name of the product you’re looking for.
  • Page 8 Products once sold. The Warranty Period shall be two years from the date of shipment by Datalogic, unless otherwise agreed in an applicable writing by Datalogic. Datalogic will not be liable under the warranty if the Product has been exposed or subjected to any: (1) maintenance, repair, installation, handling, packaging, transportation, storage, operation or use that is improper or otherwise not in compliance with Datalogic’s instruction;...
  • Page 9 European Declaration of Conformity Hereby, Datalogic S.r.l. declares that the full text of the European Declaration of Confor- mity is available at: www.datalogic.com. Select the link from the downloads section of the product page.
  • Page 10 According to EN 62471:2008, using limits stated in the directive 2006/25/EC, all models are exempt (Risk Group 0), except model Matrix 220 3U2-01U which is Risk Group 3. NOTE: For Matrix 220 3U2-01U, the measure of the NEAR UV radiation...
  • Page 11 HANDLING The Matrix 220 is designed to be used in an industrial environment and is built to with- stand vibration and shock when correctly installed, however it is also a precision prod- uct and therefore before and during installation it must be handled correctly to avoid damage.
  • Page 12 HANDLING CAUTION: DO NOT weld the reader into position which can cause electro- static, heat or reading window damage. CAUTION: DO NOT pray paint near the reader which can cause reading win- dow damage. MATRIX 220...
  • Page 13 INTRODUCTION PRODUCT DESCRIPTION The Matrix 220 imager is the most compact image based barcode reader for top perfor- mance with the highest flexibility. The ideal imager reader for Electronics, Automotive, Packaging and Document Handling applications. The Matrix 220 is designed for superior performance thanks to a 1.2 MPixel high resolu- tion sensor, a new platform and stronger decoding libraries.
  • Page 14 This technology intrinsically provides omni-directional reading. Standard Application Program A Standard Application Program is factory-loaded onto Matrix 220. This program con- trols code reading, data formatting, serial port and Ethernet interfacing, and many other operating and control parameters. It is completely user configurable from a Lap- top or PC using the dedicated configuration software program DL.CODE, provided on...
  • Page 15 PRODUCT DESCRIPTION Programmability If your requirements are not met by the Standard Application Program, Custom Applica- tion Programs can be requested at your local Datalogic distributor. Some of the main features of this reader are given below: Excellent Performance •...
  • Page 16 Sulfur Gas Protection according to ISO EN 60068-2-43 MODEL DESCRIPTION Matrix 220 readers are described by their model number which indicates the character- istics listed in the diagram below. Not all combinations are available. For a complete list of combinations see the Models tab on the Product page of the website.
  • Page 17 MATRIX 220 355-010 1.2MP STD-W 12MM X 937900036 MATRIX 220 382-010 1.2MP DPM-R 7MM X 937900050 MATRIX 220 382-010 1.2MP DPM-R 7MM ESD X 937900037 MATRIX 220 385-010 1.2MP DPM-R 12MM X 937900051 MATRIX 220 385-010 1.2MP DPM-R 12MM ESD X 937900038 MATRIX 220 345-010 1.2MP STD-W 12MM HP X...
  • Page 18 CBL-1480-01 M12/5P MALE/FEM. 1M IDNET 93A050049 CBL-1480-02 CBL-1480-02 M12/5P MALE/FEM. 2M IDNET 93A050050 CBL-1480-03 CBL-1480-03 M12/5P MALE/FEM. 3M IDNET 93A050143 CBL-1480-05 CBL-1480-05 M12/5P MALE/FEM. 5M IDNET 93A050051 CBL-1490 Term. Resist. Thin M12/5P/Male 93A050046 CBL-1496 Term. Resist. Thin M12/5P/Female 93A050047 xviii MATRIX 220...
  • Page 19 ACCESSORIES Accessory Description Order No. Connectivity CBX100 Compact Connection Box 93A301067 CBX500 Modular Connection Box 93A301068 BM100 Backup Module for CBX100/500 93ACC1808 BM150 Display Module for CBX500 93ACC1809 Various Fieldbus Host Interface Modules and All-In-One Connection Box Kits available BA100 DIN Rail Adapters 93ACC1821 BA200...
  • Page 20 2. Mounting Holes (2) 8. Ethernet Connector 3. Power On LED 9. Power, COM, I/O Connector 4. Ethernet Connection LED 10. Power Over Ethernet Connector 5. 90° Rotating Connector Block 11. COM, Trigger Connector 6. Accessory Window Cover MATRIX 220...
  • Page 21 GENERAL VIEW Standard Model PoE Model Figure 2 - General View of Standard Models 1. Reading Window 7. X-PRESS Interface 2. Mounting Holes (2) 8. Ethernet Connector 3. Power On LED 9. Power, COM, I/O Connector 4. Ethernet Connection LED 10.
  • Page 22 7. Diffused Illuminators 4. Green Spot (Good Read) 8. Standard Illuminators (Top/Bottom) 1. In Matrix 220 382-110 model here there is the addition of an optical deflector to increase light uni- formity in the field of view at short work distances. xxii...
  • Page 23 GENERAL VIEW DPM High Power Illuminator Models Standard High Power Illuminator Models Figure 4 - Reading Window Details for High Power Illuminator Models 1. Lens 5. Non Polarized Illuminator 2. LED Aiming System 6. Polarized Illuminator 3. Red Spot (No Read) 7.
  • Page 24 INTRODUCTION Figure 5 - Reading Window Details for UV Illuminator Models 1. Lens 4. Green Spot (Good Read) 2. LED Aiming System 5. UV Illuminators (Top/Bottom) 3. Red Spot (No Read) 6. UV Filter xxiv MATRIX 220...
  • Page 25 GENERAL VIEW 2 3 4 5 Figure 6 - X-PRESS Interface Details NORMAL X-PRESS OPERATION CONFIGURATION Ready Learn Good Setup Trigger Test Status Push-button PRODUCT REFERENCE GUIDE...
  • Page 26 External Trigger (photoelectric sensor) when the object enters its reading zone. Host CAB-ETH-X-M0x CAB-DSxx-S Matrix 220 Alone PG6000 Ethernet Interface Auxiliary Serial Interface (RS232 - Data Monitor) External Trigger (for One Shot or Phase Mode) Figure 7 - Matrix 220 in Stand Alone Layout MATRIX 220...
  • Page 27 STEP 1 - CONNECT THE SYSTEM CBX100/CBX500 Pinout for Matrix 220 The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 220 reader is connected by means of the CBX100/CBX500: GROUP LABEL DESCRIPTION...
  • Page 28 RAPID CONFIGURATION STEP 2 - MOUNT AND POSITION THE READER 1. To mount the Matrix 220, use the mounting brackets to obtain the most suitable position for the reader. The most common mounting configuration is shown in the figure below.
  • Page 29 Chapter 6, Reading Features tance your reader should be positioned at. NOTE: Rapid Configuration of the Matrix 220 reader can be made either through the X-PRESS interface (steps 3-4) which requires no PC connec- tion, or by using the DL.CODE Configuration Program (steps 5-6). Select the procedure according to your needs.
  • Page 30 RAPID CONFIGURATION STEP 3 - AIM AND AUTOFOCUS THE READER Matrix 220 provides a built-in LED aiming system to aid reader positioning. The autofo- cus feature is also incorporated into this function. The aiming system is accessed through the X-PRESS Interface.
  • Page 31 STEP 4 - X-PRESS CONFIGURATION STEP 4 - X-PRESS CONFIGURATION Once Matrix 220 is focused at the correct reading distance, you must configure it for optimal code reading relative to your application. 1. Enter the Aim function by pressing and holding the X-PRESS push button until the Aim LED is on.
  • Page 32 X-PRESS push button once. After a short delay the procedure is cancelled. NOTE: If you have used this procedure to configure Matrix 220, go to step 7. Reset Reader to Factory Default Environment (Optional) If it ever becomes necessary to reset the reader’s Environment parameters to their fac- tory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the reader.
  • Page 33 DL.CODE User’s Guide. 2. When the installation is complete the DL.CODE entry is created in the Start>Pro- grams bar under “Datalogic” as well as a desktop icon. Double-click the desktop icon to run it. This configuration procedure assumes a laptop computer, running DL.CODE, is con- nected to a factory default reader through the Ethernet port.
  • Page 34 3. Offline access with an activation file 4. Start a 15-day trial Figure 11 - Login Popup NOTE: Login is mandatory. If you do not proceed with any of the provided options, DL.Code will shut down. Figure 12 - Shut Down Message MATRIX 220...
  • Page 35 If you already have a Datalogic account, click the “Login” button and enter your email and password in the fields shown below to sign in. If you do not have a Datalogic account, please click the “Sign up” button to create one. Fill in the fields to register in the form shown below.
  • Page 36 Refer to the Machine Id shown in your version of DL.Code. Activation File Not Working If your activation file does not work, the following window is displayed and DL.Code shuts down. Please contact Technical Support for help. MATRIX 220...
  • Page 37 LOGIN 15-day Trial If you wish to use DL.Code without logging in for a trial period, click the “Start trial” but- ton. This will activate a 15-day trial. Figure 15 - 15-Day Trial At any time during the trial period, you can decide to complete registration using the Online or Offline procedure.
  • Page 38 5. Find your device in the list by matching its serial number (SN) then click on the device wrench icon to open the Device Environment Configuration window. 6. Change the Ethernet Settings (IP Address, Subnet Mask, Gateway Address etc.) according to the network requirements. MATRIX 220...
  • Page 39 LOGIN Figure 18 - Device Environment Configuration Window 7. Click OK; the device will reappear in the list of Online Devices (in color) meaning it is now part of the LAN and can be configured. The new IP address will also be dis- played.
  • Page 40 RAPID CONFIGURATION Figure 19 - DL.CODE Opening Window MATRIX 220...
  • Page 41 STEP 6 - DEVICE CONFIGURATION STEP 6 - DEVICE CONFIGURATION Image and Code Settings The image and Code Settings parameters are divided into two groups: • Automatic Setup • Manual Setup Automatic Setup Automatic Setup uses up to two different algorithms for the automatic setting of optical, illumination and code parameters to achieve the most stable reading conditions.
  • Page 42 NOTE: If your application requires multiple code symbologies, multiple image settings, Code Grading or other parameter settings for decoding, then use the Manual Setup. NOTE: Refer to paragraph “Manual Setup Configuration” on page 117 for more details on using the Manual Setup. MATRIX 220...
  • Page 43 STEP 6 - DEVICE CONFIGURATION Operating Mode Configuration Parameters Reading Phase 1. Select your application specific Operating Mode from the icons over the Configu- ration Parameters tree area: Continuous, One Shot or Phase Mode. 2. Configure the relative Operating Mode parameters from the Reading Phase parameters panel.
  • Page 44 (highlighted) and pressing the delete key on your keyboard. To create a logical AND condition from a logical XOR, create a new Expected Code box using the Add icon. Then drag the desired code icon from one box to the other. MATRIX 220...
  • Page 45 STEP 6 - DEVICE CONFIGURATION Output Configuration Parameters Data Formatting 1. Configure your application specific Data Formatting Message(s) from the Configu- ration Parameters tree area: Message 1, Message 2, etc. You can add fields to the output message by clicking on the icons above the Message Field area.
  • Page 46 1. Configure your application specific Digital Output(s) and Green/Red Spots (if used) from the Configuration Parameters tree area: Output 1, Output 2, etc. NOTE: Save the configuration from temporary memory to permanent mem- ory, overwriting the previously saved configuration. MATRIX 220...
  • Page 47 STEP 7 - TEST MODE STEP 7 - TEST MODE Use a code suitable to your application to test the reading performance of the system. 1. Enter the Test function by pressing and holding the X-PRESS push button until the Test LED is on.
  • Page 48 For further details on advanced product configuration, refer to the DL.CODE User’s Guide available in the DL.CODE Help menu. Host Mode Programming The reader can also be partially configured from a host computer using the Host Mode programming procedure. NOTE: Please refer to Technical note “Host Mode Programming”. MATRIX 220...
  • Page 49 CONFIGURATION USING WEB DISCOVERY CONFIGURATION USING WEB DISCOVERY Devices can be discovered via web interface. To do this, from either the Host PC or con- figuration PC connected to the network, open your browser and go to http://data- logic.local/. This page shows all devices available in the network: Click on the wrench icon and input the correct IP Address settings (from network admin- istrator) and optional Device Description for each reader.
  • Page 50 Figure 20 - Indicators The following LED indicators are located on the reader: blue LED indicates that the reader is connected to the power supply (Figure 20, yellow LED indicates connection to the on-board Ethernet network (Figure 20, 2) MATRIX 220...
  • Page 51 INDICATOR AND KEYPAD BUTTON In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table: STATUS red LED indicates a NO READ result (Figure 20, 3) yellow LED indicates active communication on the main serial port * (Figure 20, TRIGGER yellow LED indicates the status of the reading phase (Figure 20, 5) GOOD...
  • Page 52 When associated with the No Read event, the red spot illuminates the target area to indicate that decoding has not occurred correctly according to the configuration requirements.(i.e. no code has been read). Green Spot Red Spot Figure 22 - Matrix 220 Good Read/No Read LED Spots MATRIX 220...
  • Page 53 ID-NET ID-NET The ID-NET network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET is in addition to the Main and Auxiliary serial interfaces. The following network configurations are available: • ID-NET Synchronized: Single station – multiple readers ID-NET interface allows local connection of multiple readers reading different sides of the same target.
  • Page 54 In case of a NO READ condition, only the Status LED (red) is on and blinks. To exit the Test Mode, press the X-PRESS push button once. NOTE: By default, the Test exits automatically after three minutes. MATRIX 220...
  • Page 55 The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 220 emits 3 high pitched beeps.
  • Page 56 PRODUCT OVERVIEW INTERNAL LIGHTING SYSTEMS There are several different models of Internal Lighting Systems for Matrix 220 readers. • Standard models have 4 white light LEDs. • Standard High Power Illuminator models have 8 white light LEDs supplying twice the lighting power as the Standard model.
  • Page 57 INTERNAL LIGHTING SYSTEMS Model Illumination Combinations Standard White Top + Bottom Bottom DPM Red Diffused Top + Bottom Diffused Top Diffused Bottom Non Polarized Polarized DPM Blue Diffused Top + Bottom Diffused Top Diffused Bottom Non Polarized Polarized Standard High Power White Central + Top/Bottom Chain Central Chain Top/Bottom Chain...
  • Page 58 PRODUCT OVERVIEW APPLICATION EXAMPLES Document Handling Matrix 220 is profitably used in the omnidirectional reading of 2D, stacked, linear and postal codes for example in automated document handling and mail processing sys- tems. Figure 24 - Address Coded in Data Matrix Symbology for Automated Mail Processing...
  • Page 59 APPLICATION EXAMPLES Direct Part Marking Matrix 220 is also very powerful in reading low-contrast direct part marked codes. Figure 28 - Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology Figure 29 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element...
  • Page 60 PRODUCT OVERVIEW Color Code/Background Matrix 220 Red or Blue light illuminator DPM models can be used to maximize contrast in applications where codes or backgrounds are printed in different colors. Figure 32 - Data Matrix Codes Printed in Color or on Colored Backgrounds...
  • Page 61 APPLICATION EXAMPLES Digimarc Barcode The following Matrix 220 models can read content enhanced with Digimarc Barcode: Part number Description 937900017 Matrix 220 322-01A 1.2MP STD-R 7mm HP 937900018 Matrix 220 325-01A 1.2MP STD-R 12mm HP Digimarc Barcode is a technology for product packaging and labeling that enables encoding a Global Trade Identification Number (GTIN) imperceptibly into artwork prior to printing.
  • Page 62 PRODUCT OVERVIEW High Dynamic Range (HDR) feature All Matrix 220 models support the High Dynamic Range (HDR) feature. HDR performs an image dynamic correction where low intensity pixel values are enhanced, thus improv- ing image contrast and code readability. This feature proves particularly useful in the following cases: •...
  • Page 63 APPLICATION EXAMPLES • To improve decodability when the FoV includes codes with different levels of con- trast: HDR disabled HDR enabled In the example above, when HDR is disabled only two out of four codes are decoded. After enabling HDR, all four codes are decoded. •...
  • Page 64 Speed and Exposure Time Calculations” on page 109. To enable the HDR function on DL.CODE, go to Advanced Setup>Image Settings>Image Quality>HDR Selector, then select HDR. Figure 36 - Enabling HDR on DL.CODE NOTE: When HDR is enabled, we recommend setting the GainMultiplier to MATRIX 220...
  • Page 65 Common fluorescent excitations include 365nm, 395nm and 400nm. Matrix 220 3U2-01U 1.2MP STD-UV 7MM HP is equipped with a High Power UV LEDs Illuminator, which mainly emits at the wavelength of 365nm, therefore it is recom- mended to use an ink sensitive to this wavelength.
  • Page 66 CHAPTER 3 INSTALLATION PACKAGE CONTENTS Verify that the Matrix 220 reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: • Matrix 220 reader (w/connector plug/cover) • Quick Reference Guide •...
  • Page 67 MECHANICAL DIMENSIONS MECHANICAL DIMENSIONS Matrix 220 can be installed to operate in different positions. The two screw holes (M3 x 4mm depth) on the body of the reader are for mechanical fixture. The diagrams below give the overall dimensions of the reader and may be used for its installation.
  • Page 68 INSTALLATION 37.6 [1.48] [2.30] [1.85] optical axis Ø3 n°2 [Ø0.12] optical axis 4 mm 20.5 [0.81] [inch] Figure 39 - Overall Dimensions Standard Models; Connector at 90° MATRIX 220...
  • Page 69 MECHANICAL DIMENSIONS 20.5 [0.81] 37.6 [1.48] [1.85] [1.68] Ø3 n°2 optical axis [Ø0.12] 4 mm optical axis [inch] Figure 40 - Overall Dimensions with Accessory Cover (ESD or YAG); Connector at 0° PRODUCT REFERENCE GUIDE...
  • Page 70 INSTALLATION [2.48] 37.6 [1.85] [1.48] optical axis Ø3 n°2 [Ø0.12] 4 mm optical axis 20.5 [0.81] [inch] Figure 41 - Overall Dimensions with Accessory Cover (ESD or YAG); Connector at 90° MATRIX 220...
  • Page 71 MECHANICAL DIMENSIONS 20° [inch] Figure 42 - Mounting Bracket Overall Dimensions PRODUCT REFERENCE GUIDE...
  • Page 72 INSTALLATION MOUNTING AND POSITIONING MATRIX 220 Using the Matrix 220 mounting brackets you can obtain rotation on the various axes of the reader as shown in the diagram below: Figure 43 - Positioning with Mounting Bracket MATRIX 220...
  • Page 73 In some cases, such as low contrast or low illumination, it can be useful to use a Pitch or Skew angle = 0°. The Tilt angle is also represented in Figure 45. Matrix 220 can read labels with any tilt angle. Keep in mind however, that since linear barcodes are rectangular, the reader should be aligned to fit them into the horizontal FOV.
  • Page 74 INSTALLATION Figure 45 - Tilt Angle Considerations for FOV vs. Reading Distance considerations. Chapter 6, Reading Features MATRIX 220...
  • Page 75 2 M3x8 UNI7688 ZB screws To install the bracket on the reader, follow this procedure: 1. Mount the bracket onto the Matrix 220 aligning the bracket and reader mounting holes highlighted in the figure below. 2. Insert the two countersunk head screws included in the package and tighten them to fix the bracket on the reader.
  • Page 76 INSTALLATION 3. You can now fix the L-bracket to the new fixing bracket using the screws and wash- ers already available in the BK-30-010 bracket kit. MATRIX 220...
  • Page 77 2. Make sure the window is clean of any dirt, dust or fingerprints. If necessary wipe it with a clean tissue. 3. Place the cover over the Matrix 220 reader and press down on the cover frame edges until the screw holes align. To avoid damage, do not press on the window.
  • Page 78 INSTALLATION MOUNTING FLEXIBLE CABLES Matrix 220 Flexible Cables are used for Power and Ethernet connection to Datalogic Matrix 220 reader and are especially designed for linear and torsion moving applica- tions, unsupported travel distances, and up to 10 m in gliding applications.
  • Page 79 MOUNTING FLEXIBLE CABLES Figure 49 - Flexible power cable connected to Matrix reader with connector at 90° Figure 50 - Flexible Ethernet cable connected to Matrix reader with connector at 0° PRODUCT REFERENCE GUIDE...
  • Page 80 INSTALLATION Figure 51 - Flexible Ethernet cable connected to Matrix reader with connector at 90° Figure 52 - Flexible Power + Ethernet cables connected to Matrix reader with connector at 0° MATRIX 220...
  • Page 81 MOUNTING FLEXIBLE CABLES Figure 53 - Flexible Power + Ethernet cables connected to Matrix reader with connector at 90° PRODUCT REFERENCE GUIDE...
  • Page 82 10 m/s Min. Bending Radius 80 mm Cycles 5 million Power cable Functionality Polarity insensitive Polarity insensitive SERIAL MAIN RS232 IDNET SHIELD CONNECTOR CASE NOTE: For more information on alternative connections, please refer to Appendix B, Alternative Connections . MATRIX 220...
  • Page 83 All Matrix 220 Standard Input Power models can be connected to a CBX connection box through one of the available CAB-DSxx-S accessory cables. These accessory cables ter- minate in an M12 17-pin connector on the Matrix 220 side and in a 25-pin male D-sub connector on the CBX side.
  • Page 84 ELECTRICAL CONNECTIONS CBX CONNECTION BOX PINOUT The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the Matrix 220 reader is connected by means of the CBX100/500: Group Label Description Input Power Supply Input Voltage +...
  • Page 85 CAB-DS0X-S PINOUT CAB-DS0x-S PINOUT 17 PINS NAME WIRE COLOR 25 PINS 9-13 Black 7-25 XTRG_A Orange XTRG_B Green/Black IN2A Gray IN2B Green/Red OUT3 Black/White 14-16 OUT2 White/Red OUT1 Purple CO/TX Yellow C2/RX Brown C1/RTS Pink C3/CTS Green Yellow/White Yellow/Blue NET+ White NET- Blue...
  • Page 86 Blue XTRG_A Yellow XTRG_B Pink IN2A White/Green IN2B White OUT3 Yellow/Brown OUT2 Gray OUT1 CO/TX White/Gray C2/RX Gray/Pink C1/RTS Red/Blue C3/CTS Purple Green Brown/Green NET+ Black NET- White/Yellow CAUTION: Unused stripped wires must be insulated to prevent shorting. MATRIX 220...
  • Page 87 POWER SUPPLY POWER SUPPLY Power requirements and conditions depend on the Matrix 220 model: Standard or PoE (Power over Ethernet). Standard Models For these models power can be supplied to the reader through the CBX100/500 spring clamp terminal pins as shown in Figure 54:...
  • Page 88 DL.CODE software. For more details refer to the Help On Line page of the Reading Phase step (Channels) in DL.CODE. Details regarding the connections and use of the interfaces are given in the next para- graphs. MATRIX 220...
  • Page 89 MAIN SERIAL INTERFACE RS232 Interface The RS232 interface is generally used for Point-to-Point connections. When it is con- nected to the host computer it allows transmission of code data. The following pins are used for RS232 interface connection: CBX100/500 Description Transmit Data Receive Data SGND...
  • Page 90 (terminal block RX+ and RX- signals), do not leave these lines floating but connect them to SGND as shown below. User Interface RX422+ SGND RX422- SGND TX+ Reader Figure 58 - RS422 Full Duplex Connections Using Only TX Signals to Host MATRIX 220...
  • Page 91 250 kbps 500 kbps 1 Mbps Cable Length 1200 m 900 m 700 m * Application dependent, contact your Datalogic representative for details. NOTE: The default ID-NET baudrate is 500 kbps. Lower ID-NET baudrates allow longer cable lengths. PRODUCT REFERENCE GUIDE...
  • Page 92 Trigger activation and the beginning of data trans- mission to the Host. Figure 59 - ID-NET Response Time Conditions • ID-NET M/S Synchronized layout • message length = 50 bytes per node MATRIX 220...
  • Page 93 ID-NET INTERFACE ID-NET Network Termination The network must be properly terminated in the first and last reader of the network. This is done by setting the ID-NET Termination Resistance Switch in the CBX100/500 to ID-NET Connection Diagrams Figure 60 - ID-NET Network Connections with isolated power blocks PRODUCT REFERENCE GUIDE...
  • Page 94 ELECTRICAL CONNECTIONS Figure 61 - ID-NET Network Connections with Common Power Branch Network MATRIX 220...
  • Page 95 ID-NET INTERFACE Figure 62 - ID-NET Network Connections with Common Power Star Network PRODUCT REFERENCE GUIDE...
  • Page 96 RS232 auxiliary interface: CBX100/500 Description Auxiliary Interface Transmit Data Auxiliary Interface Receive Data SGND Auxiliary Interface Reference User Interface Reference NOTE: Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin connector simultaneously. MATRIX 220...
  • Page 97 INPUTS INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a generic input: The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are: •...
  • Page 98 Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX. Figure 64 - PNP External Trigger Using Matrix 220 Power MATRIX 220...
  • Page 99 INPUTS Figure 65 - NPN External Trigger Using Matrix 220 Power PRODUCT REFERENCE GUIDE...
  • Page 100 Pulled up to External Input Device Power Input Signal Figure 67 - NPN External Trigger Using External Power CBX100/500 Description Power Source - External Trigger Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - External Trigger MATRIX 220...
  • Page 101 CBX. Input Device Power to Input Device Input Device Input Reference Signal Figure 68 - PNP Input 2 Using Matrix 220 Power Input Device Power to Input Input Device Signal Input Device Reference Figure 69 - NPN Input 2 Using Matrix 220 Power...
  • Page 102 Input Device Power Input Signal Figure 71 - NPN Input 2 Using External Power Input 3 Connections (CBX500 Only) RESERVED Figure 72 - Input 3 Using External Power CAUTION: Do not connect to I3A or I34B signals, they are reserved. MATRIX 220...
  • Page 103 OUTPUTS OUTPUTS CAUTION: When Outputs 1 and 2 are connected through the CBX connec- tion box, they become opto-isolated and polarity sensitive and acquire the electrical characteristics listed below. To function correctly, they require setting the Output Line Type configuration parameters to NPN for the respective output.
  • Page 104 Device Signal put Device Output Output Device Device Ref- Reference erence Figure 73 - PNP/Open Emitter Output Using Matrix 220 Power Output 1 Device Output 2 Device Power to Out- Power to Out- put Device put Device Output Device...
  • Page 105 OUTPUTS Output 1 Device Output 2 Device Output Output Signal Signal Pulled down to External Pulled down to External Output Device Reference Output Device Reference Figure 76 - NPN/Open Collector Output Using External Power Output 3 is not opto-isolated but can be assigned to the same events. By default it is not assigned to any event.
  • Page 106 ELECTRICAL CONNECTIONS Output 3 Connections Using Matrix 220 Power (CBX500 Only) Output 3 Device Power to Out- put Device Output Output Device Signal Reference Figure 77 - Output 3 Using Matrix 220 Power Output 3 Connections Using External Power (CBX500 Only)
  • Page 107 The on-board Ethernet Interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since Matrix 220 incorporates an auto-cross function.
  • Page 108 USER INTERFACE - SERIAL HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual. RS232 PC-side Connections 9-pin male connector 25-pin male connector Name Name MATRIX 220...
  • Page 109 Figure 79 - OPC UA available methods on Matrix 220 Compatible OPC UA Clients The Matrix 220 reader is compatible with all OPC UA Clients working in accordance with the AutoID Companion Specification. For example, the following OPC UA Clients can be used: •...
  • Page 110 The user can also set a username and a password to access the OPC UA device. To enable protection, go to Device>Settings>Security Settings>OPC-UA Settings. Figure 81 - OPC UA security settings For more information on OPC UA, download the OPC UA Technical Note from Datalogic website. MATRIX 220...
  • Page 111 CHAPTER 5 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout. NOTE: All software configurations are made through DL.CODE which con- nects to the reader through the on-board Ethernet interface.
  • Page 112 The Ethernet connection is possible in two different layouts. In a Point-to-Point layout the reader is connected to a local host by using a CAB-ETH-X- M0x cable. There is no need to use a crossover adapter since Matrix 220 incorporates an autocross function.
  • Page 113 ETHERNET CONNECTION When using a Local Area Network (LAN), one or more Matrix 220 readers can be con- nected to the network by using CAB-ETH-X-M0x cables: Alone Alone Alone Matrix 220 Power Host Switch Ethernet Interface Auxiliary Serial Interface (RS232 - Data Monitor)
  • Page 114 External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone. PG6000 Host CAB-DSxx-S Matrix 220 Alone Main Serial Interface (RS232 or RS422 Full-Duplex) Auxiliary Serial Interface (RS232 - Data Monitor) External Trigger (for One Shot or Phase Mode) Figure 85 - Serial Interface Point-to-Point Layout All devices always support multiple output channels (i.e.
  • Page 115 When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (photoelectric sensor) when the object enters its reading zone. Power CAB-DSxx-S CBX500 Matrix 220 Alone Fieldbus Interface (Profibus, DeviceNet, etc.) Auxiliary Serial Interface (RS232 - Data Monitor) External Trigger (for One Shot or Phase Mode)
  • Page 116 Host (i.e. left reader above). All devices always support multiple output channels (i.e. for data monitoring). In a Pass-through layout each device can have a different operating mode: Continuous, One Shot, Phase Mode, etc. MATRIX 220...
  • Page 117 ID-NET MULTIDATA NETWORK (PASS-THROUGH) ID-NET MULTIDATA NETWORK (PASS-THROUGH) A special case of the pass-through layout allows each Slave device working Alone, to collect data from one or more pass-through input channels and send this data plus its own on the ID-NET output channel to the Master. The Slave readers are connected together using the ID-NET interface.
  • Page 118 ID-NET (up to 16 devices - practical limit) Figure 89 - ID-NET Synchronized Layout The Master reader can be connected to the CBX series connection box with the advan- tage of the Backup and Restore configuration function (CBX + BM100 module). MATRIX 220...
  • Page 119 CBX500 BA300 Service CAB-AUX03 Figure 90 - ID-NET Synchronized Layout Matrix 220 Master with CBX500 + Matrix 220 Slaves with QL100 If the Backup and Restore function is not required, then a QL300 can be used to connect the master reader.
  • Page 120 Power ID-NET ID-NET Synchronized Synchronized Slave#1 Slave#n CBX500 ID-NET Synchronized Master Fieldbus Interface External Trigger Host ID-NET (up to 16 devices - practical limit) Figure 93 - ID-NET Synchronized Layout with Master CBX500 Fieldbus Interface to Host MATRIX 220...
  • Page 121 Figure 94 - Reading Distance References Example: The FOV for a Matrix 220 355-0x0 at a reading distance of 200 mm is: = 2 [(200 mm + 4 mm) * tan (24°/2)]  87 mm = 2 [(200 mm + 4 mm) * tan (18°/2)]  65 mm...
  • Page 122 The following diagrams show the maximum obtainable Field of View for 1D and 2D codes. Depending on the code resolution, symbology, and number of characters in the code, the Reading Area can be different from the FOV. See the for specific reading area examples. Reading Diagrams, starting on page 102 MATRIX 220...
  • Page 123 GLOBAL FOV DIAGRAMS 7 mm Models (38°Horizontal View Angle) 1D Code 128 Reading Distance Figure 95 - 7 mm Global FOV Diagram 2D Data Matrix ECC 200 Reading Distance Figure 96 - 7 mm Global FOV Diagram PRODUCT REFERENCE GUIDE...
  • Page 124 READING FEATURES Digimarc Barcode Reading Distance Figure 97 - 7 mm Global FOV Diagram MATRIX 220...
  • Page 125 GLOBAL FOV DIAGRAMS 12 mm Models (24° Horizontal View Angle) 1D Code 128 Reading Distance Figure 98 - 12 mm Global FOV Diagram 2D Data Matrix ECC 200 Reading Distance Figure 99 - 12 mm Global FOV Diagram PRODUCT REFERENCE GUIDE...
  • Page 126 READING FEATURES Digimarc Barcode Reading Distance Figure 100 - 12 mm Global FOV Diagram MATRIX 220...
  • Page 127 Data Matrix ECC 200 (2D code) from the Test Charts provided with the reader. • Testing should be performed with the actual Matrix 220 using application codes in order to evaluate whether maximizing application performance requires adjust- ments to the HW/SW configuration with respect to the Reference Conditions given under each diagram.
  • Page 128 READING FEATURES Matrix 220 (7 mm models) 1D Codes Matrix 220 (7 mm lens - 38° Horizontal View Angle) Code 128 0.20 mm (8 mils) 11 12 inch Reading Distance Conditions Hardware Settings Code Symbology Code 128 Code Resolution 8 mils Tilt Angle 0°...
  • Page 129 READING DIAGRAMS Matrix 220 (7 mm lens - 38° Horizontal View Angle) Code 128 0.30 mm (12 mils) inch Reading Distance Conditions Hardware Settings Code Symbology Code 128 Code Resolution 12 mils Tilt Angle 0° Skew Angle 15° Focusing Distance...
  • Page 130 READING FEATURES Matrix 220 (7 mm models) 2D Codes Matrix 220 (7 mm lens - 38° Horizontal View Angle) Data Matrix 0.13 mm (5 mils) -0.5 -1.0 -1.5 -2.0 2.0 2.5 3.5 4.0 inch Reading Distance Conditions Hardware Settings Code Symbology...
  • Page 131 READING DIAGRAMS Matrix 220 (12 mm models) 1D Codes Matrix 220 (12 mm lens - 24° Horizontal View Angle) Code 128 0.15 mm (6 mils) inch Reading Distance Conditions Hardware Settings Code Symbology Code 128 Code Resolution 6 mils Tilt Angle 0°...
  • Page 132 READING FEATURES Matrix 220 (12 mm lens - 24° Horizontal View Angle) Code 128 0.25 mm (10 mils) 16 17 18 19 20 23 24 25 inch Reading Distance Conditions Hardware Settings Code Symbology Code 128 Code Resolution 10 mils Tilt Angle 0°...
  • Page 133 READING DIAGRAMS Matrix 220 (12 mm models) 2D Codes Matrix 220 (12 mm lens - 24° Horizontal View Angle) Data Matrix 0.076 mm (3 mils) 1.00 0.75 0.50 0.25 -0.25 -0.50 -0.75 -1.00 3.00 3.25 3.50 3.75 4.00 4.25 inch...
  • Page 134 In general, a longer time corresponds to a lighter image but is susceptible to blurring due to the code movement; a shorter exposure time corresponds to a darker image. NOTE: With the Matrix 220 High Power Illuminator models the lighting power is doubled with respect to the non-High Power Illuminator models.
  • Page 135 MAXIMUM LINE SPEED AND EXPOSURE TIME CALCULATIONS Likewise, T is the maximum Exposure Time value that can be used without blur- exp (max) ring for the given application line speed and code resolution. Therefore: X / LS = T exp (max) and LS are represented in the graph below as the curved line for X (code exp (max)
  • Page 136 SOFTWARE CONFIGURATION NOTE: Refer to the DL.CODE User’s Guide for correct use of the software. Software configuration of your Matrix 220 for static reading or simple code reading applications can be accomplished by the Rapid Configuration procedure using the X-PRESS HMI (which requires no external configuration program). This procedure is described in Steps 3-4.
  • Page 137 " Backup and Restore Through DL.CODE" on page 150 NOTE: Datalogic guarantees that the reader's permanent memory can store at least 50 configurations without script formatting or with a script with less than 2048 characters. The actual number of configurations may be larger depending on the type of configuration and Matrix model.
  • Page 138 NOTE: Step 4, Clicking on the Pause button is optional. 5. Before proceeding with the Automatic Setup, you must set the focus first. Click on the Focus button. A green line alerts you when the procedure is complete. MATRIX 220...
  • Page 139 READER CONFIGURATION 6. Now click on the Start Automatic Setup button. 7. The following window is displayed and the reader begins acquiring images. ICON MEANING Initial photometric tuning Code Search Search Optimization End of the Search NOTE: Depending on the algorithm, certain phases may not be displayed. PRODUCT REFERENCE GUIDE...
  • Page 140 8. At the end of the procedure the Automatic Setup Completed! message appears. Your reader is now optimized for decoding. Continue with the Operating Mode configu- ration. Error during Automatic Setup If the Automatic Setup cannot find the code, the following message appears. MATRIX 220...
  • Page 141 Dynamic option must be selected to avoid a blurring effect on the image. NOTE: If you select the Dynamic option, two parameters must be set: Max Line Speed and Code Resolution. Advanced Options for Matrix 220 3xx-x10 models The following options are displayed: PRODUCT REFERENCE GUIDE...
  • Page 142 SOFTWARE CONFIGURATION Advanced Options for Matrix 220 3xx-040, 3xx-01A and 3xx-01U models Manual Setup Configuration If your application requires multiple code symbologies, multiple image settings or other parameter settings for decoding, use the Manual Setup. 1. Click on the Manual Setup button and press the Play icon 2.
  • Page 143 READER CONFIGURATION 3. Click the Image Settings branch and then click the Image Auto-Setup button to automatically acquire the best exposure time and gain values. 4. Select the Static or Dynamic Self-Tuning option; Start the Image Auto Setup and Apply to the Image Settings. NOTE: For applications having multiple lighting or code reading conditions, up to 10 different.
  • Page 144 If you don’t know the code type, you can use the Code Autolearn feature by click- ing on the Autolearn icon. NOTE: Refer to DL.Code User’s Manual for more details about the Code Autolearn feature. 8. For each symbology set the relative parameters according to your application. MATRIX 220...
  • Page 145 MULTI IMAGE ACQUISITION SETTINGS MULTI IMAGE ACQUISITION SETTINGS When controlled variable conditions occur in the application, Multiple Image Acquisi- tion Settings can be defined to create a database of parameter groups that handle each specific application condition. This database of pre-defined settings improves system flexibility and readiness by being applied either automatically or selectively by an activa- tion event.
  • Page 146 Last Successful value, we will start with the Image Setting that last produced a Good Read. For this group of items the last Image Setting used will be correct for the next item and so we start each cycle with the acquisition that will potentially produce a Good Read. MATRIX 220...
  • Page 147 MULTI IMAGE ACQUISITION SETTINGS External Image Settings Selection There are some applications where the lighting conditions are known before each item is read and therefore we can pre-select the correct Image Setting from an external source. When the Image Settings Selection is External, Acquisition Sequences are created and by default each Image Setting has its own Acquisition Sequence.
  • Page 148 In this case the Start Acquisition From parameter can improve the read rate for that Sequence. It has no meaning for a Sequence containing only one Image Setting. MATRIX 220...
  • Page 149 Manual Setup tab by clicking on the Add Cropping Region icon as shown below. In Matrix 220 the frame rate is dependent on the number of rows and columns in the defined window. Image cropping allows reducing the Image processing area from the full FoV to a smaller area where codes are present.
  • Page 150 The cropped area can be moved by dragging the center. You can also set the cropped image size and position through the Cropping Region Area group of parameters; size = Width and Height, position = Left, Top (x,y) coordinates. MATRIX 220...
  • Page 151 DIRECT PART MARKING APPLICATIONS DIRECT PART MARKING APPLICATIONS For Data Matrix family codes the Decoding Complexity parameter is available when Processing Mode is set to Standard and selects the decoding algorithm according to the printing/marking technique used to create the symbol and on the overall printing/ marking quality.
  • Page 152 SOFTWARE CONFIGURATION Matrix 220 Recommended Illumination for DPM Applications The following table lists the most suitable Matrix 220 model and relative lighting system configuration used to resolve several common DPM applications. Models STD HP DPM HP DPM HP External Application Characteristics...
  • Page 153 DIRECT PART MARKING APPLICATIONS Color Contrast Considerations for DPM Applications Matrix 220 DPM models are available in Red and Blue Light versions to help resolve applications that have colored codes and/or backgrounds. The choice between the blue or red illuminator should be done in order to maximize the contrast between the code and its background;...
  • Page 154 Red-printed code on dark background Black-printed code on red background Blue-printed code on light background White-printed code on blue background Blue-printed code on dark background Black-printed code on blue background Legend: Suggested Lighting System Compatible Lighting System Lighting System Not Recommended MATRIX 220...
  • Page 155 DIRECT PART MARKING APPLICATIONS Illumination Examples for DPM Applications The following images have been captured by a Matrix 220 DPM model reader to demon- strate positioning and contrast considerations for DPM applications. Code Positioning with Respect to Illumination Since the various internal illuminators on the DPM models are located above or below the sensor, the light emitted from them can cause glare in the respective area of the image.
  • Page 156 Reading a Data Matrix code etched on a metal surface (fuse) Application Characteristics Polarized Illuminator Reading a Data Matrix code etched on a metal surface (fuse) No Read Application Characteristics Diffused Illuminators Reading a Data Matrix code etched on a metal surface (fuse) MATRIX 220...
  • Page 157 DIRECT PART MARKING APPLICATIONS Image Filter Sets the filter to be applied to the image before being processed. This parameter can be used to successfully decode direct part mark codes. Different filters can be applied to a single code or group of codes in one or more Image Settings.
  • Page 158 The Open filter eliminates white areas (defects) in the dark zones of the image. Before - No Read After - Readable The Contrast Stretching filter maximizes image contrast. Before - No Read After - Readable The Contrast Stretching filter maximizes image contrast. Before - No Read After - Readable MATRIX 220...
  • Page 159 DIRECT PART MARKING APPLICATIONS The Histogram Equalization filter makes the gray level distribution uniform. Before - No Read After - Readable The Smoothing filter deletes small (insignificant) details in the center of the image. Before - No Read After - Readable The Sharpening filter improves out of focus images.
  • Page 160 The White Enhancement filter produces a nonlinear increase in the white level for dark images. Before - No Read After - Readable The Contrast Enhancement improves contrast in images without over amplify noise in relatively homogeneous regions. Before - No Read After - Readable MATRIX 220...
  • Page 161 PASS-THROUGH CONFIGURATIONS PASS-THROUGH CONFIGURATIONS DL.CODE and Matrix 220 readers support pass-through multi device configurations. The pass-through configuration allows individually working devices (Alone), to collect data from other devices (also working Alone), and pass this data to a third device through a different communication channel.
  • Page 162 SOFTWARE CONFIGURATION Reader #3 MATRIX 220...
  • Page 163 Mechanical Dimensions" on page 42 and " ) and electrically (refer to " Mounting And Positioning Matrix 220" on page 47 ) with factory default settings (Layout Type = Alone, Inter- NET Interface" on page 66 nal Network Role = Slave).
  • Page 164 Slave). Click on Setup Internal Network Configuration from the Task area. You will be advised that the device role will be changed to Master. Click OK. The Net Autoset feature automatically starts to find Slave devices connected to the ID-NET network of the Master. MATRIX 220...
  • Page 165 INTERNAL NETWORK CONFIGURATIONS When finished, all the Slaves should have been correctly recognized. If not, verify all device connections and power and then repeat the operation by clicking on the Start Net Autoset button. Depending on the application, select one of the Default Internal Network Configura- tions: Multidata, Synchronized Phase Mode or Synchronized PackTrack.
  • Page 166 The jobs must not be cloned because the Master and Slaves have different input/output communication channels. The readers are also working independently from each other, often on separate stations with different code reading requirements, different operating modes, etc. MATRIX 220...
  • Page 167 INTERNAL NETWORK CONFIGURATIONS 2. Connect to each Slave reader via Ethernet (see note below), and set all the config- uration parameters of each Slave device. NOTE: If necessary, Slave device photometric (Image Settings) parameters must be configured separately through DL.CODE. This is preferably done through each device’s Ethernet TCP/IP channel.
  • Page 168 (but with all Slave specific configuration parameters), has been saved to the Slaves. No parameters have been cloned from the Master. There are no common param- eters managed by the Master for Multidata configurations. MATRIX 220...
  • Page 169 INTERNAL NETWORK CONFIGURATIONS The following screenshots show the pass-through configuration settings. ID-NET Master ID-NET Slave#1 ID-NET Slave#2 PRODUCT REFERENCE GUIDE...
  • Page 170 1. Complete the configuration of all the application parameters (including Image Set- tings) and save them to the Master with an application relative name and with the option to Clone Master configuration on Slaves. Figure 103 - Saving Synchronized Phase Mode Configuration to Master MATRIX 220...
  • Page 171 INTERNAL NETWORK CONFIGURATIONS 2. Connect to each Slave reader via Ethernet (see note below), and set the Slave spe- cific parameters. NOTE: If necessary, Slave device photometric (Image Settings) parameters must be configured separately through DL.CODE. This is preferably done through each device’s Ethernet TCP/IP channel.
  • Page 172 Slave can have its own Image Settings parameters saved in its own copy of the application job. Common parameters managed by the Master such as Operating Mode cannot be modified in the Slave jobs and are shown in dark gray. MATRIX 220...
  • Page 173 INTERNAL NETWORK CONFIGURATIONS Verify Master/Slave Synchronized Configuration From the Master configuration, run the application and monitor the output data from the DL.CODE Console or a configured channel terminal. If necessary, as a troubleshooting tip, you can temporarily apply the Reading Mask field in place of each Code Content field to verify if all devices are reading.
  • Page 174 To save changed slave parameters here, you must click on the Master and Save the configuration overwriting it, making sure to select Save on Slave Device but without Clone Master Configuration on Slaves, otherwise all the Slave configuration parameters will be overwritten by the Master configu- ration. MATRIX 220...
  • Page 175 BACKUP AND RESTORE THROUGH DL.CODE BACKUP AND RESTORE THROUGH DL.CODE DL.CODE allows Backup and Restore to be performed to/from the configuration PC via file or to an external storage device such as BM100. It can be performed for Single Reader and Internal Network (Master/Slave) configura- tions.
  • Page 176 Backup. If you are performing a backup to a file you will be asked whether to include the firm- ware or not. At the end of the backup, DL.CODE shows a message indicating successful completion. MATRIX 220...
  • Page 177 BACKUP AND RESTORE THROUGH DL.CODE Restore To perform a Restore: 1. From the DL.CODE Device menu, select either Single Reader Restore (from file on PC); or Restore from external storage device. NOTE: For ID-NET network Restore, select the Internal Network replace- ment selection.
  • Page 178 Defaults > Restore Default Startup Configuration. The Default Configuration will be set to run at startup and the reader will be reset. Any previously saved configurations on the device will remain in memory, but the Default configuration is set as the startup configuration. MATRIX 220...
  • Page 179 RESTORE DEFAULTS Restore Default Environment Restore Default Environment returns all Environment parameters to their factory default settings. The default IP address will be restored as well as all the parameters managed in the Device Environment Configuration window. The Factory Default static IP address for all Matrix N Family readers is: IP Address = 192.168.3.100...
  • Page 180 DIAGNOSTIC ALARMS By using the DL.CODE Monitor functions from the File menu (or Monitor icon), you can get information about diagnostic alarms. Any alarms will show up as warning lights on the alarm panel. Figure 105 - Diagnostic Alarms MATRIX 220...
  • Page 181 STATISTICS STATISTICS Statistics on the reading performance can be viewed by enabling the Statistics panel from the DL.CODE Monitor item selected from the File menu (or Monitor icon). Figure 106 - Reading Statistics The enabled Statistical Counters can be selected from the Device>Settings>Configura- tion Settings menu.
  • Page 182 BM150 display module (if present), will also not be enabled. • BM150 Display Layout (Master Only) Reading Mask Only: the Reading Mask screen is sent to the BM150 display. Reading Mask/Device State: the Reading Mask/Device State screen is sent to the BM150 display. MATRIX 220...
  • Page 183 BM150 DISPLAY MODULE CONFIGURATION AND MESSAGES Accessing the HMI Interface Through Keypad and Display Menu Through its keypad and display, the BM150 provides a remote extension of the reader's HMI Interface. The HMI default menu items can be accessed as well as the View menu for Master devices and the Extended menu for Backup and Restore functions.
  • Page 184 NOTE: When the reader is connected to DL.CODE, access to the BM150 HMI Interface is disabled. NOTE: The “Reset Reader to Factory Default Environment” function of the HMI Interface is only available on the local device (reader), and not on the BM150. MATRIX 220...
  • Page 185 BM150 DISPLAY MODULE CONFIGURATION AND MESSAGES Display Messages The following examples of Remote Display messages are given to help interpret the information reported. The content of these messages depends on the connected reader. Welcome Message M = scanner model K = software – STD=Standard, SS =Special V = software version R = Device Network Type –...
  • Page 186 Network State (Master only) M = Master diagnostic condition; S = Slave diagnostic condition: * = scanner OK - =scanner not detected at startup ? =scanner detected at startup but not responding to diagnostic polling ! = scanner diagnostic error MATRIX 220...
  • Page 187 BM150 DISPLAY MODULE CONFIGURATION AND MESSAGES Standard Reading Results A = reading result – Good Read, Partial Read, Multiple Read X = code content Y = number of codes read Reading Mask Only (Master Only) X = code content (or "No Read" or "Multiple Read") Y = Good Read, No Read, Multiple Read and Partial Read counters on the last 100 codes read (%) S = Reading Mask for Stand Alone or Master plus Slave readers 1 - 15...
  • Page 188 1. Select the Restore item from the Extended menu and press the Enter key. 2. When the procedure is complete a message appears on the display showing the results (Restore OK 1 File Restored or an error message). MATRIX 220...
  • Page 189 CHAPTER 8 MAINTENANCE CLEANING Clean the lens cover periodically for continued correct operation of the reader. See " Introduction" on page xiii Dust, dirt, etc. on the lens cover may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the lens cover and avoid any abrasive substances.
  • Page 190 • If you’re unable to fix the problem and you’re going to contact your local Datalogic office or Datalogic Partner or ARC, we suggest providing (if possible): Application Program version, Parameter Configuration file, Serial Number and Order Number of your reader.
  • Page 191 GENERAL GUIDELINES Troubleshooting Guide Problem Suggestion Check if you are referring to the 17-pin connector or to the CBX spring clamp connectors. Is the sensor connected to Input 1 or Input 2? Is power supplied to the photo sensor? One Shot or Phase For NPN configuration, is power supplied to one of the two I1 or Mode using the I2 signals (A or B)?
  • Page 192 How do I obtain my The reader Order Number can be obtained by comparing the reader Order Num- Device Model (in DL.CODE Device Menu > Settings > Settings > ber? About Device) with the product models page on the Datalogic website. MATRIX 220...
  • Page 193 APPENDIX A TECHNICAL FEATURES ELECTRICAL FEATURES Power 3xx-x1x models 3xx-x4x models Supply Voltage 10 to 30 Vdc 48 Vdc 3xx-01x: 0.40 - 0.14 A (4.2W) Max Consumption 0.10 A (4.8 W) 3xx-11x: 0.50 - 0.17 A (5.1W) Communication Interfaces Main: RS232, RS422 Full-duplex 2400 to 115200 bit/s Auxiliary: RS232 2400 to 115200 bit/s...
  • Page 194 - 0 to 50 °C (32 to 122 °F) for the following models: 937900034, 937900035, 937900036, 937900037, 937900038, 937900039, 937900040, 937900041, 937900042. - 0 to 45°C (32 to 113°F) for the following models: Matrix 220 3xx-11x. 3. If the device detects 10 or more accelerations greater than 10g within 10 minutes, the “Exces- sive Bumps Warning”...
  • Page 195 PHYSICAL FEATURES Dimensions H x W x L Std Matrix 220 connectors at 0° 78 x47 x 38 mm (3.1 x 1.9 x 1.5 in) Std Matrix 220 connectors at 90° 58 x 47 x 58 mm (2.3 x 1.9 x 2.3 in) ESD Matrix 220 connectors at 0°...
  • Page 196 APPENDIX B ALTERNATIVE CONNECTIONS The connector pinouts and notes given in this appendix are for custom cabling applica- tions. MATRIX 220...
  • Page 197 POWER, COM AND I/O CONNECTOR FOR STANDARD MODELS POWER, COM AND I/O CONNECTOR FOR STANDARD MODELS Figure 1 - M12 17-pin male Power, COM and I/O Connector POWER, COM AND I/O CONNECTOR PINOUT NAME DESCRIPTION Power supply input voltage + Power supply input voltage - Connector case provides electrical connection to Connector case...
  • Page 198 In order to meet EMC requirements: • connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm; • connect your cable shield to the locking ring nut of the connector. MATRIX 220...
  • Page 199 ON-BOARD ETHERNET CONNECTOR ON-BOARD ETHERNET CONNECTOR Standard Models A Standard M12 8-pin X-Coded female connector is provided for the on-board Ethernet connection. This interface is IEEE 802.3 10 BaseT and IEEE 802.3u 100 BaseTx compliant. Figure 3 - M12 X-Coded Female Ethernet Network Connector ON-BOARD ETHERNET NETWORK CONNECTOR PINOUT NAME DESCRIPTION...
  • Page 200 Power can be applied to any of the data pairs according to the IEEE 802.3af standard for Alternative A (Mid and Endspan) or Alternative B. ID-NET NETWORK TERMINATION The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network. MATRIX 220...
  • Page 201 INPUTS INPUTS There are two optocoupled polarity insensitive inputs available on the M12 17-pin con- nector of the reader: Input 1 (External Trigger) and Input 2, a generic input. See " Inputs" for more details. on page 72 The electrical features of both inputs are: | MIN.
  • Page 202 Figure 6 - NPN Output Connection CAUTION: For NPN output connections, the external interface voltage (Vext) must not exceed the Matrix 220 power supply source voltage (Vdc) otherwise correct output functioning cannot be guaranteed. Figure 7 - Push-Pull Output Connection...
  • Page 203 USER INTERFACE - SERIAL HOST USER INTERFACE - SERIAL HOST RS232 PC-SIDE CONNECTIONS 9-pin male connector 25-pin male connector Name Name How To Build A Simple Interface Test Cable: The following wiring diagram shows a simple test cable including power, external (push- button) trigger and PC RS232 COM port connections.
  • Page 204 Verify that the EBC Connection Module and all the parts supplied with the equipment are present and intact when opening the packaging. The list of parts includes: • EBC Connection Module • Installation Manual • Mounting screws and washers (2) • M12 protective caps (3) MATRIX 220...
  • Page 205 GENERAL VIEW GENERAL VIEW 1. EBC 1 connector and LED 4. Pigtail connector 2. PWR IN connector and LED 5. EXT ILL connector and LED 3. EBC 2 connector and LED 6. Mounting slots (6) MECHANICAL INSTALLATION The EBC Connection Module is intended to be installed on Bosch frames with common T-head bolts.
  • Page 206 These LEDs light up blue when power is properly applied to the EBC Connection Mod- ule. EBC 1 This LED blinks yellow when there is Link Activity on Port 1. EBC 2 This LED blinks yellow when there is Link Activity on Port 2. MATRIX 220...
  • Page 207 ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS Pigtail connector - M12 17 poles female NAME DESCRIPTION 24 V power supply input voltage + for Matrix readers 24 V power supply input voltage - for Matrix readers RS232_RX AUX Serial RX OUT2 Digital Output 2 RS422_TXN MAIN Serial TX- RS422_TXP...
  • Page 208 24 V power supply input voltage + for Ext. Illuminator 24 V power supply input voltage - for Ext. Illuminator STROBE Strobe signal for External Illuminator Ethernet connector - M12 5 poles female NAME DESCRIPTION Ethernet TX+ Ethernet RX+ Ethernet TX- Ethernet RX- MATRIX 220...
  • Page 209 SOFTWARE CONFIGURATION SOFTWARE CONFIGURATION Minimum software requirements • DL.CODE / Matrix reader: version 1.11.3 and later • SC5100: version 1.4.10 or version 1.6.x and later • DX8210 / DS8110: version 3.8.1 and later • DS5100 PNET: version 6.14.4 and later Adding new devices to the network 1.
  • Page 210 93A050066 ETH Cable M12-M12 (Straight-Straight) - 5mt 93A050067 Illuminator cables CBL-1480-01 M12/5P MALE/FEMALE 1M IDNET 93A050049 CBL-1480-02 M12/5P MALE/FEMALE 2M IDNET 93A050050 *For a complete list of the available accessory cables, see the product page on www.data- logic.com. MATRIX 220...
  • Page 211 TYPICAL LAYOUTS TYPICAL LAYOUTS Large Synchronized Network Layout The SC5100 controller can be connected to the host in several different layouts, depending on the controller model and host interfaces. External devices (e.g. presence sensor, encoders) are all connected to the SC5100 through a CBX510 connection box using one of the two I/O connectors.
  • Page 212 EBC CONNECTION MODULE™ COM to Host The host can be connected via COM (RS232 or RS422) to the controller through a CBX510. Fieldbus to Host The host can be connected to a SC5100 dedicated Fieldbus model. MATRIX 220...
  • Page 213 TYPICAL LAYOUTS EBC - Syncnet Mixed Layout The SC5100 controller allows compatible Slave devices to connect to a Syncnet Net- work. The EBC controller in this layout allows communication between Laser Scanners, AV readers and Matrix readers. PRODUCT REFERENCE GUIDE...
  • Page 214 PWR power supply units. The scanners are distributed equally between the PWR units. In this case, one of the controllers acts as a Working Master or active unit, while the other serves as a Protecting Master or backup unit. MATRIX 220...
  • Page 215 TYPICAL LAYOUTS Redundant System Layout with Host supporting Serial COM Communications A host that supports COM communications can be connected to the controller through a CBX510 (one for each controller). PRODUCT REFERENCE GUIDE...
  • Page 216 30 g; 11 ms; Shock resistance EN 60068-2-29 3 shocks on each axis Protection class EN 60529 IP65 and IP67 ** ** When all the M12 connectors and reading devices are correctly connected (or closed with proper protection caps). MATRIX 220...
  • Page 217 GLOSSARY (Association for Automatic Identification and Mobility): AIM Global is the international trade association representing automatic identification and mobility technology solu- tion providers. AIM DPM Quality Guideline Standard applicable to the symbol quality assessment of direct part marking (DPM) per- formed in using two-dimensional bar code symbols.
  • Page 218 The number of rows and columns of pixels in an image. The total number of pixels of an image sensor. Image Sensor Device converting a visual image to an electric signal. It is usually an array of CCD (Charge Coupled Devices) or CMOS (Complementary Metal Oxide Semiconductor) pixel sensors. MATRIX 220...
  • Page 219 (International Electrotechnical Commission): Global organization that publishes interna- tional standards for electrical, electronic, and other technologies. IP Address The terminal’s network address. Networks use IP addresses to determine where to send data that is being transmitted over a network. An IP address is a 32-bit number referred to as a series of 8-bit numbers in decimal dot notation (e.g., 130.24.34.03).
  • Page 220 © 2018-2024 Datalogic S.p.A. and /or its affiliates • All rights reserved • Without limiting the rights under copyright, no part of this documentation may be repro- duced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Data- logic S.p.A.

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