SEW-Eurodrive MOVIMOT flexible DSI Product Manual
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SEW-Eurodrive MOVIMOT flexible DSI Product Manual

SEW-Eurodrive MOVIMOT flexible DSI Product Manual

Decentralized inverter
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*31986706_0225*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Decentralized Inverter
®
MOVIMOT
flexible DSI
®
PLUS
MMF..-C/DSI (EtherCAT
/SBus
)
Edition 02/2025
31986706/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT flexible DSI

  • Page 1 *31986706_0225* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Decentralized Inverter ® MOVIMOT flexible DSI ® PLUS MMF..-C/DSI (EtherCAT /SBus Edition 02/2025 31986706/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  7 About this documentation .................... 7 Other applicable documentation .................. 7 Structure of the safety notes ................... 7 Decimal separator in numerical values ................ 9 Rights to claim under limited warranty ................ 9 Recycling, reprocessing, reuse.................. 9 Product names and trademarks.................. 9 Copyright notice ...................... 9 ®...
  • Page 4 Table of Contents 4.17 Connection cables ...................... 87 4.18 Mounting positions ...................... 91 4.19 Device dimension drawings .................. 93 4.20 Dimension drawings of connectors at the electronics cover ......... 99 4.21 Dimension drawings of connectors in the connection box .......... 103 4.22 Dimension drawing of M01 mounting panel.............. 109 4.23 Dimension drawing of M31 mounting panel.............. 111 4.24...
  • Page 5 Table of Contents Mechanical installation ......................  252 Installation notes ...................... 252 Required tools and resources .................. 252 Tolerances for torque ratings .................. 252 Installation requirements..................... 253 Installing the device .................... 253 Mounting the device.................... 256 Mounting the device with mounting panel M01............ 259 Mounting the device with mounting panel M31............ 261 Installing the device with mounting panel M32 ............ 262 8.10 Tightening torques ...................... 263...
  • Page 6 IT security guidelines for secure waste disposal............ 917 12.17 Waste disposal...................... 918 Inspection and maintenance ....................  919 13.1 Determining the operating hours................. 919 13.2 Inspection and maintenance intervals................. 920 13.3 Inspection and maintenance work ................ 921 Contacting SEW-EURODRIVE....................  930 Index ............................  931 ® Product Manual – MOVIMOT flexible DSI...

  • Page 7: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
  • Page 8 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.

  • Page 9: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.

  • Page 10: Safety Notes For Movimot Flexible

    ® Safety notes for MOVIMOT flexible Preliminary information ® Safety notes for MOVIMOT flexible Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation.

  • Page 11: Target Group

    If you need support with the configuration, contact SEW‑EURODRIVE Service. You can obtain information about the latest security-related problems via e-mail (cert@sew-eurodrive.com) or by visiting the Product Security Management website (http://go.sew/psm). You will find various contact options there for reporting security- related problems.

  • Page 12: Designated Use

    ® Safety notes for MOVIMOT flexible Designated use 2.4.2 IT security of the environment For drive and control components that are integrated in a network (e.g., fieldbus, WLAN or Ethernet network), settings can even be made from more remote locations. This brings with it the risk of a parameter change not visible externally resulting in un- expected, but not uncontrolled system behavior and this may impact negatively on op- erational safety and reliability, system availability or data security.
  • Page 13 ® Safety notes for MOVIMOT flexible Designated use ® 2.5.1 Designated use of the MOVISAFE CS..A safety option ® The MOVISAFE CS..A safety option is a parameterizable safety controller that can be used to realize safety shutdowns and safety functions. The product is intended for use: •...

  • Page 14: Functional Safety Technology

    ® Safety notes for MOVIMOT flexible Functional safety technology Functional safety technology The product includes the STO safety subfunction. As an option, additional safety sub- functions can be available for the product. The safety subfunctions are deactivated in the delivery state. The product may not perform any safety function without higher-level safety systems.

  • Page 15: Creating A Safe Working Environment

    ® Safety notes for MOVIMOT flexible Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.8.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 16 ® Safety notes for MOVIMOT flexible Creating a safe working environment 2.8.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by an electrically skilled person or an electron- ically instructed person under the supervision of an electrically skilled person. The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 17: Installation/Assembly

    ® Safety notes for MOVIMOT flexible Installation/assembly Dangerous voltage Voltage from charged capacitors can still be present in live product components or power connections after disconnecting from the supply voltage. Observe the following information: • Observe the following waiting periods before performing electrical work and after disconnecting the supply voltage: 5 minutes.

  • Page 18: Startup/Operation

    ® Safety notes for MOVIMOT flexible Startup/operation 2.12 Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in the associated product manual. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Never plug or unplug connectors while they are energized.

  • Page 19: Product Description

    Product description System overview of MOVI-C® for decentralized installation Product description System overview of MOVI-C® decentraliz installation ® System overview of MOVI-C for decentralized installation Consistent – connected – complete ® The basis of the new product portfolio is the MOVI-C decentralized drive electronics.
  • Page 20 Product description System overview of MOVI-C® for decentralized installation Drive unit without decentralized inverter ® MOVIGEAR classic MGF..-DSM-C 8 – 400 Nm continuous output torque motor 475 Nm maximum short-time torque motor ® ® Can be combined with all MOVI-C inverters (e.g. MOVIMOT flexible) Drive units with decentralized inverters ®...
  • Page 21 Product description System overview of MOVI-C® for decentralized installation 3.1.2 Technical data ® MOVI-C decentralized inverter ® MOVI-C decentralized inverter (electronics cover) Description Decentralized inverter for mounting to: ® • MOVIGEAR performance ® • MOVIMOT advanced ® • MOVIMOT performance ®...
  • Page 22 Product description System overview of MOVI-C® for decentralized installation ® MOVIGEAR classic ® MOVIGEAR classic (≙ IE5) Description Drive unit consisting of gear unit and synchronous motor (can be combined with electronics close to the motor or control cab- ® inet technology from the MOVI-C modular automation system).
  • Page 23 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DR2C..A motor ® MOVIMOT advanced with DR2C..A motor (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • 0.69 kW – 6.80 kW Power rating •...
  • Page 24 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DRN.. motor ® MOVIMOT advanced with DRN.. Motor (≙ IE3) Description Drive unit consisting of gear unit, asynchronous motor and de- centralized inverter • With star connection: 0.37 kW – 7.5 kW Power rating •...
  • Page 25 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT performance ® MOVIMOT performance (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • Size 1: 0.75 – 1.88 kW Power rating • Size 2: 3.14 kW – 4.19 kW Overload capacity Up to 300% Drive data Torque range...
  • Page 26 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT flexible ® MOVIMOT flexible (motors up to IE5) Description Decentralized inverter Output power of • Size 1 without cooling fins: 0.55 – 1.1 kW asynchronous • Size 1 with cooling fins: 1.5 kW – 2.2 kW motor •...

  • Page 27: Movimot® Flexible Inverters At A Glance

    SEW‑EURODRIVE" (→ 2 137) Motor assignment of MOVIMOT® flexible ® Motor assignment of MOVIMOT flexible You can find the motor/inverter assignment on the website sew-eurodrive.de under "Online support" > "Engineering & selection" > "Motor/inverter characteristic curves". ® Product Manual – MOVIMOT flexible DSI...

  • Page 28: Technical Data

    Technical data General information Technical data General information 4.1.1 Air admission and accessibility When installing the driven machine, make sure there is enough space in axial and ra- dial direction for a sufficient supply of cooling air and unobstructed heat dissipation. General technical data Interference immunity EN 61800‑3;...
  • Page 29 Technical data General technical data Startup phase During the startup phase of the device, signal states may differ from the ex- pected state. The "DRIVE" status LED shows the status of the startup phase, see chapter ""DRIVE" status LED" (→ 2 624). For devices that support cyclic data exchange, the end of the startup phase is indicated by the values being reported back to the higher-level controller via the PI data of the inverter.

  • Page 30: Environmental Conditions

    Technical data Environmental conditions Environmental conditions 4.3.1 Climatic conditions Extended storage Weatherproof IEC 60721-3-1 class 1K21, non-condensing, no condensation Deviating from the standard: Temperature -30 °C to +70 °C Transport Weatherproof IEC 60721-3-2 class 2K11, non-condensing, no condensation Deviating from the standard: Temperature -30 °C to +70 °C Operation Stationary use, weatherproof IEC 60721-3-3;...
  • Page 31 Technical data Environmental conditions 4.3.5 Mechanically active substances Extended storage Weatherproof IEC 60721-3-1 class 1S10, no conductive dust Transport Weatherproof IEC 60721-3-2 class 2S1, no conductive dust Operation Stationary use, weatherproof IEC 60721-3-3 class 3S5, no conductive dust 4.3.6 Mechanical conditions The specifications are characteristic values for the device test. The specifications are based on the test characteristic values according to IEC 60721-3-3 and correspond to class 3M7 according to EN 60721-3-3:1995.

  • Page 32: Technical Data Of Movimot Flexible

    Technical data Technical data of MOVIMOT® flexible Technical data of MOVIMOT® flexible ® Technical data of MOVIMOT flexible 4.4.1 Size 1 Input Electronics cover (inverter) ..0020..0025..0032..0040..0055.. Nominal output current 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A Nominal supply voltage 3 ×...
  • Page 33 Technical data Technical data of MOVIMOT® flexible Brake chopper Electronics cover (inverter) ..0020..0025..0032..0040..0055.. Nominal output current 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A Minimum 100 Ω BWmin braking resistance Brake chopper 550 W 750 W 900 W 900 W 900 W Continuous power Brake chopper 3.8 kVA 4.6 kVA 5.9 kVA...
  • Page 34 Technical data Technical data of MOVIMOT® flexible 4.4.2 Size 2 Input Electronics cover (inverter) ..0070..0095..0125..0160.. Nominal output current 7.0 A 9.5 A 12.5 A 16.0 A Nominal supply voltage 3 × AC 380 V – 500 V line (to EN 50160) Nominal line current 6.3 A 8.55 A 11.3 A 14.4 A line 21.0 A...
  • Page 35 Technical data Technical data of MOVIMOT® flexible Brake chopper Electronics cover (inverter) ..0070..0095..0125..0160.. Nominal output current 7.0 A 9.5 A 12.5 A 16.0 A Minimum 47 Ω 33 Ω BWmin braking resistance Brake chopper 4.9 kW 6.6 kW 8.7 kW 11.1 kW Continuous power Brake chopper 13.2 kVA 17.8 kVA 19.6 kVA 20.0 kVA...
  • Page 36 Technical data Technical data of MOVIMOT® flexible Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12) by which the thermal motor torque has to be reduced depending on the installation altitude H. 3800 m 1000 m 2000 m...

  • Page 37: Electronics Data

    Technical data Electronics data Electronics data 4.5.1 DC 24 V supply Input for the independent backup voltage supply of the electronics DC 24 V input 24V_IN = DC 24 V -10%/+20% according to EN 61131-2 0V24_IN Configuration INFORMATION When the external backup voltage supply is used, the external backup voltage supply takes over the entire 24 V supply of the device.
  • Page 38 Technical data Electronics data Consumer Current requirement Digital outputs DO Max. 50 mA per DO Max. 100 mA in total 3. Compare the total current demand of all consumers to the available current without external 24 V supply (i.e. 24 V through internal power supply unit): If the total current demand of all consumers is greater than the available current from the electronics cover power supply unit, you must supply the drive unit with 24 V exter- nally.
  • Page 39 Technical data Electronics data 4.5.3 Digital inputs Digital inputs Number of inputs 4 (+ 2) Input type PLC-compatible according to EN 61131‑2 (digital inputs type 3) DI01 – DI04: R ≈ 4.5 kΩ, sampling cycle ≤ 2 ms DIO01 – DIO02: R ≈ 4.0 kΩ, sampling cycle ≤ 2 ms DI03/DI04: HTL encoder connection for counter function, maximum 120 kHz DI03: Master frequency input, maximum 120 kHz...

  • Page 40: Interfaces

    Technical data Interfaces Interfaces ® Plus 4.6.1 EtherCAT /SBus Description ® EtherCAT is mainly used in automation technology for sending and receiving process data. The bus system was developed by Beckhoff Automation GmbH and is supported ® by the ETG (EtherCAT Technology Group) user group.
  • Page 41 Technical data Interfaces ® Technical data for the EtherCAT interface, CiA402 profile ® EtherCAT , CiA402 profile Vendor ID Product code ® Product name MOVI-C decentralized electronics CiA402 Connection technology M12 connector, mini IO connector Supported baud rate 100 MBd (full duplex) ®...

  • Page 42: Technical Data - Functional Safety

    Technical data Technical data – functional safety Technical data – functional safety 4.7.1 General electrical data The safety option is supplied with voltage by the basic device. Switch the devices with safety option to standby mode every 30 minutes at most. The supply voltage connected externally to the device must be DC 24 V (-10%/+20%).
  • Page 43 Technical data Technical data – functional safety 4.7.4 Safe digital inputs Safe digital inputs F-DI00 – F-DI03 Properties DC 24 V input pursuant to EN 61131-2, type 3 Signal level • Logic "0" = LOW input: ≤ 5 V or ≤ 1.5 mA • Logic "1" = HIGH input: ≥ 11 V and ≥ 2 mA Reference ground Input current ≤ 15 mA...
  • Page 44 Technical data Technical data – functional safety 4.7.5 Sensor supply Sensor supply F-SS0, F-SS1 Properties • DC 24 V output according to EN 61131‑2 • Short circuit and overload protection • no galvanic isolation Rated current 150 mA per sensor supply Inrush current (≤ 10 ms) 300 mA Short-circuit protection 1.2 A...
  • Page 45 Technical data Technical data – functional safety ® 4.7.7 Characteristic safety values MOVISAFE  CSB51A Characteristic values EN 62061/EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard SIL 3 PL e basis Probability of dangerous fail- 5 × 10  1/h ure per hour (PFH value) Mission time/service life 20 years, after which the component must be replaced with a new one. Proof test interval 20 years –...
  • Page 46 Technical data Technical data – functional safety ® 4.7.9 Characteristic safety values MOVISAFE CSS51A Characteristic values EN 62061/EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard SIL 3 PL e basis Probability of dangerous fail- 8 × 10  1/h ure per hour (PFH value) Mission time/service life 20 years, after which the component must be replaced with a new one. Proof test interval 20 years –...

  • Page 47: Tsm Memory Module

    Technical data TSM memory module TSM memory module The TSM memory module is the only memory of the decentralized inverter. Therefore, all data and settings are saved on this memory module. The data and settings that were loaded onto the device at the time of delivery (delivery state or optional cus- tomer-specific parameterization /P "Parameters ex works") are also saved on the memory module.

  • Page 48: Cbg.. Keypads And Accessories

    Technical data CBG.. keypads and accessories CBG.. keypads and accessories 4.9.1 CBG11A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 49 Technical data CBG.. keypads and accessories Technical data CBG11A keypad Part number 28233646 Ambient temperature 0 – 60 °C Degree of protection IP40 according to EN 60529 Power consumption 0.6 W Dimensions in mm (W × H × D) 45 × 100 × 20 Display dimensions in mm (W × H) 28.5 ×...
  • Page 50 Technical data CBG.. keypads and accessories 4.9.2 CBG21A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 51 Technical data CBG.. keypads and accessories Technical data CBG21A keypad Part number 28238133 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 52 Technical data CBG.. keypads and accessories 4.9.3 CBG22A local keypad Description The full-text display of the local keypad enables a convenient display of customer-spe- cific information texts of the higher-level controller. It also enables the operator to per- form diagnostics and manual operation. The local keypad has a mini USB interface with gateway function.
  • Page 53 Technical data CBG.. keypads and accessories Technical data CBG22A local keypad Part number 28277554 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 54 Technical data CBG.. keypads and accessories 4.9.4 Wall mounting CBM22A/K-20 Description The CBM22A/K-2.0 wall mounting is used to mount the CBG11A, CBG21A or CBG22A keypads. You can use the integrated key switch to activate the functions in connection with the CBG22A local keypad (e.g.

  • Page 55: Usm21A Interface Adapter

    Technical data USM21A interface adapter 4.10 USM21A interface adapter An order using part number 28231449 includes the following parts: • USM21A interface adapter • USB connection cable for the USM21A – PC connection • Serial interface cable with 2 RJ10 connectors The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.

  • Page 56: Brake Control

    Technical data Brake control 4.11 Brake control 4.11.1 Functional description ® With MOVIMOT flexible, brake control is only possible via the following options: Brake type (nominal voltage) Required option DC 24 V brakes /BES option The 24 V brake control is installed in the connection box.
  • Page 57 Technical data Brake control Technical data HV brake control /B Voltage supply From the DC link of the device WARNING Danger due to electric voltage in brakes that are activated by the HV brake ® control /B. As long as MOVIMOT flexible is supplied with line voltage, the DC link potential is applied to the brake connections 13, 14, and 15.
  • Page 58 Technical data Brake control HV brake control /B Control type functions Default Voltage control Brake control Supported SEW brakes Brakes from brake types SEW‑EURODRIVE and third- • BE.. party brakes in compatible • BZ.. voltage and current ranges • Energy-optimized operation •...
  • Page 59 Technical data Brake control HV brake control /B Control type functions Default Voltage control Brake condi- Condition recording • Air gap measurement Not available tion monitor- functions • Brake lining reserve • Brake coil temperature • Relative thermal brake coil utiliza- tion Air gap measure- 100% brake lining reserve:...
  • Page 60 Technical data Brake control 4.11.3 Brake rectifier /BES Description The optional brake rectifier /BES controls brakes with a nominal voltage of DC 24 V. Supply the brake rectifier externally with DC  24  V via an optional connector, see chapter "Technical data" (→ 2 57). INFORMATION To protect the brake linings of the motor, a fault message appears if there is no exter- nal 24 V backup voltage.

  • Page 61: Braking Resistors Bw

    Technical data Braking resistors BW.../BW...-T 4.12 Braking resistors BW.../BW...-T 4.12.1 Overview The drive unit is equipped with a brake chopper. The following table shows the pos- sible uses in regenerative mode: Dissipation of regenerative energy Brake chopper Small amount Integrated braking resistor of regenerative energy Low –...
  • Page 62 Technical data Braking resistors BW.../BW...-T Calculation example The known values are: • Average braking power: 144 W • Deceleration ramp: 2 s • 200 brake applications per hour Calculating the energy from the power of the deceleration ramp: × × 9007224551650827 For the deceleration ramp of 2 s, you can use deceleration ramp [3] (0.2 s) in the dia- gram.
  • Page 63 Technical data Braking resistors BW.../BW...-T 4.12.3 External braking resistor Description Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. Assignment The following table shows the assignment of the external braking resistors to the elec- tronics covers.
  • Page 64 Technical data Braking resistors BW.../BW...-T BW100-005/K-1.5, BW150-003/K-1.5, BW047-004/K-0.61 BW100-005/K1.5 BW150-003/K‑1.5 BW047-004/K‑0.61 Braking resistor Braking resistor part number 08282862 08282927 28179145 with open cable end Braking resistor part number 28176448 28176421 – with connector (for X2304) Peak braking power P Approval CE, cURus CE, cURus CE, cURus...
  • Page 65 Technical data Braking resistors BW.../BW...-T BW150-006-T, BW100-009-T BW150-006-T BW100-009-T Braking resistor Braking resistor part number 17969565 17969573 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P Approval CE, cURus CE, cURus Current-carry- 100% cdf kW ing capacity 50% cdf kW 25% cdf kW...
  • Page 66 Technical data Braking resistors BW.../BW...-T BW068-006-T BW068-012-T Braking resistor Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P 13.8 13.8 Approval CE, cURus CE, cURus Current-carry- 100% cdf kW ing capacity 50% cdf kW 25% cdf kW 12% cdf kW 6% cdf kW 13.0...
  • Page 67 Technical data Braking resistors BW.../BW...-T BW050-008-01, BW033-012-01 Braking resistor BW050-008-01 BW033-012-01 Braking resistor part number 17962242 17962196 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P 18.8 28.3 Approval cURus cURus Current-carry- 100% cdf kW 0.48 0.72 ing capacity...
  • Page 68 Technical data Braking resistors BW.../BW...-T Connection cable The following cable is available for connecting the external braking resistors: Device Connection cable Length Braking resistor ® MOVIMOT advanced Part number: 13230409 30 m BW150-006-T ® MOVIMOT performance Type: LEONI LEC 001637 BW100-009-T 3Gx2.5 mm ®...
  • Page 69 Technical data Braking resistors BW.../BW...-T The following figure shows the current-carrying capacity of the CM3C.. motor brake coils: 2500 2000 1500 BZ05 1000 [c/h] 1000 10000 41075769355 Maximum permitted energy per braking operation [c/h] Braking operations per hour 4Q operation with integrated brake and external braking resistor The regenerative energy converted in the braking resistor and in the brake coil is add- ed to the total energy.
  • Page 70 Technical data Braking resistors BW.../BW...-T Dimension drawing of BW150‑003/K-1.5 The following figure shows the dimensions of the external braking resistor BW150-003/K-1.5: 15.5 Ø8 1500 9007224553514251 Dimension drawing BW100‑005/K-1.5 (option /EBW) The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8...
  • Page 71 Technical data Braking resistors BW.../BW...-T Dimension drawing for the BS.. protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm Mounting dimensions mm Mass kg BS-005 17.5 4.12.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T:...
  • Page 72 Technical data Braking resistors BW.../BW...-T Dimension drawing of BW150‑006-T The following figure shows the dimensions of the external braking resistor BW150‑006-T: ø7x11 <285 25298808587 Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435 25298815755...
  • Page 73 Technical data Braking resistors BW.../BW...-T 4.12.6 Technical data of BW068-006-T and BW068-012-T Power diagrams The following figure shows the power diagrams of the BW068-006-T and BW068-012- T braking resistors according to UL approval: 7 8 9 10 70 80 BW068-012-T BW068-006-T 7 8 9 10 70 80...
  • Page 74 Technical data Braking resistors BW.../BW...-T Dimension drawing of BW068-012-T The following figure shows the dimensions of the external braking resistor BW068-012-T: ø7x11 <635 25298820747 4.12.7 Technical data of BW050-008-01 and BW033-012-01 Continuous braking power The following table shows the continuous braking power of the BW050-008-01 and BW033-012-01 braking resistors: Braking resistor BW050-008-01...
  • Page 75 Technical data Braking resistors BW.../BW...-T Dimension drawing of BW050-008-01, BW033-012-01 The following figure shows the dimensions of the BW050-008-01 external braking re- sistor: Ø 9 (2×) 9007201317080331 ® Product Manual – MOVIMOT flexible DSI...

  • Page 76: Mounting Kit For Braking Resistor Bw

    Technical data Mounting kit for braking resistor BW...-.../..C 4.13 Mounting kit for braking resistor BW...-.../..C INFORMATION • The BW...-.../..C braking resistor must always be mounted and installed by the customer. • Observe the installation instructions "Braking resistor BW...-.../..C". The following figure shows the mounting kit for braking resistor BW...-.../..C without connector: 9007224553569547 ®...
  • Page 77 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.1 Technical data Mounting kit BW100-001/ BW100-001/ BW100-002/ BW100-002/ K-0.14/M2C/IV K-0.14/M4C/IV K-0.14/M2C/IV K-0.14/M4C/IV Braking resistance Part number braking resistor 28306031 28306066 28306058 28306074 with connector for X2304 Braking resistor BW100-001/ BW100-001/ BW100-002/ BW100-002/ without connector K-0.15/M2C...
  • Page 78 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.2 Current-carrying capacity 25893524363 BW100-001/.../... Current-carrying capacity at % cdf in W [5]/[6] 100% cdf = Cyclic duration factor of braking resistor based on cycle duration TD ≤ 120 s BW100-002/.../... Current-carrying capacity at % cdf in W [5]/[6] 100% 1000...
  • Page 79 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.3 Dimension drawing The following figure shows the dimension drawing of the mounting kit braking resistor without connector: 9007224554230283 BW100-001/K-../M2C 126.0 89.0 148.2 61.8 111.0 106.0 54.7 BW100-002/K-../M2C BW100-001/K-../M4C 158.0 94.0 149.0 61.8 144.0 142.0...

  • Page 80: Line Choke

    Technical data Line choke 4.14 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage • To limit the charging current, for example, when several inverters are connected together in parallel on the input end (nominal current of line choke = total of nom- inal input currents) 4.14.1...
  • Page 81 Technical data Line choke 4.14.3 Dimension drawing The following figure shows dimensioned drawing of the line choke. 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 ® Product Manual – MOVIMOT flexible DSI...

  • Page 82: Maintenance Switch

    Technical data Maintenance switch 4.15 Maintenance switch 4.15.1 Description of the D11 switch disconnector The D11 load disconnector disconnects the line voltage supply between terminals X1 and the electronics cover. The feedback contact of the switch disconnector affects the digital input DI08. For further information, see chapter "Operation"...
  • Page 83 Technical data Maintenance switch 4.15.5 Description of the R01 switch disconnector The R01 load disconnector separates the motor phases (U, V, W) of the motor between the inverter output of the electronics cover and terminals X2_A. Only switch the load disconnector when the output stage is inhibited. The feedback contact of the switch disconnector affects the digital input DI08.

  • Page 84: Screw Fittings

    Technical data Screw fittings 4.16 Screw fittings 4.16.1 Cable glands / screw plugs / pressure compensation The following table shows the screw fittings and the screw plug that are optionally available from SEW‑EURODRIVE: Screw fitting type Image Con- Size Tightening Outer Tight- Part num-...
  • Page 85 Technical data Screw fittings 4.16.2 Cable glands of the Ethernet cable (mini I/O) The following table shows the screw fittings for Ethernet cables optionally available from SEW‑EURODRIVE: Screw fitting type Image Con- Size Tighten- Inner Outer Part tents diameter diameter number torque cable...
  • Page 86 Technical data Screw fittings 4.16.3 Screw fittings: Connectors The following table shows the screw plugs for connectors optionally available from SEW‑EURODRIVE: Screw fitting type Image Contents Size Tightening Part torque number M23 plug 1 pieces M23 × 1.5 Tighten 19094558 for connector with male to the stop thread (stainless steel)

  • Page 87: Connection Cables

    Technical data Connection cables 4.17 Connection cables 4.17.1 Specification PA, PAC, PSC hybrid cables (AC 400 V, Ethernet and backup voltage or STO signal) Mechanical design The following table describes the mechanical design of the cable: ® ® ® ® HELUKABEL HELUKABEL HELUKABEL HELUKABEL Li9Y11-HF...
  • Page 88 Technical data Connection cables ® ® ® ® HELUKABEL HELUKABEL HELUKABEL HELUKABEL Li9Y11-HF Li9Y11-HF Li9YYö Li9YYö 28174798 28174801 28174828 28174755 Filler – Outer cable jacket Wall thickness 1.5 mm Wall thickness 1.5 mm Color Orange, similar to RAL2003 Label SEW- SEW- SEW- SEW- EURODRIVE EURODRIVE...
  • Page 89 Technical data Connection cables Technical data The following table shows the technical data of the signal cable: ® ® ® ® Characteristics HELUKABEL HELUKABEL HELUKABEL HELUKABEL Li9Y11-HF Li9Y11-HF Li9YYö Li9YYö 28174798 28174801 28174828 28174755 UL properties UL758 (AWM) UL758 (AWM) UL758 (AWM) UL758 (AWM) Sheath:...
  • Page 90 Technical data Connection cables ® ® ® ® Characteristics HELUKABEL HELUKABEL HELUKABEL HELUKABEL Li9Y11-HF Li9Y11-HF Li9YYö Li9YYö 28174798 28174801 28174828 28174755 Coupling resistance 0.01 – 4 MHz: ≤ 20 mΩ/m Cores [2] 10 MHz: ≤ 50 mΩ/m 30 MHz: ≤ 150 mΩ/m Operating temperature -40 °C to +90 °C (fixed installation) -30 °C to +90 °C (fixed installation) -20 °C to +60 °C (cable carrier) Cable mass...

  • Page 91: Mounting Positions

    Technical data Mounting positions 4.18 Mounting positions 4.18.1 Mounting positions of the MMF1. design You can use the device in all mounting positions. 9007229576688779 ® Product Manual – MOVIMOT flexible DSI...
  • Page 92 Technical data Mounting positions 4.18.2 Mounting positions of the MMF3. design You can use the device in all mounting positions. 9007229576691211 ® Product Manual – MOVIMOT flexible DSI...

  • Page 93: Device Dimension Drawings

    Technical data Device dimension drawings 4.19 Device dimension drawings 4.19.1 Dimension drawing of the MMF1. design The following figure shows the dimensions of the device. 9007225034621323 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...
  • Page 94 Technical data Device dimension drawings 4.19.2 Dimension drawing of the MMF1. design with cooling fins The following figure shows the dimensions of the device. 9007225125206283 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...
  • Page 95 Technical data Device dimension drawings 4.19.3 Dimension drawing of the MMF31 design The following figure shows the dimensions of the device. Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 9007225107103499 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...
  • Page 96 Technical data Device dimension drawings 4.19.4 Dimension drawing of the MMF31 design with cooling fins The following figure shows the dimensions of the device. Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 9007225125202699 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...
  • Page 97 Technical data Device dimension drawings 4.19.5 Dimension drawing of the MMF32 design The following figure shows the dimensions of the device. Ø16 Ø16 Ø7.5 Ø7.5 Ø7.5 Ø7.5 9007233607053195 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...
  • Page 98 Technical data Device dimension drawings 4.19.6 Dimension drawing of the MMF32 design with fan The following figure shows the dimensions of the device. Ø16 Ø16 Ø7.5 Ø7.5 Ø7.5 Ø7.5 9007233491965451 All dimensions in mm. ® Product Manual – MOVIMOT flexible DSI...

  • Page 99: Dimension Drawings Of Connectors At The Electronics Cover

    Technical data Dimension drawings of connectors at the electronics cover 4.20 Dimension drawings of connectors at the electronics cover 4.20.1 Dimension drawing of the connectors on electronics cover size 1 The following figure shows the additional dimensions of the connectors. 20.4 20.4 20.4 20.4 9007229885673995 M12 connector design, female...
  • Page 100 Technical data Dimension drawings of connectors at the electronics cover 4.20.2 Dimension drawing of connectors on electronics cover with safe digital inputs size 1 The following figure shows the additional dimensions of the connectors. [1] [1] [1] [1] 20.4 20.4 20.4 20.4 43047278859 M12 connector design, female All dimensions in mm.
  • Page 101 Technical data Dimension drawings of connectors at the electronics cover 4.20.3 Dimension drawing of the connectors on electronics cover size 2 The following figure shows the additional dimensions of the connectors. 20.4 20.4 20.4 20.4 9007233591849227 M12 connector design, female All dimensions in mm.
  • Page 102 Technical data Dimension drawings of connectors at the electronics cover 4.20.4 Dimension drawing of connectors on electronics cover with safe digital inputs size 2 The following figure shows the additional dimensions of the connectors. [1][1] [1][1] 20.4 20.4 20.4 20.4 43047295499 M12 connector design, female All dimensions in mm.

  • Page 103: Dimension Drawings Of Connectors In The Connection Box

    Technical data Dimension drawings of connectors in the connection box 4.21 Dimension drawings of connectors in the connection box 4.21.1 Dimension drawing of the MMF1. design Plug connectors The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration.
  • Page 104 Technical data Dimension drawings of connectors in the connection box 4.21.2 Dimension drawing of the MMF1. design connector including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.
  • Page 105 Technical data Dimension drawings of connectors in the connection box 4.21.3 Dimension drawing of MMF31 design connector The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration. For more information, refer to chapter "Electrical installation" > "Connector" > "Con- nector positions ...".
  • Page 106 Technical data Dimension drawings of connectors in the connection box 4.21.4 Dimension drawing of MMF31 design connectors including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.
  • Page 107 Technical data Dimension drawings of connectors in the connection box 4.21.5 Dimension drawing of MMF32 connector design The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration. For more information, refer to chapter "Electrical installation" > "Connector" > "Con- nector positions ...".
  • Page 108 Technical data Dimension drawings of connectors in the connection box 4.21.6 Dimension drawing of MMF32 design connectors including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.

  • Page 109: Dimension Drawing Of M01 Mounting Panel

    Technical data Dimension drawing of M01 mounting panel 4.22 Dimension drawing of M01 mounting panel 4.22.1 Dimension drawing of the M01 mounting panel on MMF1. design The following figure shows the dimensions of the M01 mounting panel on the MMF1 design.
  • Page 110 Technical data Dimension drawing of M01 mounting panel 4.22.2 Dimension drawing of the M01 mounting panel on MMF31 design The following figure shows the dimensions of the M01 mounting panel on the MMF31 design. 31257838603 All dimensions in mm. ® Product Manual –...

  • Page 111: Dimension Drawing Of M31 Mounting Panel

    Technical data Dimension drawing of M31 mounting panel 4.23 Dimension drawing of M31 mounting panel 4.23.1 Dimension drawing of the M31 mounting panel The following figure shows the dimensions of the M31 mounting panel. 4xM5 9007234050307211 All dimensions in mm. ®...
  • Page 112 Technical data Dimension drawing of M31 mounting panel 4.23.2 Dimension drawing of the M31 mounting plate on MMF31../M31/EBW design The following figure shows the dimensions of the M31 mounting panel on the MMF31../M31/EBW design. 80 004 01 23 MM31..-0020 MM31..-0025 MM31..-0032 MM31..-0040 MM31..-0055...

  • Page 113: Dimension Drawings Of The M32 Mounting Panel

    Technical data Dimension drawings of the M32 mounting panel 4.24 Dimension drawings of the M32 mounting panel 4.24.1 Dimension drawing of the M32 mounting panel The following figure shows the dimensions of the M32 mounting panel. 4xM6 45246553355 All dimensions in mm. ®...
  • Page 114 Technical data Dimension drawings of the M32 mounting panel 4.24.2 Dimension drawing of the M32 mounting plate on MMF32../M32/EBW design The following figure shows the dimensions of the M32 mounting panel on the MMF32../M32/EBW design. 80 003 01 23 MM32..-0070 MM32..-0095 MM32..-0125 MM32..-0160...

  • Page 115: Configuration Of The Drive Unit

    Configuration of the drive unit Preliminary information Configuration of the drive unit Preliminary information INFORMATION Data may differ due to continuous product development. SEW-Workbench The SEW‑Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations.
  • Page 116 Configuration of the drive unit Schematic workflow for project planning ↓ Calculate the relevant application data • Travel diagram • Rotational speeds • Static, dynamic torques • Regenerative power ↓ Gear unit selection • Defining gear unit type, gear unit size, gear unit ratio, and gear unit design. •...

  • Page 117: Control Mode

    Configuration of the drive unit Control mode Control mode The characteristics of the motor connected to the inverter are influenced by the control modes used. 5.4.1 V/f control is intended for easy controlled operation of asynchronous motors without encoder feedback. The procedure operates an asynchronous machine on a parame- terizable voltage/frequency characteristic.
  • Page 118 Configuration of the drive unit Control mode PLUS 5.4.2 PLUS is a high-performance control mode that is able to operate asynchronous mo- tors with very high torque dynamics with or without rotary encoder and synchronous reluctance motors The control mode can be operated as speed or torque control. This control mode calculates all important state variables for controlling the motor by using a motor model.
  • Page 119 Configuration of the drive unit Control mode 5.4.3 The CFC control mode is a current-controlled control mode. The CFC control mode al- lows the operation of asynchronous and synchronous motors with maximum torque dynamics. For this purpose, the current components for the magnetic flux and for the torque generation are controlled separately.
  • Page 120 Configuration of the drive unit Control mode 5.4.5 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Field-oriented, Voltage voltage-controlled, controlled Field-oriented, cur- Field-oriented, cur- Principle stator flux control- according to char- rent controller rent controller ler, torque control- acteristic curve Motor...
  • Page 121 Configuration of the drive unit Control mode Characteristic values for setpoint resolution PLUS ® ELSM Torque – 32 bit (0.001% M NMot Rotational speed 32 bit (0.0001 min Position – 16 bit – (increment/revolution) Position – 32 bit – (increment absolute) Characteristic values for accuracy of torque and speed PLUS PLUS without encoder...
  • Page 122 Configuration of the drive unit Control mode FCBs that can be activated for selected control mode PLUS ® Designation ELSM Output stage inhibit Default stop Manual mode Speed control Interpolated speed control Torque control – Interpolated torque control – Stop at application limits Emergency stop Motor parameter measurement Stop at user limits...

  • Page 123: Fcb Concept

    Configuration of the drive unit FCB concept FCB concept The FCB concept describes the modular firmware design of inverters from the ® MOVI-C modular automation system with which it is ensured that a wide range of drive functions can be selected or deselected quickly and easily using control words. All primary functions are selected as FCBs.
  • Page 124 Configuration of the drive unit FCB concept 5.5.1 Description of the FCBs FCB 01 Output stage inhibit Activating FCB  01 stops the connected motor via the motor brake. If no brake is in- stalled, the motor coasts to a stop. FCB 02 Default stop FCB ...
  • Page 125 Configuration of the drive unit FCB concept FCB 07 Torque control The inverter can be operated as a torque-controlled axis. The user can specify profile values for deceleration and jerk as the basic conditions for torque control. The actual torque setpoint for the drive controller is generated in the controller cycle with the specified limit values by a profile generator integrated in the inverter.
  • Page 126 Configuration of the drive unit FCB concept Modulo in negative direction with absolute position specification The position setpoint in user units is interpreted as the absolute position. It must be within the modulo range of the active drive: • Lower limit = "Modulo min." •...
  • Page 127 Configuration of the drive unit FCB concept FCB 12 Reference travel To perform positioning operations, a drive has to be referenced to a defined start or reference position within the permitted travel distance. From this reference position, positions such as the machine zero can be specified and approached. With each re- start of the inverter, referencing the position encoders is always necessary if position encoders do not have an absolute position detection.
  • Page 128 Configuration of the drive unit FCB concept FCB 20 Jog mode FCB 20 is used for the setup mode when a higher-level controller is used. FCB 20 can only be activated in operating modes with encoder feedback. FCB 20 allows the user to move an axis in a positive and negative direction. Control is performed via control signals that are specified by means of control words, via digital inputs of a higher-level controller or via input terminals.
  • Page 129 Configuration of the drive unit FCB concept FCB 25 Motor parameter measurement FCB 25 is used for determining the necessary parameters from the electric equivalent wiring diagram during startup. The nameplate data of the connected motor is required for motor parameter measure- ment.
  • Page 130 Configuration of the drive unit FCB concept Profile value connection The following table shows which profile values are used by which FCBs. Parameter Maximum – – – – – – – – positive speed Maximum – – – – – –...

  • Page 131: Drive Selection

    Configuration of the drive unit Drive selection Drive selection For drive selection, in addition to the travel diagram that describes the exact travel cycle, a large number of additional specifications must be made about the operating and ambient conditions. The basis for motor selection are the limit characteristic curves of the motors in in- verter operation.
  • Page 132 Configuration of the drive unit Drive selection Thermal motor protection Thermal motor protection avoids overheating and, therefore, prevents irreparable damage to the motor. For this purpose, temperature sensors detect the winding tem- perature. As standard, the inverters can evaluate the following temperature sensors. Motor protection Number of sensors SEW‑EURODRIVE designation...
  • Page 133 Configuration of the drive unit Drive selection • In the event of overloads in the low speed range, it cannot be ruled out that in- creased winding temperatures may occur which may damage the winding or lead to premature aging of the motor. •...
  • Page 134 Configuration of the drive unit Drive selection 5.6.2 Group drive and multi-motor drive ® MOVIMOT flexible enables group or multi-motor drives with a maximum of 3  asyn- chronous motors. Group drive of asynchronous motors A group drive is a group of asynchronous motors of any power rating. The motors do not have a rigid mechanical connection or only have a connection that is subject to slip and are connected to an electrically parallel inverter.
  • Page 135 Configuration of the drive unit Drive selection Temperature evaluation for group and multi-motor drives Observe the following additional notes for group and multi-motor drives: • Preferably use bimetallic temperature switches TH. • The series connection of the TH contacts (normally closed) is not subject to any restriction if joint monitoring is provided.
  • Page 136 Configuration of the drive unit Drive selection 5.6.4 Connecting explosion-protected AC motors Observe the following information: • Install the inverter outside the potentially explosive atmosphere. • Observe industry and country-specific regulations. • Observe the regulations and information of the motor manufacturer with regard to operation on a frequency inverter, e.g.
  • Page 137 Configuration of the drive unit Drive selection 5.6.5 General requirements for encoders Applicable motor encoders from SEW‑EURODRIVE The following overview shows the motor encoders that can be used. For the corre- sponding encoder cables, refer to the description of the respective connector. Encoder designation Interface/signal type Interface on the inverter...

  • Page 138: Recommendations For Motor And Inverter Selection

    The values for M and n in the VFC , CFC, ELSM control modes can be found on the website sew-eurodrive.de. PLUS Typical dynamic limit characteristic of an asynchronous motor in the VFC /CFC control mode 9007238743734155 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available.
  • Page 139 Configuration of the drive unit Recommendations for motor and inverter selection Typical dynamic limit characteristic of a synchronous motor in CFC control mode 9007238743738251 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available. ®...
  • Page 140 Configuration of the drive unit Recommendations for motor and inverter selection 5.7.3 Motor selection for asynchronous motors In this case, the mechanical resistance of the motor against the overload, which might exceed the permitted threshold values, must always be checked. and n depend on the motor/inverter combination, as well as on the used control mode.
  • Page 141 Configuration of the drive unit Recommendations for motor and inverter selection Standard asynchronous motors in control mode CFC PLUS In comparison to the VFC control mode, higher dynamic properties can be achieved using CFC. The full motor magnetization is maintained in each operating state, so that the highest dynamic requirements are met.
  • Page 142 Configuration of the drive unit Recommendations for motor and inverter selection Asynchronous servomotors in control mode CFC DRL../DR2L.. series asynchronous servomotors have such a high-quality mechanical design to allow dynamic overload values to be achieved that exceed the values of the standard asynchronous motor in line or inverter operation.
  • Page 143 Configuration of the drive unit Recommendations for motor and inverter selection ® Synchronous motors in ELSM control mode ® For operation of synchronous motors in the ELSM control mode, there are 2 modes, i.e. open-loop and closed-loop operation. Open-loop operation is active when starting from an idle state and below a transition speed.

  • Page 144: Motor/Inverter Characteristic Curves

    Configuration of the drive unit Motor/inverter characteristic curves Motor/inverter characteristic curves The motor/inverter characteristic curves apply to the edition of these operating instruc- tions. You can find further motor/inverter characteristic curves on the website sew- eurodrive.de under "Online support" > "Engineering & selection" > "Motor/inverter characteristic curves".
  • Page 145 Configuration of the drive unit Selecting an inverter 5.9.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a base load and an overload period. In the base load period, the output current must not exceed the specified value.
  • Page 146 Configuration of the drive unit Selecting an inverter 5.9.2 Power reduction factors Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the effective value.
  • Page 147 Configuration of the drive unit Selecting an inverter Electronics cover size 2, ≤ 9.5 A f /Hz 48639185803 [1] Continuous output current I at the smallest possible PWM frequency cont [2] Temporally limited overload current 1) Configure the overload current in the SEW Workbench. Electronics cover size 2, = 12.5 A...

  • Page 148: Selecting The Braking Resistor

    Configuration of the drive unit Selecting the braking resistor Derating due to the installation altitude Frequency inverters by SEW‑EURODRIVE are designed for overvoltage category III and for altitudes up to 2000 m according to EN 61800‑5-1. The air pressure and the air density decrease depending on the installation altitude. This leads to a reduced cooling capacity and to a reduced electrical isolation effect of the air.
  • Page 149 Configuration of the drive unit Selecting the braking resistor Continuous braking power The minimum required continuous braking power (braking power at 100% cdf) of the braking resistor for load cycles can be calculated using the relative cyclic duration factor cdf and the overload factor k. If the cyclic duration factor cdf is unknown, it can be calculated from the cycle duration and the braking time t using the following formula.
  • Page 150 Configuration of the drive unit Selecting the braking resistor Overload factor OF Flatpack resistors 10 % 100 % 18014419041960715 Cyclic duration factor in % Overload factor k Wire resistors, frame resistors 10 % 25 % 40 % 60 % 100 % 9007242996955915 Cyclic duration factor in %...
  • Page 151 Configuration of the drive unit Selecting the braking resistor Grid resistors 10 % 100 % 18014401500012171 Cyclic duration factor in % Overload factor k 1.12 Peak braking power The maximum peak braking power that can be achieved is specified by the resistance value and the DC link voltage.
  • Page 152 Configuration of the drive unit Selecting the braking resistor Current-carrying capacity of the brake chopper The resistance value of the braking resistor R must not be lower than the minimum permitted braking resistance R , see chapter "Technical data"  (→  2 28). This en- BRmin sures that the brake chopper is not damaged.

  • Page 153: Supply System Cables And Motor Cables

    Configuration of the drive unit Supply system cables and motor cables 5.10.5 Supply cable for braking resistor Use only shielded or twisted cables. The cable cross section depends on the tripping current I The nominal voltage of the cable must be at least V /V = 450 V/750 V.

  • Page 154: Emc-Compliant Installation According To En 61800-3

    Configuration of the drive unit EMC-compliant installation according to EN 61800-3 5.12 EMC-compliant installation according to EN 61800-3 The inverters are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Adjustable-speed electrical drives". Provided the EMC-compliant installation is observed, the appropriate requirements for a CE marking are met on the basis of the EMC Directive 2014/30/EU.

  • Page 155: Supply Voltage Selection

    Configuration of the drive unit 24 V supply voltage selection 5.14 24 V supply voltage selection 5.14.1 Description The device has an internal 24 V voltage supply that can also be supported externally. If the device is supported by an external supply, the entire 24 V supply is provided by the external power supply unit.

  • Page 156: Energy-Saving Functions

    Configuration of the drive unit Energy-saving functions 5.15 Energy-saving functions 5.15.1 Flux optimization Flux optimization is a function that allows operation of an asynchronous motor in PLUS control mode with minimal losses. Depending on the torque setpoint, the magnetic flux is managed in such a way that the motor is operated with minimum cur- rent.

  • Page 157: Ul-Compliant Installation

    Configuration of the drive unit UL-compliant installation 5.16 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English and in some cases in French, regardless of the language of this documentation. Observe the following notes for UL-compliant installation: The devices are for use only in industrial machinery NFPA 79 applications.
  • Page 158 Configuration of the drive unit UL-compliant installation 5.16.3 Branch Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. WARNING - The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted.

  • Page 159: Project Planning For Functional Safety

    Project planning for functional safety Definitions Project planning for functional safety Definitions • The designation "F-DI" stands for a safe digital input. • The designation "CS..A" is used as a generic term for all derivatives of the ® MOVISAFE CS..A product series. If a particular derivative is referred to in the documentation, then the complete designation is used.

  • Page 160: Integrated Safety Technology

    CS..A safety options) has been developed and tested according to the following safety requirements: • SIL 3 according to EN 61800-5-2, EN 61508 • PL e according to EN ISO 13849‑1 This was certified by TÜV Rheinland. A copy of the TÜV certificate can be requested from SEW-EURODRIVE. ® Product Manual – MOVIMOT flexible DSI...
  • Page 161 Project planning for functional safety Integrated safety technology 6.3.3 Safe state The safety concept is based on a safe state existing for all safe process values. For safety-related operation of the device, the switched-off torque is defined as a safe state.
  • Page 162 Project planning for functional safety Integrated safety technology 6.3.5 Schematic representation of the STO safety concept 23543720971 STO function Drive controller Internal safety option (optional) Diagnostics and inhibiting unit External safety device (optional) Motor ® Product Manual – MOVIMOT flexible DSI...
  • Page 163 Project planning for functional safety Integrated safety technology ® 6.3.6 MOVISAFE  CS..A safety concept Information concerning the stop categories in accordance with EN 60204-1 • The STO safety sub-function corresponds to stop category 0. • The SS1-t and SS1-r safety sub-functions correspond to stop category 1. •...
  • Page 164 Project planning for functional safety Integrated safety technology Report and safety check When downloading the parameters to the CS..A, safety option both the application data set and the checksum of the application data of the safety key set are created. The safety option goes into operation if all tests are fault-free.
  • Page 165 Project planning for functional safety Integrated safety technology 6.3.7 Safety sub-functions according to EN 61800-5-2 Introduction The following descriptions of the safety sub-functions are based on the description ac- cording to EN 61800-5-2. For more information on how to implement and parameter- ize the safety sub-function in the safety option, refer to chapter "Parameterization of the safety sub-functions".
  • Page 166 Project planning for functional safety Integrated safety technology SS1-t – Safe Stop 1 with time control When the SS1-t safety sub-function is active, the motor is brought to a standstill elec- trically. The STO safety sub-function will be triggered after a specified, safety-related time.
  • Page 167 Project planning for functional safety Integrated safety technology SS1-r – Safe Stop 1 with monitoring of the deceleration ramp When the SS1-r safety sub-function is active, the motor is brought to a standstill elec- trically. The deceleration is monitored. The STO safety sub-function is triggered when the monitored deceleration is exceeded or when standstill is reached.
  • Page 168 Project planning for functional safety Integrated safety technology SS2-t – Safe Stop 2 with time control When the SS2‑t safety sub-function is active, the motor is brought to a standstill elec- trically. In the idle state, the motor is held in position. The position must be safely mon- itored after a specified, safety-related time has elapsed (SOS function according to EN 61800‑5‑2).
  • Page 169 Project planning for functional safety Integrated safety technology SS2-r – Safe Stop 2 with monitoring of the deceleration ramp When the SS2-r safety sub-function is active, the motor is brought to a standstill elec- trically. The deceleration is monitored. The position must be safely monitored after standstill (SOS function according to EN 61800‑5‑2).
  • Page 170 Project planning for functional safety Integrated safety technology SOS – Safe Operating Stop The SOS safety sub-function prevents the motor from deviating from the stop position by more than a specified absolute value. The drive delivers the power to keep the mo- tor in position.
  • Page 171 Project planning for functional safety Integrated safety technology SSM – Safe Speed Monitoring The SSM safety sub-function monitors whether the drive exceeds a set speed. A viola- tion of the permitted speed is signaled. 18014400480443915 = SSM safety sub-function monitored = SSM safety sub-function is triggered = Speed = Time...
  • Page 172 Project planning for functional safety Integrated safety technology SSR – Safe Speed Range The SSR safety sub-function prevents the speed of the drive from leaving a specified range. If the permitted speed is exceeded or undershot, the SSR safety sub-function will be triggered and a fault response will be initiated at the same time (usually SS1).
  • Page 173 Project planning for functional safety Integrated safety technology SLI – Safely Limited Increment The SLI safety sub-function prevents a movement from exceeding a specified incre- ment. If the limit value of the increment is violated, the SLI safety sub-function will be triggered and a fault response will be initiated at the same time (usually STO).
  • Page 174 Project planning for functional safety Integrated safety technology 6.3.8 Restrictions • It is to be noted that if the drive does not have a mechanical brake or if the brake is defective, the drive may coast to a halt (depending on the friction and mass mo- ment of inertia of the system).
  • Page 175 Project planning for functional safety Integrated safety technology 6.3.9 Safety concept of Assist CS.. Safety parameters ® For parameterization of the safety sub-functions, MOVISAFE CS.. A has adjustable safety parameters. The safety parameters determine the behavior of the corresponding safety sub-func- tions and are therefore safety-related.

  • Page 176: Safety Requirements

    Project planning for functional safety Safety requirements Safety requirements 6.4.1 Introduction The requirement for safe operation is that the safety sub-functions of the device are properly integrated into an application-specific, higher-level safety sub-function. A sys- tem/machine-specific risk assessment must be carried out without fail by the system/ machine manufacturer and taken into account for the use of the drive system with the device.
  • Page 177 Project planning for functional safety Safety requirements • The values specified for the safety components must be strictly adhered to when designing the safety circuits. • The STO signals must not be used for feedback. • Only grounded voltage sources with protective electrical separation (PELV) in ac- cordance with EN ...
  • Page 178 Project planning for functional safety Safety requirements • Use closed cable ducts made of galvanized sheet steel for the fixed routing of cables in systems so that shielding is provided in all directions. Connect the joints of the cable ducts with each other over a large area. •...
  • Page 179 Project planning for functional safety Safety requirements • For shielded cables, only use connectors with special contact springs for the shield. Follow the manufacturer's instructions. • Connect the shield to the metal housing over a large area using a suitable cable bushing or shield terminals.
  • Page 180 Project planning for functional safety Safety requirements 6.4.5 Startup requirements • To validate the implemented safety sub-functions, the safety sub-functions must be checked and documented after successful startup. • When doing so, the restrictions for the safety sub-functions in chapter "Restric- tions"...
  • Page 181 Project planning for functional safety Safety requirements 6.4.6 Requirements for the operation of the STO safety sub-function • Operation is only permitted within the limits specified on the data sheets. This ap- plies to an external safety controller, an external safety relay, as well as to the device and the approved safety options.
  • Page 182 Project planning for functional safety Safety requirements 6.4.7 Requirements for the external safety controller Without the CS..A safety option, a safety controller or a safety relay must be used. The following requirements apply analogously: • The safety controller and all other safety-related subsystems must be approved for at least the safety class required in the overall system for the respective applica- tion-related safety sub-function.
  • Page 183 Project planning for functional safety Safety requirements Short circuit of 24 V at F_STO_P (Stuck-at 1) • Test pulses can take place in the switched on or switched off condition with con- nection type "Two-pole sourcing output". – The test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultaneously.
  • Page 184 Project planning for functional safety Safety requirements 6.4.9 Requirements for stopping in an emergency according to EN 60204-1 (emergency stop) ® The MOVISAFE   CS..A safety option, in combination with an emergency stop com- mand device and the external control, is suitable for implementing an emergency stop in accordance with EN 60204-1.
  • Page 185 Project planning for functional safety Safety requirements 6.4.10 Encoder requirements General requirements Users must ensure that the system moves at a speed greater than the minimum speed at least every 3 months. The minimum speed at the motor shaft must have the following values: •...
  • Page 186 Project planning for functional safety Safety requirements (15 s x min-1) × scaling_factor_denominator / (scaling_factor_numerator x parameter- ized_filter_time) Parameters involved (CSS..A): • Scaling_factor_numerator (= PPR count of the selected encoder): – 8708.1 (encoder 1) • Scaling_factor_denominator: 1 The scaling factor is fixed based on the configured encoder type. •...
  • Page 187 Project planning for functional safety Safety requirements Counting direction For the process values to have identical signs in the inverter as well, the encoder pa- ® rameter Counting direction (8708.6) of the MOVISAFE CS..A safety options must be set as follows, depending on the inverter parameters Direction of rotation reversal (8362.2) and Counting direction (8381.6).
  • Page 188 • Max. length of the encoder cable: 100 m • Use the prefabricated encoder cables from SEW-EURODRIVE. Observe the fol- lowing requirements if you use other encoder cables: – Encoder cable length ≤ 50 m The cross section of each core of the encoder cable must be ≥ 0.25 mm .

  • Page 189: Safe Digital Inputs (F-Di

    Project planning for functional safety Safe digital inputs (F-DI..) Safe digital inputs (F-DI..) ® Within the MOVISAFE CS..A safety option, signal processing of the safe digital inputs is performed in two-channel mode. The safe digital inputs are therefore suitable for ap- plications up to SIL ...
  • Page 190 Project planning for functional safety Safe digital inputs (F-DI..) With paired evaluation, 2 safe digital inputs F-DI. are combined into one input pair, which has an effect on a common process value. The assignment is made according to the following table. Input terminal Input pair Assigned process value...
  • Page 191 Project planning for functional safety Safe digital inputs (F-DI..) 6.5.2 Interlocking An interlocking function is available for the safe digital inputs. This function can be ac- tivated via a parameter using the "Assist CS.." parameterization tool. Interlocking pre- vents a safety sub-function, which is activated via the safe digital inputs, from being deactivated without user intervention via the change in input signals from the "0"...
  • Page 192 Project planning for functional safety Safe digital inputs (F-DI..) 6.5.4 Pulsed voltage supply and crossfault monitoring For information about parameter setting and operating principles, refer to chapter "Startup". If crossfault monitoring is used for a safe digital input F-DI.., the following assignment between the sensor supply F-SS..

  • Page 193: Internal Safe Digital Output F-Do_Sto

    Project planning for functional safety Internal safe digital output F-DO_STO Internal safe digital output F-DO_STO The CS..A safety option has one internal safe digital output for switching the device-in- ternal STO function of the basic device. The internal safe digital output is electrically connected to the STO terminals of the basic device.

  • Page 194: Data Exchange With Higher-Level Controller

    Project planning for functional safety Data exchange with higher-level controller Data exchange with higher-level controller 6.7.1 Introduction Devices with integrated safety option support parallel operation of standard and safe communication via a bus system or network. Safe communication is possible via ®...
  • Page 195 Project planning for functional safety Data exchange with higher-level controller 6.7.2 PROFIsafe safety protocol ® Number of safety options on the MOVI-C CONTROLLER ® The safe PROFIsafe communication is routed via the MOVI‑C  CONTROLLERs to the devices with an integrated safety option. ®...
  • Page 196 Project planning for functional safety Data exchange with higher-level controller F-periphery access of the safety option in the TIA Portal PROFIsafe version 2.4 For safe communication, CSB..A safety options need a total of 8 bytes for input data and 7 bytes for output data for the PROFIsafe telegram part and occupy them in the process image.
  • Page 197 Project planning for functional safety Data exchange with higher-level controller PROFIsafe address type 1 Uniqueness of the PROFIsafe address is only ensured by the destination address. • The destination address must be unique in the fieldbus network and the control network.
  • Page 198 Project planning for functional safety Data exchange with higher-level controller Address Symbolic Data type Function Presetting name (Variable) Variables that the user can DBX2.0 "F00008_198" BOOL Carry out read. passivation (PASS-OUT) DBX2.1 "F00008_198" BOOL 1: Substitute values are (QBAD) output DBX2.2 "F00008_198"...
  • Page 199 Project planning for functional safety Data exchange with higher-level controller Acknowledgment of PROFIsafe data exchange The PROFIsafe communication must be fault-free for safe data exchange of the safety option via PROFIsafe. As soon as there is an acknowledgment request of the safety option via the ACK_REQ bit in the F-periphery data component, the user must trigger an acknowledgment by a rising edge via the ACK_REI bit.
  • Page 200 Project planning for functional safety Data exchange with higher-level controller ® 6.7.3 Safety over EtherCAT safety protocol Data exchange ® • For data exchange via Safety over EtherCAT between the CS..A safety option and a higher-level controller, the safety option in the "Technology" profile variant has the following process data assignment: –...
  • Page 201 Project planning for functional safety Data exchange with higher-level controller Integrating safe communication Each safety option must be created by the user in the safety program. For establishing the operation of the safety function, defined variables are available that can be named ®...
  • Page 202 Project planning for functional safety Data exchange with higher-level controller Requirements for the FSoE parameterization Requirements for the FSoE address ® The Safety over EtherCAT user must ensure that the F-address is between 1 and 65535 and that it is unique in a communication domain. A communication domain is a logical network within which the safety-related messages are transported.
  • Page 203 Project planning for functional safety Data exchange with higher-level controller 6.7.4 F‑process data profile In the F-controller, all bits described as "Reserve" must be set to "0". CSB51A "Technology" profile variant Process output data Byte Bit Name Value Description Activate STO. Deactivate STO.
  • Page 204 Project planning for functional safety Data exchange with higher-level controller Process input data Byte Bit Name Value Description STO is not active. Safe disconnection of the drive is not active. STO signals "STO active" status. Status internal out- put F-DO_STO is disabled. Reserve Reserve Reserve...
  • Page 205 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve CSL51A "Technology" profile variant Process output data Byte Bit Name Value Description Activate STO. Deactivate STO. Reserve Reserve Reserve Muting...
  • Page 206 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve SSX1 Activate SSx1. Deactivate SSx1. SSX2 Activate SSx2. Deactivate SSx2. SDI1 Activate SDI1. Deactivate SDI1. SDI2 Activate SDI2. Deactivate SDI2. Reserve Reserve SLS1 Activate SLS1.
  • Page 207 Project planning for functional safety Data exchange with higher-level controller Process input data Byte Bit Name Value Description STO is not active. Safe disconnection is not ac- tive. STO signals "STO active" status. All outputs parameterized to STO are disabled. Drive safety No safety sub-function has detected the ex- function diag-...
  • Page 208 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve SSx1 SSx1 not active or limit value violation/fault. SSx1 is active. SSx2 SSx2 not active or limit value violation/fault. SSx2 is active. SDI1 SDI1 not active or limit value violation/fault.
  • Page 209 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve Reserve Reserve Reserve Reserve Reserve Qualifier actual Process value 2 is not valid or not in use. value process 2 Process value 2 is valid. CSL51A "System" profile variant With the "System"...
  • Page 210 Project planning for functional safety Data exchange with higher-level controller CSS51A "Technology" profile variant Process output data Byte Bit Name Value Description Activate STO. Deactivate STO. SLI incre- Increment motion inhibited. ment en- Enable of an increment. able In the case of edge 0 → 1, the current position value is saved as a reference value.
  • Page 211 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve SSx1 Activate SSx1. Deactivate SSx1. SSx2 Activate SSx2. Deactivate SSx2. SDI1 Activate SDI1. Deactivate SDI1. SDI2 Activate SDI2. Deactivate SDI2. SLI1 Activate SLI1. Deactivate SLI1.
  • Page 212 Project planning for functional safety Data exchange with higher-level controller Process input data Byte Bit Name Value Description STO is not active. Safe disconnection is not ac- tive. STO signals "STO active" status. All outputs parameterized to STO are disabled. Drive safety No safety sub-function has detected a limit functions diag-...
  • Page 213 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SOS not active or limit value violation/fault. SOS is active. Reserve SSx1 SSx1 not active or limit value violation/fault. SSx1 is active. SSx2 SSx2 not active or limit value violation/fault. SSx2 is active.
  • Page 214 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SLA1 SLA1 not active or limit value violation/fault. SLA1 is active. SLA2 SLA2 not active or limit value violation/fault. SLA2 is active. SSM1 SSM1 not active or limit value violation/fault. SSM1 is active.
  • Page 215 Project planning for functional safety Data exchange with higher-level controller The validity for the set process values ("Process value 1" and "Process value 2") is signaled via the "Actual process value 1 qualifier" or "Actual process value 2 qualifier" bits. The "Qualifier"...
  • Page 216 Project planning for functional safety Data exchange with higher-level controller 6.7.5 Process input data (F-PI) substitute values For all process data (F-PI) outgoing from the safety option, the value "0" is written as the substitute value. One exception is Fault state. For Fault state, the value "1" is writ- ten as the substitute value in the case of a fault-free protocol.

  • Page 217: Response Times

    Project planning for functional safety Response times Response times The response time plays a decisive role in the design and implementation of safety sub-functions for systems and machines. In order to match the response time to the requirements of a safety sub-function, the entire system from the sensor (or command device) to the actuator must always be taken into consideration.
  • Page 218 Project planning for functional safety Response times Encoders All response times must be multiplied by the factor 1.002. Encoder error response time (for all encoders) Calculation factor (formula symbol) Calculation specification response time Deactivation F-DO_STO/F-DO00 8 ms Setting fault status F-PI 12 ms EI7C built-in encoder Calculation factor (formula symbol)
  • Page 219 Project planning for functional safety Response times Safe digital input F-DI All response times must be multiplied by the factor 1.002. Calculation factor (formula symbol) Calculation specification response time Input processing time with F-DI selection Input filter time (8704.2) + 2 ms + T + 350 µs _Sys _InputProcessing_F-DI...
  • Page 220 Project planning for functional safety Response times Selection of a safety sub-function via safe digital input All response times must be multiplied by the factor 1.002. Calculation factor Calculation specification response time _InputProcessing_F-DI _Sys _InputProcessing_F-DI _Sys SS1-r + SSx‑r monitoring delay t (8706.9) + _InputProcessing_F-DI _Sys...
  • Page 221 Project planning for functional safety Response times Selection of a safety sub-function via safe communication The response times for the safe communication always relate to the safe protocol and not to the external interface of the safety option. All response times must be multiplied by the factor 1.002.
  • Page 222 Project planning for functional safety Response times Calculation factor Calculation specification response time + T + monitoring delay (8706.76) _InputProcessing_F-PO _Sys 1) If SBC enable (8706.14) = no, then the brake application time = 0 2) If ramp monitoring = linear, then jerk time = 0 3) If SBC enable (8706.14) = no, then brake application time = 0 4) Maximum speed (8707.1) or other SLS limit speed in the same effective direction Response time for limit violation with active fault response...
  • Page 223 Project planning for functional safety Response times Calculation factor Calculation specification response time • SS1-r + SSx‑r monitoring delay t (8706.9) + ac- _ENC_ACC _Sys tual_speed (8700.79)/SSx‑r deceleration a (8706.10) + SSx‑r jerk time t (8706.11) • SS2-r + SSx‑r delay t (8706.9) + actual_speed _ENC_ACC _Sys (8700.79)/SSx‑r deceleration a (8706.10) + SSx‑r jerk time t...
  • Page 224 Project planning for functional safety Response times Calculation factor Calculation specification response time • SS2-r + SSx‑r delay t (8706.9) + actual_speed _ENC_VEL _Sys (8700.79)/SSx‑r delay a (8706.10) + SSx‑r jerk time t (8706.11) • F-PI _ENC_VEL _Sys + 2 × T _ENC_POS _Sys + 2 × T _ENC_VEL _Sys SLA with parameterized fault response:...

  • Page 225: Device Structure

    Device structure MOVIMOT® flexible Device structure MOVIMOT® flexible ® MOVIMOT flexible ® 7.1.1 MOVIMOT flexible MMF1. ® MOVIMOT flexible MMF1. is a decentralized frequency inverter that serves to control drive units. It comprises of 2 core components, the electronics cover and the universal connection box (see the following figure).
  • Page 226 Device structure MOVIMOT® flexible ® 7.1.2 MOVIMOT flexible MMF31 ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure). [10] [12] [11]...
  • Page 227 Device structure MOVIMOT® flexible ® ® 7.1.3 MOVIMOT flexible MMF31S14.. with Han  Q connector ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure).
  • Page 228 Device structure MOVIMOT® flexible ® 7.1.4 MOVIMOT flexible MMF32 ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure). [13] [11] [12]...
  • Page 229 Device structure MOVIMOT® flexible ® ® 7.1.5 MOVIMOT flexible MMF32S14.. with Han  Q connector ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure).

  • Page 230: Cable Entry Position

    Device structure Cable entry position Cable entry position 7.2.1 Design MMF1. The following cables entries are possible for the device: • Position X + 2 + 3 – X: 2 × M25 × 1.5 + 2 × M16 × 1.5 –...
  • Page 231 Device structure Cable entry position 7.2.3 MMF32 design The following cables entries are possible for the device: • Position X + 3 – X: 4 × M25 × 1.5 + 5 × M16 × 1.5 – 3: 3 × M25 × 1.5 + 4 × M16 × 1.5 The following figure shows the possible cable entries: 34352320651 ®...

  • Page 232: Nameplate Position

    Device structure Nameplate position Nameplate position 7.3.1 Design MMF1. The following nameplate positions are possible for the device: • Nameplate of the complete device: Position X • Optional nameplate: Position 2 The following figure shows an example of the position of the nameplates and labels on the device: D-76646 Bruchsal Made in Germany...

  • Page 233: Example Of A Nameplate And Type Designation

    Device structure Example of a nameplate and type designation Example of a nameplate and type designation ® 7.4.1 Nameplate of MOVIMOT flexible DSI The following figure shows an example of the nameplate of the device. For the struc- ture of the type designation, see chapter "Type designation ...". D-76646 Bruchsal Made in Germany MMF31S02-D11-5D3-BACO0-C/BW1/DSI10A-0020...
  • Page 234 Device structure Example of a nameplate and type designation – Maintenance switch 000 = Without switching element D11 = Load disconnector with feedback contact M11 = Load disconnector with feedback contact and overcurrent tripping R01 = Load disconnector at inverter output with contact signal for output stage inhibit –...
  • Page 235 Device structure Example of a nameplate and type designation Electronics cover design Direct System Bus Installation: ® PLUS • DSI10A = EtherCAT /SBus (communication via M12) ® PLUS • DSI11A = EtherCAT /SBus (communication via MINI-IO) ® PLUS • DSI12A = EtherCAT /SBus (communication via MINI-IO), without dig- ital inputs/outputs...

  • Page 236: Example Of The Optional Nameplate "Connector Positions

    Device structure Example of the optional nameplate "Connector positions" Example of the optional nameplate "Connector positions" 7.5.1 Design MMF1. The following figure shows an example of the optional nameplate "Connector posi- tions": S0#: 01.7659637451.0001.19 X1203_2 X1203_1 X5505 X5504 X4142 27021623667009547 The nameplate shows the designations and positions of the connectors at the connec- tion box.
  • Page 237 Device structure Example of the optional nameplate "Connector positions" 7.5.2 MMF31 design The following figure shows an example of the optional nameplate "Connector posi- tions": S0#: 01.7659637448.0001.19 X1203_2 X1203_1 X5504 X5505 X1523 X2313 18014424412275723 The nameplate shows the designations and positions of the connectors at the connec- tion box.
  • Page 238 Device structure Example of the optional nameplate "Connector positions" 7.5.3 MMF32 design The following figure shows an example of the optional nameplate "Connector posi- tions": S0#: 01.7659637448.0001.21 X1203_2 X1203_1 X5504 X5505 X1523 X2313 34346828299 The nameplate shows the designations and positions of the connectors at the connec- tion box.

  • Page 239: Electronics

    Device structure Electronics Electronics 7.6.1 Overview of electronics cover Devices with the following electronics covers are available depending on the nominal output current: Electronics cover Nominal out- Type designation Size Image put current 2.0 A DSI...-0020.. Size 1 without cooling fins 2.5 A DSI...-0025..
  • Page 240 Device structure Electronics 7.6.2 Connection box and electronics cover (internal) MMF1. design The following figure shows the connection box and the bottom side of the electronics cover: [2] [3] [8] [9] [10] [11] [12] D C B A1 T2 U V W [11] [11] [11]...
  • Page 241 Device structure Electronics 7.6.3 Connection box and electronics cover (internal) MMF31 design The following figure shows the connection box and the bottom side of the electronics cover: [14] [10] [11] [12] [13] D C B A1 T2 U V W [18] [17] [12]...
  • Page 242 Device structure Electronics 7.6.4 Connection box and electronics cover (internal) MMF32 design The following figure shows the connection box and the bottom side of the electronics cover: [13] [12] [12] [12] [10] [11] [12] [12] [18] [17] [16] [15] [14] 34315804171 Cable glands [10]...
  • Page 243 Device structure Electronics 7.6.5 Electronics cover (outer) size 1 The following figure gives an example of electronics cover designs: 9007227801545227 "LED displays" (→ 2 621) "Connector" (→ 2 354) 7.6.6 Electronics cover (outer) size 2 The following figure gives an example of electronics cover designs: 36725599499 "LED displays" (→ 2 621) "Connector" (→ 2 354) ®...
  • Page 244 Device structure Electronics 7.6.7 Electronics cover (outer) size 2 with fan The following figure gives an example of electronics cover designs: 34237197707 "LED displays" (→ 2 621) "Connector" (→ 2 354) 7.6.8 Connection configuration of the electronics cover The electronics covers are available in several connection configurations with M12 connectors.

  • Page 245: Example Nameplate And Type Designation Of The Electronics

    Device structure Example nameplate and type designation of the electronics Example nameplate and type designation of the electronics 7.7.1 Inner nameplate of DSI.. electronics cover The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover ...".
  • Page 246 Device structure Example nameplate and type designation of the electronics 7.7.3 Type designation DSI.. electronics cover The following table shows the type designation of the electronics cover: Product family DSI = Electronics cover Direct System bus Installation Communication type ® PLUS 1 = EtherCAT /SBus...
  • Page 247 Device structure Example nameplate and type designation of the electronics Application level ® 0 = Standard, MOVIKIT Velocity Drive ® 1 = Activation of further MOVIKIT software modules 2 = Customized solution – ® MOVIKIT version ® 000 = No MOVIKIT module loaded ex works (controller with freely configur- able process data interface) ®...

  • Page 248: Example Nameplate And Type Designation Of The Connection Unit

    Device structure Example nameplate and type designation of the connection unit 7.7.4 Example nameplate for the TSM memory module The following figure shows an example of the nameplate for the replaceable memory module: P#: 28242882 S#: 02159140 0100 1100 0205 2019/51 27021630756665739 [1] Part number of the replaceable memory module...
  • Page 249 Device structure Example nameplate and type designation of the connection unit 7.8.2 Type designation of connection unit The following table shows the type designation of the drive unit: Product family CU = Connection unit Hardware design ® I = For MOVIMOT flexible MMF1.

  • Page 250: Markings

    Device structure Markings Markings The following table shows an example of the markings on the nameplate. Mark Definition The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC •...
  • Page 251 Device structure FS logo description The following FS logo variants are possible: Device with STO connection via terminals or connectors Device with safe communication to activate STO ® via the MOVISAFE CSB51A safety option ® Device with MOVISAFE CSL51A safety option ®...

  • Page 252: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.

  • Page 253: Installation Requirements

    Mechanical installation Installation requirements Installation requirements Check that the following conditions have been met: • The information on the nameplate of the device corresponds to the line voltage. • The device is undamaged (no damage caused by transport or storage). •...
  • Page 254 Mechanical installation Installing the device 8.5.2 Electronics cover Installing the electronics cover Install the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty.
  • Page 255 Mechanical installation Installing the device Minimum installation clearance Note the minimum installation clearance required to remove the electronics cover. You can find detailed dimension drawings in chapter "Technical data" (→ 2 28). The following figure shows the minimum installation clearance from the electronics cover for the MMF1..

  • Page 256: Mounting The Device

    Mechanical installation Mounting the device Mounting the device 8.6.1 Installing the MMF1.. design Install the device according to the following figure. 25829928715 ® Product Manual – MOVIMOT flexible DSI...
  • Page 257 Mechanical installation Mounting the device 8.6.2 Installing the MMF31.. design Install the device according to the following figure. 25829932299 ® Product Manual – MOVIMOT flexible DSI...
  • Page 258 Mechanical installation Mounting the device 8.6.3 Installing the MMF32.. design Install the device according to the following figure. 34237219595 ® Product Manual – MOVIMOT flexible DSI...

  • Page 259: Mounting The Device With Mounting Panel M01

    Mechanical installation Mounting the device with mounting panel M01 Mounting the device with mounting panel M01 8.7.1 Mounting the MMF1 design with mounting panel M01 Install the device with mounting panel M01 according to the following figure. 31263212171 Mounting panel M01 (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, scope of delivery: 2 spacers, 4 hex head screws M6 ×...
  • Page 260 Mechanical installation Mounting the device with mounting panel M01 8.7.2 Installing the MMF31 design with mounting panel M01 Install the device with mounting panel M01 according to the following figure. 31263214603 Mounting panel M01 (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, scope of delivery: 2 spacers, 4 hex head screws M6 ×...

  • Page 261: Mounting The Device With Mounting Panel M31

    Mechanical installation Mounting the device with mounting panel M31 Mounting the device with mounting panel M31 8.8.1 Installing the MMF31../M31/EBW design with mounting panel M31 Install the device with mounting panel M31 according to the following figure. The following figure shows the mounting dimensions for the device with mounting panel M31 and the braking resistor BW100-005: 34764001419 Breaking resistor BW100-005 (option /EBW)

  • Page 262: Installing The Device With Mounting Panel M32

    Mechanical installation Installing the device with mounting panel M32 Installing the device with mounting panel M32 8.9.1 Installing the MMF32../M32/EBW design with mounting panel M32 Install the device with mounting panel M32 according to the following figure. The following figure shows the mounting dimensions for the device with mounting panel M32 and the braking resistor BW100-005: 45246546059 Breaking resistor BW100-005 (option /EBW)

  • Page 263: Tightening Torques

    Mechanical installation Tightening torques 8.10 Tightening torques ® 8.10.1 Example MOVIMOT flexible The following figure shows an example of the installation of the threaded blanking plugs, cable glands and electronics cover. The number and position of threaded blank- ing plugs and cable bushings depend on the ordered variant. MMF1..
  • Page 264 Mechanical installation Tightening torques 8.10.2 Cable glands / screw plugs / pressure compensation Tighten cable glands optionally included delivery SEW‑EURODRIVE with the following torques: Screw fitting type Image Con- Size Tightening Outer Tight- Part num- tent torque diame- ening ter of force Thread Cable...

  • Page 265: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation Installation planning taking EMC aspects into account 9.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 266 Electrical installation Installation planning taking EMC aspects into account Design MMF1. The following figure shows the connection of the equipotential bonding and the PE conductor: 25826066699 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is electrically conductive (e.g.
  • Page 267 Electrical installation Installation planning taking EMC aspects into account MMF31 design The following figure shows the connection of the equipotential bonding and the PE conductor: 25826063115 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is electrically conductive (e.g.
  • Page 268 Electrical installation Installation planning taking EMC aspects into account MMF32 design The following figure shows the connection of the equipotential bonding and the PE conductor: 34237202571 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is electrically conductive (e.g.

  • Page 269: Equipotential Bonding At The Connection Box

    Electrical installation Equipotential bonding at the connection box Equipotential bonding at the connection box The following cable gland with an M6 threaded bolt provides an additional option for HF-compatible equipotential bonding on a connection box: 9007203139701899 Tightening torque Part number Cable gland M6 nut for stud bolt...

  • Page 270: Installation Instructions

    Electrical installation Installation instructions Installation instructions 9.3.1 Permitted voltage systems Information on voltage supply sys- Information on permissibility tems TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Operation with an electronics cover of size 1 non-grounded star point in IT system design is permitted (...-513-..)!
  • Page 271 Electrical installation Installation instructions Mounting of insulating bushing (only with electronics cover size 2) The electronics covers of size 2 are compatible with IT systems only if you mount an insulating bushing. When ordering the electronics cover, SEW‑EURODRIVE supplies the insulating bushing as a single item in an accessory bag, provided it has been se- lected separately.
  • Page 272 Electrical installation Installation instructions 9.3.2 Connecting supply system cables Observe the following information when connecting the supply system cables: • The nominal voltage and frequency of the device must correspond with the data of the supply system. • Dimension the cable cross section according to the input current I for rated line power, see product manual >...
  • Page 273 Electrical installation Installation instructions Control terminals X9 Observe the permitted cable cross sections for installation: Control terminals X9 Without With With conductor end conductor end conductor end sleeve sleeve (without sleeve (with plastic collar) plastic collar) Connection cross sec- 0.08 mm –...
  • Page 274 Electrical installation Installation instructions 9.3.5 Activating terminals X2_A for motor, brake and temperature sensor Adhere to the following sequence when you activate the terminals X2_A for motor, brake and temperature sensor: • Terminals X2_A in designs MMF1. and MMF31 9007225066726923 •...
  • Page 275 Electrical installation Installation instructions 9.3.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when actuating the X3 terminals for the braking re- sistor: 25650172171 9.3.7 Activating control terminals X9 Observe the following sequence when actuating the X9 control terminals: 25657187979 ®...
  • Page 276 Electrical installation Installation instructions 9.3.8 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
  • Page 277 Electrical installation Installation instructions 9.3.10 Notes on PE connection 1. Install the PE connection cable to the connection box as follows (screw tightening torque: 2.0 – 2.4 Nm).  WARNING! Electric shock due to incorrect connection of PE Severe or fatal in- juries. Observe the following notes for the PE connection. Non-permitted mounting Recommendation: Mounting with solid connecting...
  • Page 278 Electrical installation Installation instructions Leakage currents During normal operation, leakage currents ≥  3.5  mA may occur. In order to fulfill EN 61800-5-1, observe the following information: • The ground connection (PE) must be installed in such a way that it meets the re- quirements for systems with high leakage currents.
  • Page 279 Electrical installation Installation instructions 9.3.13 Installation above 1000 m asl The devices can be used at altitudes above 1000  m above sea level up to 3800  m above sea level under the following marginal conditions. The maximum altitude is lim- ited due to the decreased dielectric strength at lower air density. •...

  • Page 280: Installation Topology (Example: Standard Installation)

    Electrical installation Installation topology (example: standard installation) Installation topology (example: standard installation) The following figure shows the principle of a standard installation topology with sepa- rately routed line connection, optional 24  V backup voltage, communication and op- tional STO signal. 24 V Safety backup mode...

  • Page 281: Terminal Assignment Of Movimot Flexible Dsi

    Electrical installation Terminal assignment of MOVIMOT® flexible DSI Terminal assignment of MOVIMOT® flexible DSI ® Terminal assignment of MOVIMOT flexible DSI Attach units without a connector to the terminals as follows:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 282 Electrical installation Terminal assignment of MOVIMOT® flexible DSI 9.5.2 MMF32 design ® The following figure shows the terminals of MOVIMOT flexible MMF32../DSI: 11 12 13 11 12 13 14 21 22 23 24 X2_A D C B A1T2 U 34321592203 9.5.3 Assignment ®...
  • Page 283 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Terminal Marking Function Yellow F_STO_P1 Input STO+ control terminals Yellow F_STO_P1 Input STO+ (to loop through) – 0V24_out 0V24 reference potential for DC 24 V auxiliary output/digital inputs – 24V_out DC 24 V auxiliary output (only for internal voltage supply for non-safety-related STO activation) Yellow...
  • Page 284 Electrical installation Terminal assignment of MOVIMOT® flexible DSI The following figure shows the factory-installed jumpers at the X9 terminals: 11 12 13 14 21 22 23 24 9007221264582283 These jumpers are not present in the following designs: • Designs with connectors with STO function •...
  • Page 285 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Assignment of terminal X2_A with MMF..CO.. design ® For motors with digital interface (MOVILINK DDI interface). ® As an alternative, also for motors without digital interface (MOVILINK -DDI interface), but then without connecting a motor temperature sensor. Terminal Marking Connection...
  • Page 286 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Assignment of terminal X2_A with MMF..DI.. design ® For motors without digital interface (MOVILINK DDI interface) Terminal Marking Connection depending on the brake control Brake control /B /BES brake control for AC brakes for DC brakes 100 –...
  • Page 287 Electrical installation Terminal assignment of MOVIMOT® flexible DSI 9.5.4 X_2A: Connection cable for motors with digital interface Connection cable to terminal X_2A for motors with digital interface The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable...
  • Page 288 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of the open-end cables and with M23 connector The following table shows the core assignment of cables with the following part num- bers: Part numbers 28123808, 28123743, 28123816, 28123751 Assembly Open cable end at the motor Motor connection depending...
  • Page 289 Electrical installation Terminal assignment of MOVIMOT® flexible DSI 9.5.5 X_2A: Connection cables for motors without digital interface Connection cable to terminal X_2A for motors without digital interface The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable...
  • Page 290 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: LEONI Variable 2.5 mm ® 28135253 LEHC AC 500 V 005275 Open IS1, female, W (DR.63) Conductor end sleeve CE/UL: LEONI...
  • Page 291 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: LEONI Variable 1.5 mm ® 28128486 LEHC AC 500 V 005272 Open IS2, female, m (DR.71 – 132) Conductor end sleeve CE/UL:...
  • Page 292 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of open-end cables with HAN-10E connector The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128524 Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control...
  • Page 293 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of the open-end cables and with M23 connector (SH1/KH1) The following table shows the core assignment of cables with the following part num- bers: Part numbers 18191290, 18191304 Assembly Open cable end at the motor Motor connection depending...
  • Page 294 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of open-end cables with IS1 connector (star) The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128516, 28135253 Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control...
  • Page 295 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of open-end cables with IS1 connector (delta) The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128508, 28135245 Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control...
  • Page 296 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of open-end cables with IS2 connector (star) The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128494, 28135237 Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control...
  • Page 297 Electrical installation Terminal assignment of MOVIMOT® flexible DSI Connection to terminal X_2A of open-end cables with IS2 connector (delta) The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128486, 28135229 Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control...

  • Page 298: Electrical Installation - Functional Safety

    Electrical installation Electrical installation – functional safety Electrical installation – functional safety 9.6.1 Important information WARNING A voltage is connected to X9 on the basic unit or a jumper is installed although a ® MOVISAFE CS..A safety option is installed in the unit. Severe or fatal injuries.
  • Page 299 Electrical installation Electrical installation – functional safety ® The following figure shows the MOVISAFE CS..A safety option with one-channel con- tact-equipped sensors: MOVISAFE ® CS..A X5601_1/X5601_2 F-SS0 F-SS1 X5601_1 F-DI00 F-DI01 X5601_2 F-DI02 F-DI03 9007234671212811 Operation with activated crossfault monitoring The following faults are detected: •...
  • Page 300 Electrical installation Electrical installation – functional safety Settings in the "Assist CS.." parameterization tool: • Choose the two-channel connection type. • Activate or deactivate crossfault monitoring and pulsed sensor voltage supply, de- pending on the safety requirements. ® The following figure shows the MOVISAFE CS..A safety option with two-channel con- tact-equipped sensors in the connection variants "non-equivalent"...
  • Page 301 Electrical installation Electrical installation – functional safety WARNING If crossfault monitoring is deactivated and a two-channel, equivalent-switching ® sensor is used, the MOVISAFE   CS..A safety option cannot detect crossfaults in the cabling. Severe or fatal injuries. • Make sure that crossfaults are not possible at the safe digital inputs F-DI.. INFORMATION Note that in the non-equivalent connection variant, the NC contact is connected to the sensor supply F-SS0.
  • Page 302 Electrical installation Electrical installation – functional safety ® The following figure shows the MOVISAFE CS..A safety option with an active sensor (two-channel): MOVISAFE ® CS..A X5601_1/X5601_2 F-SS0 F-SS1 X5601_1 F-DI00 F-DI01 X5601_2 F-DI02 F-DI03 +24V DC 24 V Pulse1 [2] Pulse2 [3] Out1 Out2...
  • Page 303 Electrical installation Electrical installation – functional safety WARNING ® If crossfault monitoring is deactivated, the MOVISAFE CS..A safety option cannot detect crossfaults in the cabling. Severe or fatal injuries. • Make sure that crossfaults are not possible at the safe digital inputs F-DI.., or that they can be detected by the sensor.
  • Page 304 Electrical installation Electrical installation – functional safety Variant 2 If only OSSD sensors are used, the voltage can also be supplied via terminals F-SS0 and F-SS1. In this case, deactivate the pulsed sensor voltage supply (F-SS0 and F- SS1) in the "Assist CS.." parameterization tool. MOVISAFE ®...
  • Page 305 Electrical installation Electrical installation – functional safety Installation ® Connect the EI7C  FS built-in encoder to the encoder input X3301 of a MOVIMOT flexible via the prefabricated encoder cable (M12 to M12). The following prefabricated cables with M12 plug-in connection are available for the connection of the EI7C FS: Installation type Number of poles Part number...
  • Page 306 Electrical installation Electrical installation – functional safety 9.6.6 Connection variants of the STO safety sub-function General information If the safety requirements from this documentation are met, then all connection vari- ants listed in this documentation are generally permitted for safety-relevant applica- tions.
  • Page 307 Electrical installation Electrical installation – functional safety Requirements Use of safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or of other safety components must be strictly observed. The basic requirements for cable routing apply as described in this documentation. For connecting the device to the safety relays, observe the installation requirements in accordance with chapter "Installation requirements" (→ 2 176).
  • Page 308 Electrical installation Electrical installation – functional safety Switching off the STO signal for several drive units (STO group disconnection) The STO signal for several drive units can be provided by a single safety relay. The following requirements must be met: •...
  • Page 309 Electrical installation Electrical installation – functional safety Wiring diagrams of the connection variants STO connection at terminal X9 For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". Delivery state In the delivery state, the following terminals are bridged on STO connection X9. The jumpers are marked with the text "Caution, remove jumper for safety operation".
  • Page 310 Electrical installation Electrical installation – functional safety Two-pole sourcing/sinking output Example 1 F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818872587 [1] Drive unit [2] External safety device Example 2 F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 34106433163 [1] Drive unit [2] External safety device...
  • Page 311 Electrical installation Electrical installation – functional safety Two-channel serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818944907 [1] Drive unit [2] External safety device Single-pole sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 0V24_OUT...
  • Page 312 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing output F_STO_P1 F-DO_P1 F_STO_M F_STO_P2 F-DO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228151435 [1] Drive unit [2] External safety controller ®...
  • Page 313 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228157067 [1] Drive unit [2] External safety controller ®...
  • Page 314 Electrical installation Electrical installation – functional safety STO group disconnection, two-channel, serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229441035 [1] Drive unit [2] External safety controller ®...
  • Page 315 Electrical installation Electrical installation – functional safety STO group disconnection, one-pole, sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229445003 [1] Drive unit [2] External safety controller ®...
  • Page 316 Electrical installation Electrical installation – functional safety STO connection via M12 connector X5504/X5505 For further information on the connection of X5504/X5505, refer to the product manual > chapter "Electrical installation" > "Assignment of optional connectors". Delivery state In the delivery state, X5504 is not connected, which means the STO input is active. According to the safety concept, X5504 must be connected or temporarily jumpered using the optionally available STO jumper plug for starting up the device.
  • Page 317 Electrical installation Electrical installation – functional safety Example 2 X5504 24V_OUT F_STO_P2 0V24_OUT F_STO_M F_STO_P1 34216188171 [1] Drive unit [2] External safety device Observe the following information: • The supply voltages 0V24_OUT and 24V_OUT must not be used to supply the ex- ternal safety device.
  • Page 318 Electrical installation Electrical installation – functional safety Single-pole sourcing output X5504 F_STO_P2 F-DO_P F_STO_M F_STO_P1 23875545995 [1] Drive unit [2] External safety device ® Product Manual – MOVIMOT flexible DSI...
  • Page 319 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 X5504 F_STO_P2 F_STO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 9007223142162187 [1] Drive unit [2] External safety device ® Product Manual –...
  • Page 320 Electrical installation Electrical installation – functional safety STO jumper plug (three-pin) WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Only use the jumper plug if the device is not used to fulfill any safety function. WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug.

  • Page 321: Connection Diagram Movimot

    Electrical installation Connection diagram MOVIMOT® flexible DSI Connection diagram MOVIMOT® flexible DSI ® Connection diagram MOVIMOT flexible DSI The following figure shows the connections of the device: F11/F12/F13 ® MOVIMOT flexible X1 line terminals MMF1../DSI.., MMF3../DSI.. 1 BW X3 braking resistor X31 engineering interface X2_A terminals for motor, brake and temperature sensor...

  • Page 322: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding For further information regarding the brake control, refer to the product manual > chapter "Technical data" > "Brake control". Cable routing and cable shielding 9.8.1 Installation with separately routed Ethernet cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: •...
  • Page 323 Electrical installation Cable routing and cable shielding 2. Mount the enclosed retaining bracket with the previously loosened screw accord- ing to the following figure (tightening torque 2 Nm): 49200173323 3. Route the Ethernet cables into the connection box in such a way that the cables can be fixed with the retaining bracket.
  • Page 324 Electrical installation Cable routing and cable shielding Type Image Con- Part tent number Retaining bracket for Ethernet 1 piece 28308123 cable in connection box for strain/pressure relief of connectors X42/X43 Size 1 Retaining bracket for Ethernet 1 piece 28310527 cable in connection box M4x12 for strain/pressure relief of connectors X42/X43...
  • Page 325 Electrical installation Cable routing and cable shielding Cable routing MMF1. design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W Supply system Ethernet Supply system 18014429229419019 Ethernet connection depends on the connection configuration of the electronics cover.
  • Page 326 Electrical installation Cable routing and cable shielding Cable routing MMF31 design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W Supply system Supply system Ethernet 18014429229413899 Ethernet connection depends on the connection configuration of the electronics cover.
  • Page 327 Electrical installation Cable routing and cable shielding Cable routing MMF32 design The following figure shows the cable routing of the device without motor connection: Supply system Supply system Ethernet 18014432845217675 Ethernet connection depends on the connection configuration of the electronics cover.
  • Page 328 Electrical installation Cable routing and cable shielding 9.8.2 Installation with PA hybrid cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting cables, observe the recommended connection cables in the product manual >...
  • Page 329 Electrical installation Cable routing and cable shielding 3. Route the Ethernet cables into the connection box in such a way that the cables can be fixed with the retaining bracket. 49200181003 4. Fasten the Ethernet cables to the retaining bracket according to the following fig- ure: 49200189067 The retaining bracket is only used for mechanical fixation.
  • Page 330 Electrical installation Cable routing and cable shielding PA hybrid cable routing, MMF1. design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W PA hybrid cable Ethernet 1) PA hybrid cable 9007232994950027 Ethernet connection depends on the connection configuration of the electronics cover...
  • Page 331 Electrical installation Cable routing and cable shielding PA hybrid cable routing, MMF31 design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W hybrid cable hybrid cable Ethernet 9007232995385867 Ethernet connection depends on the connection configuration of the electronics cover For the cable routing of the motor connection, refer to chapter "Cable routing and...
  • Page 332 Electrical installation Cable routing and cable shielding PA hybrid cable routing, MMF32 design The following figure shows the cable routing of the device without motor connection: hybrid cable hybrid cable Ethernet 18014432845259659 Ethernet connection depends on the connection configuration of the electronics cover For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 333 Electrical installation Cable routing and cable shielding 9.8.3 Installation with PAC hybrid cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting cables, observe the recommended connection cables in the product manual >...
  • Page 334 Electrical installation Cable routing and cable shielding 3. Route the Ethernet cables into the connection box in such a way that the cables can be fixed with the retaining bracket. 49200181003 4. Fasten the Ethernet cables to the retaining bracket according to the following fig- ure: 49200189067 The retaining bracket is only used for mechanical fixation.
  • Page 335 Electrical installation Cable routing and cable shielding PAC hybrid cable routing, MMF1. design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W PAC hybrid cable PAC hybrid cable 9007232997677963 1) Only in combination with electronics cover DFC.1..
  • Page 336 Electrical installation Cable routing and cable shielding PAC hybrid cable routing, MMF31 design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W hybrid cable hybrid cable 9007232997946251 1) Only in combination with electronics cover DFC.1.. or DSI.1.. For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 337 Electrical installation Cable routing and cable shielding PAC hybrid cable routing, MMF32 design The following figure shows the cable routing of the device without motor connection: hybrid cable hybrid cable 18014432845329035 1) Only in combination with electronics cover DFC.1.. or DSI.1.. For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 338 Electrical installation Cable routing and cable shielding 9.8.4 Installation with PSC hybrid cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting cables, observe the recommended connection cables in the product manual >...
  • Page 339 Electrical installation Cable routing and cable shielding 3. Route the Ethernet cables into the connection box in such a way that the cables can be fixed with the retaining bracket. 49200181003 4. Fasten the Ethernet cables to the retaining bracket according to the following fig- ure: 49200189067 The retaining bracket is only used for mechanical fixation.
  • Page 340 Electrical installation Cable routing and cable shielding PSC hybrid cable routing, MMF1. design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W hybrid cable hybrid cable 9007232997763467 1) Only in combination with electronics cover DFC.1.. or DSI.1.. For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 341 Electrical installation Cable routing and cable shielding PSC hybrid cable routing, MMF31 design The following figure shows the cable routing of the device without motor connection: D C B A1 T2 U V W hybrid cable hybrid cable 9007232997960971 1) Only in combination with electronics cover DFC.1.. or DSI.1.. For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 342 Electrical installation Cable routing and cable shielding PSC hybrid cable routing, MMF32 design The following figure shows the cable routing of the device without motor connection: hybrid cable hybrid cable 18014432845376907 1) Only in combination with electronics cover DFC.1.. or DSI.1.. For the cable routing of the motor connection, refer to chapter "Cable routing and cable shielding"...
  • Page 343 Electrical installation Cable routing and cable shielding 9.8.5 Motor connection Motor connection for motors without digital interface (Connection unit with /DI option) The following figure shows the motor connection with hybrid cable for motors without digital interface: MMF32 MMF1 MMF31 D C B A1 T2 U V W 41034305547 Motor connection for motors without digital interface...
  • Page 344 Electrical installation Cable routing and cable shielding ® Motor connection for motors with digital interface (MOVILINK DDI) (Connection unit with /CO option) The following figure shows the motor connection with hybrid cable for motors with digi- tal interface: MMF32 MMF1 MMF31 D C B A1 T2 U V W 41035387275...

  • Page 345: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 9.9.1 Cable shielding For shielded cables, it is best to use EMC cable glands to connect the shield. EMC cable glands are available as option. 25216680843 9.9.2 Assembly of EMC cable glands Assemble the EMC cable glands supplied by SEW‑EURODRIVE according to the fol- lowing figure: 18014401170670731...

  • Page 346: Bulk Cables

    Electrical installation Bulk cables 9.10 Bulk cables ® 9.10.1 Brake motor cables for motors with digital interface (MOVILINK DDI) Connection cable 1.5 mm The following table shows the available connection cables: Connection cable Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties...
  • Page 347 Electrical installation Bulk cables Connection cable 2.5 mm The following table shows the available connection cables: Connection cable Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® Motor connection CE/UL: 50 m LEONI LEHC 2.5 mm ®...
  • Page 348 Electrical installation Bulk cables Connection of bulk cables The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28123336, 28123344 28123395, 28123409 Connection description Bulk cable Motor connection depending on brake control Without 3-wire brake 2-wire brake...
  • Page 349 Electrical installation Bulk cables 9.10.2 Brake motor cables for motors without digital interface Connection cable 1.5 mm The following table shows the available connection cables: Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ®...
  • Page 350 Electrical installation Bulk cables Connection of bulk cables The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 19150067, 19150075 Connection description Bulk cable Motor connection depending on brake control Without 3-wire brake 2-wire brake...
  • Page 351 Electrical installation Bulk cables Connection description Bulk cable Motor connection depending on brake control Without 3-wire brake 2-wire brake brake AC 100 – 525 V DC 24 V (E.g. BE/BZ brake) (E.g. BK/BP brake) Conductor Identifi- Signal Description color/ cation core cross section Pink res. Reserved 0.34 mm 1) Reserved wires must be isolated and fixed in the wiring space.
  • Page 352 Electrical installation Bulk cables 9.10.3 PA, PAC and PSC hybrid connection cable installation topologies Connection cable 2.5 mm The following hybrid cables are permitted by SEW‑EURODRIVE for installations with STO signals: Connection cable Conformity/ Cable reel/in- Cable type Cable cross operating stallation type section/...
  • Page 353 Electrical installation Bulk cables Part numbers 28174828, 28174798, 28174755, 28171801 Connection description Bulk cable Connection depending on installation topology Hybrid installation Hybrid installation Hybrid installation • Supply system • Supply system • Supply system • 24  backup • 24  backup •...

  • Page 354: Connectors

    Electrical installation Connectors 9.11 Connectors 9.11.1 Representation of connections The connection diagrams of the connectors depict the contact end of the connections. 9.11.2 Connection cables INFORMATION For more information about cable types, see chapter "Technical data". Connection cables are not included in the scope of delivery. Prefabricated cables for connecting SEW‑EURODRIVE components are available to order.
  • Page 355 Electrical installation Connectors Cable routing Observe the permitted bending radii of the cables used when routing the cables. For further information, refer to the product manual > chapter "Technical data" > "Dimen- sion drawings of connectors in the connection box" (→ 2 103). Using prefabricated cables with connectors SEW‑EURODRIVE uses prefabricated cables for certifications, type tests, and ap- proval of the devices.
  • Page 356 Electrical installation Connectors 9.11.3 Connector positions MMF1../DFC.. and MMF1../DSI.. design Cable entries M25 The following figure shows possible connector positions: X1121 X2326 X2242 X1206 X1216 X2327 X1203_1 X1203_2 X2328 X1217 X1292 X2392 X2242 X2326 X1121 X1203_2 X1206 X1203_1 X2328 X2327 X1216 X1217 X2392...
  • Page 357 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1121 X1203_1 Black "AC 400 V connection" (→ 2 382) X, 2 or 3 • X1206 • X1207 • X1216 • X1217 • X1292 •...
  • Page 358 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1203_1 X1217 – "PA hybrid connection X, 2 or 3 (IN)" (→ 2 402) • X1121 AC 400 V and DC 24 V backup • X1206 voltage •...
  • Page 359 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X2041 X2104 – "Connection for motors with digital ® interface" (→ 2 436) (MOVILINK DDI) 1) X1203_1 connectors can also be ordered separately (i.e. without connector X1203_2). 2) X1206 connectors can also be ordered separately (i.e.
  • Page 360 Electrical installation Connectors Cable entries M16 The following figure shows possible connector positions: X2304 X4142 X1523 X5505 X2313 X5504 X5504 X2313 X5505 X1523 X4142 X2304 X5505 X5504 X2304 X1523 X2313 X4142 Connector Not together at a position with the Designation Coding ring/ Function Position...
  • Page 361 Electrical installation Connectors 9.11.4 Connector positions MMF31../DFC.. and MMF31../DSI.. design Cable entries M25 The following figure shows possible connector positions: X2041 X2104 X2326 X2242 X2327 X2328 X2392 X1203_2 X1207 X1206 X1121 X1203_1 X1217 X1216 X1292 X1203_2 X1203_1 X2041 X2104 X1121 X1216 X2326 X1292...
  • Page 362 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1216 X1203_1 Black "AC 400 V connection" (→ 2 382) X or 3 • X1121 • X1206 • X1207 • X1217 • X1292 • X2242 X1203_2 Black...
  • Page 363 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1203_1 X1217 – "PA hybrid connection X or 3 (IN)" (→ 2 402) • X1121 AC 400 V and DC 24 V backup • X1206 voltage • X1207 •...
  • Page 364 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X2041 X2104 – "Connection for motors with digital X or 3 interface" (→ 2 436) ® (MOVILINK DDI) 1) X1203_1 connectors can also be ordered separately (i.e. without connector X1203_2). 2) X1206 connectors can also be ordered separately (i.e.
  • Page 365 Electrical installation Connectors Cable entries M16 The following figure shows possible connector positions: X2313 X1523 X5505 X5504 X2304 X2313 X1523 X5505 X5504 X2304 X5004_1 X5004_2 X5004_3 36028822841932683 Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color •...
  • Page 366 Electrical installation Connectors Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color • X1523 X5004_2 Black "Digital inputs" (→ 2 455) (option /ODI) X5004_3 Black "Digital inputs" (→ 2 456) • X5505 (option /ODI) • X5004_2 X1523 Light gray "DC 24 V backup voltage – in- X or 3 put" (→ 2 457) X2313...
  • Page 367 Electrical installation Connectors 9.11.5 Connector positions MMF32../DFC.. and MMF32../DSI.. design Cable entries M25 The following figure shows possible connector positions: X2326 X2041 X2327 X2104 X2242 X2392 X2328 X1203_2 X1203_1 X1207 X1206 X1121 X1217 X1216 X1292 X1203_2 X1203_1 X2041 X2104 X1121 X1216 X2326 X1292...
  • Page 368 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1121 X1203_1 Black "AC 400 V connection" (→ 2 382) X or 3 • X1206 • X1207 • X1216 • X1217 • X1292 • X2242 X1203_2 Black...
  • Page 369 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1203_1 X1217 – "PA hybrid connection X or 3 (IN)" (→ 2 402) • X1121 AC 400 V and DC 24 V backup • X1206 voltage • X1207 •...
  • Page 370 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X2041 X2104 – "Connection for motors with digital X or 3 interface" (→ 2 436) ® (MOVILINK DDI) 1) X1203_1 connectors can also be ordered separately (i.e. without connector X1203_2). 2) X1206 connectors can also be ordered separately (i.e.
  • Page 371 Electrical installation Connectors Cable entries M16 The following figure shows possible connector positions: X2313 X1523 X5505 X5504 X2304 X2313 X1523 X5505 X5504 X2304 X5004_1 X5004_2 X5004_3 9007233491945995 Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color •...
  • Page 372 Electrical installation Connectors Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color • X1523 X5004_2 Black "Digital inputs" (→ 2 455) (option /ODI) X5004_3 Black "Digital inputs" (→ 2 456) • X5505 (option /ODI) • X5004_2 X1523 Light gray "DC 24 V backup voltage – in- X or 3 put" (→ 2 457) X2313...
  • Page 373 Electrical installation Connectors 9.11.7 Connector positions of electronics cover DSI with safe digital inputs The following figure shows an example of the connector positions: X5133_1 X5133_2 X5133_3 X4233_1 X4233_2 X5601_1 X5601_2 X3301 36623553163 Connector Function X5133_1 "Digital inputs DI01 and DI02" (→ 2 472) X5133_2 "Digital inputs DI03 and DI04" (→ 2 473) X5133_3...
  • Page 374 Electrical installation Connectors 9.11.8 Connector positions on the front module with integrated local control The following figure shows the front module of the MMF3.S1 decentralized inverter: 45741023755 S1 "Selector switch direction of rotation" (→ 2 599) X31 "Engineering interface (RJ10)" (→ 2 484) (underneath the screw plug) S2 "Key switch local mode" (→ 2 599) with 2 positions: 0/1 X5139 "Digital input DI07" (→ 2 483)
  • Page 375 Electrical installation Connectors 9.11.9 Connector variants M12 connector at the connection box M12 connectors at the connection box are pre-installed at delivery so they match the connection cables provided by SEW‑EURODRIVE. Customers can adjust the align- ment of connectors if required. The following figure shows a schematic illustration with the permitted tightening torque: 6 Nm...
  • Page 376 Electrical installation Connectors M12 connector with mating connector The following figure shows a schematic illustration with the permitted tightening torques: 0.4 – 0.6 Nm 32845364363 INFORMATION The M12 connectors are usually tightened with a torque of 0.4 – 0.6 Nm. Observe the data sheet of the used prefabricated cables. ®...
  • Page 377 Electrical installation Connectors M23 connector M23 connectors are available in the "Straight" connector design. Observe the following information: • Only align the connector when mounting and connecting the drive unit. • Do not use pliers to adjust the connector. • Turn the connector only with plugged-in mating connector.
  • Page 378 Electrical installation Connectors 9.11.10 Using connectors assembled by yourself M23 connector by TE connectivity – Intercontec Products The power connectors for assembling connection cables yourself, and the correspond- ing assembly tool set is available for order from TE Connectivity - Intercontec products.
  • Page 379 Electrical installation Connectors Connector type Outer cable diame- Designation for order from ter/core cross sec- the supplier TE Connectivity - tion of crimp con- Intercontec products tacts PA hybrid connector Cable socket (female/ 14 mm – 17 mm H 51 A 655 FR 20 92 0113 000 union nut) Coding ring: Black/ green...
  • Page 380 Electrical installation Connectors Connector type Outer cable diame- Designation for order from ter/core cross sec- the supplier TE Connectivity - tion of crimp con- Intercontec products tacts Mating connector to Cable socket (female/ 14 mm - 17 mm H 51 A 226 FR 10 59 0111 000 X2041: union nut) Motor connector...
  • Page 381 Electrical installation Connectors Mini-I/O connector The following tables contains the part numbers and purchase order numbers of the mini-I/O connectors for customer assembly of mini I/O connection cables. Connector type Cable Cable Purchase order num- Part number Outer diameter Category SEW‑EURODRIVE Core cross section TE Connectivity...

  • Page 382: Assignment Of Optional Plug Connectors

    The following table provides information about this connection: Function AC 400 V connection for supplying the device/for looping through Connection type M23, SEW-EURODRIVE insert, Series 723, SpeedTec equipment, company: TE Connectivity – Intercontec products, female, coding ring: black, protected against contact Connection diagram...
  • Page 383 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 1.5 mm...
  • Page 384 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male ®...
  • Page 385 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ®...
  • Page 386 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (halogen-free) M23, coding Open ring: black, male ®...
  • Page 387 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated con-...
  • Page 388 Electrical installation Assignment of optional plug connectors 9.12.2 X1206: AC 400 V connection, input The following table provides information about this connection: Function AC 400 V connection (IN) Connection type M15-X-Power, male, connector without union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 389 Electrical installation Assignment of optional plug connectors 9.12.3 X2242: AC 400 V connection, output The following table provides information about this connection: Function AC 400 V connection (OUT) Connection type M15-X-Power, female, connector with union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 390 Electrical installation Assignment of optional plug connectors 9.12.4 X1207: AC 400 V connection (IN) INFORMATION The number of permitted plug-in cycles for this connector is 10 times. The following table provides information about this connection: Function AC 400 V connection (IN) Connection type QPD W 4PE2,5, QUICKON connector, coding 3, male, PhoenixContact Connection diagram...
  • Page 391 Electrical installation Assignment of optional plug connectors 9.12.5 X1209: AC 400 V connection The following table provides information about this connection: Function AC 400 V connection for device supply Connection type ® Q4/2, male, by HARTING Connection diagram 4 PE Assignment Contact Function Line connection, phase L1 Line connection, phase L2 Line connection, phase L3 Res.
  • Page 392 Electrical installation Assignment of optional plug connectors Connection cable The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® TOPFLEX 18174221 AC 500 V...
  • Page 393 Electrical installation Assignment of optional plug connectors 9.12.6 X1219: AC 400 V connection and DC 24 backup voltage, input The following table provides information about this connection: Function AC 400 V connection for device supply and DC 24 V backup voltage, input Connection type ®...
  • Page 394 The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (IN) Connection type M23, male, male thread, SEW-EURODRIVE insert, Series 723, SpeedTec equip- ment, company: TE Connectivity – Intercontec products, coding ring: black/green, protected against contact Connection diagram...
  • Page 395 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 2.5 mm PA connection for AC 400 V and DC 24 V backup voltage (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation...
  • Page 396 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm PA connection for AC 400 V and DC 24 V backup voltage (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 397 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28127587, 28127560, 28127579, 28127552 Assembly Open cable end Description Prefabricated con- nector Conductor Identifi-...
  • Page 398 The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (OUT) Connection type M23, female, female thread with union nut, SEW-EURODRIVE insert, 723 series, SpeedTec-capable, company: TE/Intercontec, male, coding ring: black/green, pro- tected against contact Connection diagram...
  • Page 399 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 2.5 mm PA connection for AC 400 V and DC 24 V backup voltage (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 400 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm PA connection for AC 400 V and DC 24 V backup voltage (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat-...
  • Page 401 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28114426, 28114442, 28114434, 28114450 Assembly Open cable end Description Assembled con- nector Conductor Mark-...
  • Page 402 Electrical installation Assignment of optional plug connectors 9.12.9 X1217: PA connection for AC 400 V and 24 V backup voltage (IN) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (IN) Connection type MQ15-X-Power, male, connector without union nut, MURR Elektronik, (current load max.
  • Page 403 Electrical installation Assignment of optional plug connectors 9.12.10 X2328: PA connection for AC 400 V and 24 V backup voltage (OUT) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (OUT) Connection type MQ15-X-Power, female, connector with union nut, MURR Elektronik, (current load max.
  • Page 404 Electrical installation Assignment of optional plug connectors 9.12.11 X1121: PAC connection for AC 400 V, DC 24 V backup voltage and Ethernet (IN) The following table provides information about this connection: Function PAC connection for AC 400 V, DC 24 V backup voltage and Ethernet (IN) Connection type M23, male, male thread, company: TE Connectivity –...
  • Page 405 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 2.5 mm PAC connection for AC 400 V and DC 24 V backup voltage and Ethernet (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation...
  • Page 406 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm PAC connection for AC 400 V and DC 24 V backup voltage and Ethernet (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 407 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28127544, 28127528. 28127536, 28127501 Assembly Open cable end Description Prefabricated con- nector M23, female, internal thread with union...
  • Page 408 Electrical installation Assignment of optional plug connectors Assembly Open cable end Description Prefabricated con- nector M23, female, internal thread with union nut, coding ring: gray/green Conductor Identifi- Assembly Signal Contact color/core cation cross sec- tion Blue Unas- Ethernet RX- 0.34 mm sembled ®...
  • Page 409 PAC connection for AC 400 V, DC 24 V backup voltage and Ethernet (OUT) Connection type M23, female, female thread with union nut, company: TE Connectivity – Intercontec products, SEW-EURODRIVE insert, Series 723, SpeedTec equipment, coding ring: gray/green, protected against contact Connection diagram Assignment...
  • Page 410 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 2.5 mm PAC connection for AC 400 V and DC 24 V backup voltage and Ethernet (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation...
  • Page 411 Electrical installation Assignment of optional plug connectors Cable cross section 4 mm PAC connection for AC 400 V and DC 24 V backup voltage and Ethernet (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 412 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28113780, 28113802, 28113799, 28113810 Assembly Open cable end Description Assembled con- nector M23, male, male thread, coding ring:...
  • Page 413 Electrical installation Assignment of optional plug connectors Assembly Open cable end Description Assembled con- nector M23, male, male thread, coding ring: gray/green Core Mark- Assembly Signal Contact color/core cross sec- tion Blue – Not pre- Ethernet RX- 0.34 mm fabricated ®...
  • Page 414 The following table provides information about this connection: Function PSC connection for AC 400 V, STO signal and Ethernet (IN) Connection type M23, male, male thread, TE Connectivity - Intercontec products, SEW-EURODRIVE insert, series 723, SpeedTec equipment, coding ring: gray/yellow, protected against contact Connection diagram...
  • Page 415 Electrical installation Assignment of optional plug connectors Connection cable Cable cross section 2.5 mm PSC connection for AC 400 V and STO signal and Ethernet (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 416 Electrical installation Assignment of optional plug connectors Cable cross section 4 mm PSC connection for AC 400 V and STO signal and Ethernet (IN) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat-...
  • Page 417 Function PSC connection for AC 400 V, STO signal and Ethernet (OUT) Connection type M23, female, female thread with union nut, TE Connectivity - Intercontec products, SEW-EURODRIVE insert, series 723, SpeedTec equipment, coding ring: gray/yel- low, protected against contact Connection diagram Assignment Contact...
  • Page 418 Electrical installation Assignment of optional plug connectors Connection cable Cable cross section 2.5 mm PSC connection for AC 400 V and STO signal and Ethernet (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type...
  • Page 419 Electrical installation Assignment of optional plug connectors Cable cross section 4 mm PSC connection for AC 400 V and STO signal and Ethernet (OUT) The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat-...
  • Page 420 Function Inverter output for connecting motors without digital interface Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: brown, pro- tected against contact Connection diagram Assignment Contact...
  • Page 421 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable...
  • Page 422 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 005272 28125975 AC 500 V ® M23, coding 10E, fe- ring: brown, male (ASB4) male ®...
  • Page 423 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 005272 28128451 AC 500 V M23, coding M23, female ring: brown, (SH1/KH1) male CE/UL: Helukabel Variable...
  • Page 424 Electrical installation Assignment of optional plug connectors Cable cross section 2.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 2.5 mm 005275 28135369 AC 500 V M23, coding Open ring: brown, male ®...
  • Page 425 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 2.5 mm 005275 28135296 AC 500 V M23, coding IS2, female, W ring: brown, (DR.71 – 132) male ®...
  • Page 426 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 mm 005276 28170687 AC 500 V IS2, female, W M23, coding ring: brown, (DR.71 –...
  • Page 427 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 mm 005276 28170709 AC 500 V M23, coding M23, female ring: brown, (SH1/KH1) male CE/UL: HELUKABEL Variable...
  • Page 428 Electrical installation Assignment of optional plug connectors Connection of cables with open end 28128435, 28135369 The following table shows the core assignment of cables with the following part num- bers: Part numbers 28128435, 28135369 Assembly Open cable end, Motor connection depending Assembled con- cable cut off on brake control...
  • Page 429 Electrical installation Assignment of optional plug connectors Assembly Open cable end, Motor connection depending Assembled con- cable cut off on brake control nector Without 3-wire 2-wire brake brake brake AC 100 – DC 24 V  525 V (E.g. BK/BP (E.g. BE/BZ brake) brake) Con- Identifi- Assembly Description Signal...
  • Page 430 Electrical installation Assignment of optional plug connectors Assembly Open cable end, Motor connection depending Assembled con- with core end sleeves on brake control nector Without Three-wire brake Two-wire brake AC 100 – 525 V brake DC 24 V (e.g. BE/BZ brake) (e.g. BK/BP brake) Core Mark- Assembly Description Signal...
  • Page 431 Electrical installation Assignment of optional plug connectors Assembly Open cable end, conductor Motor connection depending Assembled con- end sleeves, ring cable lugs on brake control nector Without 3-wire brake 2-wire brake brake AC 100 to 525 V DC 24 V (E.g. BE/BZ (E.g. BK/BP brake) brake) Conductor Identifi- Assembly...
  • Page 432 Electrical installation Assignment of optional plug connectors 9.12.16 X2011: Connection for motors without digital interface The following table provides information about this connection: Function Inverter output for connecting motors without digital interface Connection type ® Q8/0, female, by HARTING (Current load with selection of UL approval option max. 9.5 A) Connection diagram Assignment Contact...
  • Page 433 Electrical installation Assignment of optional plug connectors Connection cable Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 x 1.5 mm...
  • Page 434 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 x 1.5 mm Li9YHC11Y- 11740906 3 x 1.0 mm 2 x 0.75 mm ® Q8/0 IS1, female, m AC 500 V (DR.63) male ®...
  • Page 435 Electrical installation Assignment of optional plug connectors Cable cross section 2.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 x 2.5 mm Li9YHC11Y- 18143776...
  • Page 436 Electrical installation Assignment of optional plug connectors ® 9.12.17 X2104: Inverter output for connecting motors with digital interface (MOVILINK DDI) The following table provides information about this connection: Function ® Inverter output for connecting motors with digital interface (MOVILINK DDI) Connection type M23, female, union nut with female thread, TE Connectivity –...
  • Page 437 Electrical installation Assignment of optional plug connectors Connection cables Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable...
  • Page 438 Electrical installation Assignment of optional plug connectors Cable cross section 2.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 2.5 mm  ...
  • Page 439 Electrical installation Assignment of optional plug connectors Cable cross section 4.0 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 4 mm  + 005777 28123921 4 × 1 mm  + AC 500 V M23, without M23, without...
  • Page 440 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28124367, 28124375, 28124383 28124332, 28124340, 28124359 Assembly Open cable end at the motor Motor connection depending...
  • Page 441 Electrical installation Assignment of optional plug connectors Assembly Open cable end at the motor Motor connection depending Assembled con- on brake control nector Without Three-wire Two-wire MOVILINK ® brake brake brake AC 100 – 525 V DC 24 V (e.g. BE/BZ (e.g. BK/BP brake) brake) Core Identifi-...
  • Page 442 Electrical installation Assignment of optional plug connectors 9.12.18 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • You may bridge the STO connection with 24 V only if the device is not intended to fulfill any safety functions. The following table provides information about this connection: Function Connection for safe disconnection (STO, 3-core)
  • Page 443 Electrical installation Assignment of optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 444 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL:...
  • Page 445 Electrical installation Assignment of optional plug connectors Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28110978, 28110943 Assembly Open cable end Description Assembled con- nector Core Identifi-...
  • Page 446 Electrical installation Assignment of optional plug connectors igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28111001, 28111036 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/ cation...
  • Page 447 Electrical installation Assignment of optional plug connectors 9.12.19 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 448 Electrical installation Assignment of optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 449 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL:...
  • Page 450 Electrical installation Assignment of optional plug connectors Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117808, 28110986 Assembly Open cable end Description Assembled con- nector Core Identifi-...
  • Page 451 Electrical installation Assignment of optional plug connectors igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117816, 28111044 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/core cation...
  • Page 452 Electrical installation Assignment of optional plug connectors 9.12.20 X2304: Connection of external braking resistor The following table provides information about this connection: Function Connection of external braking resistor Connection type M12, 4-pin, female, S-coded Wiring diagram Assignment Contact Function Braking resistor connection + res.
  • Page 453 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28172558 Assembly Open cable end Description Assembled con- nector Conductor Mark- Assembly Signal...
  • Page 454 Electrical installation Assignment of optional plug connectors 9.12.21 X5004_1: Digital inputs (option /ODI) The following table provides information about this connection: Function Digital inputs Connection type M12, 5-pin, female, A-coded, color: black Wiring diagram Assignment Contact Function +24 V DC 24 V sensor supply res.
  • Page 455 Electrical installation Assignment of optional plug connectors 9.12.22 X5004_2: Digital inputs (option /ODI) The following table provides information about this connection: Function Digital inputs Connection type M12, 5-pin, female, A-coded, color: black Wiring diagram Assignment Contact Function +24 V DC 24 V sensor supply res.
  • Page 456 Electrical installation Assignment of optional plug connectors 9.12.23 X5004_3: Digital inputs (option /ODI) The following table provides information about this connection: Function Digital inputs Connection type M12, 5-pin, female, A-coded, color: black Wiring diagram Assignment Contact Function +24 V DC 24 V sensor supply res.
  • Page 457 Electrical installation Assignment of optional plug connectors 9.12.24 X1523: DC 24 V backup voltage, input The following table provides information about this connection: Function Input DC 24 V backup voltage Connection type M12, 5‑pin, male, L‑coded, color: light gray Connection diagram Assignment Contact Function +24V/L1 DC 24 V input/L1 (for backup mode)
  • Page 458 Electrical installation Assignment of optional plug connectors Connection cable The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 5 × 2.5 mm JZ-500 28114345 DC 60 V...
  • Page 459 Electrical installation Assignment of optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 5 × 2.5 mm Li9Y11Y-HF 28114353 DC 60 V M12, 5‑pin, M12, 5‑pin, L‑coded, fe- L‑coded, male male ®...
  • Page 460 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117786 Assembly Open cable end Description Prefabricated con- nector Core Identi- Assembly Signal...
  • Page 461 Electrical installation Assignment of optional plug connectors 9.12.25 X2313: DC 24 V output backup voltage The following table provides information about this connection: Function Output DC 24 V backup voltage Connection type M12, 5‑pin, female, L‑coded, color: light gray Connection diagram Assignment Contact Function +24V/L1 DC 24 V output/L1 (for backup mode)
  • Page 462 Electrical installation Assignment of optional plug connectors Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 5 × 2.5 mm JZ-500 28114345 DC 60 V...
  • Page 463 Electrical installation Assignment of optional plug connectors Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117751 Assembly Open cable end Description Prefabricated con- nector Core Identifi- Assembly Signal...
  • Page 464 DC 24 V auxiliary output 0V24_OUT 0V24 reference potential CAN_H CAN High connection CAN_L CAN Low connection 1) Only use this output to supply components from SEW‑EURODRIVE. 2) Only use this output to supply components from SEW-EURODRIVE. ® Product Manual – MOVIMOT flexible DSI...
  • Page 465 Electrical installation Assignment of optional plug connectors Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to USM21A interface adapter: 3.0 m DC 60 V USK15A 28139038 M12-SPEED- RJ10 CON, 5-pin, B‑coded, male Connection to CBG..

  • Page 466: Assignment Of The Connectors In The Connection Unit

    Electrical installation Assignment of the connectors in the connection unit 9.13 Assignment of the connectors in the connection unit For the positions of the connectors, refer to chapter "Electrical installation" > "Terminal assignment ..". ® PLUS 9.13.1 X42: EtherCAT /SBus connection (IN) The following table provides information about this connection: Function...
  • Page 467 Electrical installation Assignment of the connectors in the connection unit Connection cable Cable cross section 0.14 mm The following tables list the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 468 Electrical installation Assignment of the connectors in the connection unit Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28164571 Assembly Assembled Description Open cable end connector Mini IO (male) Contact...
  • Page 469 Electrical installation Assignment of the connectors in the connection unit ® PLUS 9.13.2 X43: EtherCAT /SBus connection (OUT) The following table provides information about this connection: Function Connection for Ethernet-based fieldbus or subnetwork Connection type Industrial Mini I/O, socket block (female), type 1 Connection diagram Assignment Contact...
  • Page 470 Electrical installation Assignment of the connectors in the connection unit Connection cable Cable cross section 0.14 mm The following tables list the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 471 Electrical installation Assignment of the connectors in the connection unit Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28164571 Assembly Assembled Description Open cable end connector Mini IO (male) Contact...

  • Page 472: Connector Assignment At The Electronics Cover

    Electrical installation Connector assignment at the electronics cover 9.14 Connector assignment at the electronics cover For the positions of the connectors, refer to chapter "Electrical installation" > "Con- nector positions at the electronics cover..". 9.14.1 X5133_1: Digital inputs The following table provides information about this connection: Function Digital inputs Connection type...
  • Page 473 Electrical installation Connector assignment at the electronics cover 9.14.2 X5133_2: Digital inputs The following table provides information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A-coded, color: black Connection diagram Assignment Contact Function +24 V DC 24 V sensor supply DI04 Sensor input DI04 0V24...
  • Page 474 Electrical installation Connector assignment at the electronics cover 9.14.3 X5133_3: Digital inputs/outputs The following table provides information about this connection: Function Digital inputs/outputs Connection type M12, 5‑pin, female, A-coded, color: black Connection diagram Assignment Contact Function +24 V DC 24 V connection/actuator supply DIO02 Sensor input DIO02/actuator output DIO02 0V24...
  • Page 475 Electrical installation Connector assignment at the electronics cover ® PLUS 9.14.4 X4233_1: EtherCAT /SBus interface, IN The following table provides information about this connection: Function ® PLUS EtherCAT /SBus interface, IN Connection type M12, 4-pin, female, D-coded Connection diagram Assignment Contact Function Transmit line (+)
  • Page 476 Electrical installation Connector assignment at the electronics cover ® PLUS 9.14.5 X4233_2: EtherCAT /SBus interface, OUT The following table provides information about this connection: Function ® PLUS EtherCAT /SBus interface, OUT Connection type M12, 4-pin, female, D-coded Connection diagram Assignment Contact Function Transmit line (+)
  • Page 477 Electrical installation Connector assignment at the electronics cover 9.14.6 X5601_1: Safe digital inputs The following table provides information about this connection: Function Safe digital inputs Connection type M12, 5‑pin, female, A-coded, color: black Connection diagram Assignment Contact Function F-SS00 DC 24 V sensor supply for safe digital input F-DI00 F-DI01 Safe digital input F-DI01...
  • Page 478 Electrical installation Connector assignment at the electronics cover 9.14.7 X5601_2: Safe digital inputs The following table provides information about this connection: Function Safe digital inputs Connection type M12, 5‑pin, female, A-coded, color: black Connection diagram Assignment Contact Function F-SS00 DC 24 V sensor supply for safe digital input F-DI02 F-DI03 Safe digital input F-DI03...
  • Page 479 Electrical installation Connector assignment at the electronics cover 9.14.8 X3301: Safe digital inputs for EI7C FS built-in encoder The following table provides information about this connection: Function Safe digital inputs for EI7C FS built-in encoder ® ® 1) This function is only available for MOVIMOT advanced and MOVIMOT flexible.
  • Page 480 Electrical installation Connector assignment at the electronics cover Connection cable INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cable Conformity/ Cable type...

  • Page 481: Connector Assignment At The Front Module With Integrated Local Control

    Electrical installation Connector assignment at the front module with integrated local control 9.15 Connector assignment at the front module with integrated local control For the positions of the connectors, refer to chapter "Electrical installation" > "Con- nectors" >"Connector positions at the front module". 9.15.1 X5137: Digital input The following table provides information about this connection:...
  • Page 482 Electrical installation Connector assignment at the front module with integrated local control 9.15.2 X5138: Digital input The following table provides information about this connection: Function Digital input Connection type M12, 5-pin, female, A-coded, color: black (Screw and push-pull connector, IEC 61076-2-010) Connection diagram Assignment Contact...
  • Page 483 Electrical installation Connector assignment at the front module with integrated local control 9.15.3 X5139: Digital input The following table provides information about this connection: Function Digital input Connection type M12, 5-pin, female, A-coded, color: black (Screw and push-pull connector, IEC 61076-2-010) Connection diagram Assignment Contact...

  • Page 484: Pc Connection

    Electrical installation PC connection 9.15.4 X31: Engineering interface The following table provides information about this connection: Function Engineering interface Connection type RJ10, female Wiring diagram Assignment Contact Function 0V24_OUT 0V24 reference potential for DC 24 V auxiliary output CAN_L CAN Low connection CAN_H CAN High connection 24V_OUT...
  • Page 485 Electrical installation PC connection 9.16.1 Connection via interface adapter USM21A The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 486 Electrical installation PC connection Connection to X4142 (M12 at the connection box) The engineering interface X31 in the connection box is assigned to the internal wiring of X4142 connectors. The following illustration shows how to connect the PC to the device: X4142 Connection without extension...
  • Page 487 Electrical installation PC connection Installing the included engineering connector X4142 SEW‑EURODRIVE supplies the engineering connector  X4142 in some cases in an accessory bag (part number: 28273273) with the decentralized inverter. In this case, install the engineering connector X4142 to the connection box of the decentralized fre- quency inverter as follows: 1.
  • Page 488 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 489 Electrical installation PC connection Connection to X32 at the front module of MMF3. The following figure shows how to connect the PC to the X32 optional engineering in- ® terface at the front module of MOVIMOT  flexible MMF3...2.. or MMF3...3..: MMF3…2..
  • Page 490 Electrical installation PC connection Connection to X4142 at the front module of MMF3. The following figure shows how to connect the PC to the X4142 optional engineering ® interface at the front module of MOVIMOT  flexible MMF3...1..: X4142 MMF3…1.. 18014427642373643 USB 2.0 connection cable (commercially available, included in the delivery of the USM21A interface) USM21A interface adapter...
  • Page 491 Electrical installation PC connection 9.16.2 Connection via Ethernet You can establish a connection between PC and device using Ethernet. The Ethernet connection allows you to access the implemented electronics web server. Connection to X4233_1 or X4233_2 (M12 at the electronics cover) Design MMF1.
  • Page 492 Electrical installation PC connection Design MMF3. (Only for designs with electronics cover DFC.0..) The following illustration shows how to connect the PC to the device: X4233_1 X4233_2 Ethernet 25837212299 Ethernet connection cable RJ45/M12 (commercial) With M12 connector, 4‑pin, male, D‑coded ®...
  • Page 493 Electrical installation PC connection Connection to X42 or X43 (Mini IO in the connection box) Design MMF1. (Only for designs with electronics cover DSI.1..) The following illustration shows how to connect the PC to the device: Ethernet 25824405899 Ethernet connection cable RJ45/Mini IO Design MMF3.
  • Page 494 Electrical installation PC connection 9.16.3 Connection via keypad You can establish a connection between the PC and the device's engineering inter- face using the CBG22A, CBG21A, CBG11A or CBM22A keypads. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 495 Electrical installation PC connection Connection to X4142 (M12 at the connection box) The following illustration shows how to connect the PC to the device: X4142 18014424348920843 Connection cable USB A/USB 2.0 Mini B (available for delivery from SEW‑EURODRIVE, part number: 25643517) Keypad CBG22A, CBG21A, or CBG11A Connection cable D-Sub/M12 (USK25A) (available for delivery from SEW‑EURODRIVE, part number: 28139046) ®...
  • Page 496 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 497 Electrical installation PC connection Connection of CBM22A installation housing with integrated keypad to X4142 The following figure shows how to connect the CBM22A installation housing with inte- ® grated keypad to MOVIMOT flexible MMF1.: X4142 41040953483 CBM22A installation housing with integrated keypad Connection to the front module of MMF3.
  • Page 498 Electrical installation PC connection 9.16.4 Adapter cables for connection to the engineering interface X4141 As part of product improvement, SEW‑EURODRIVE has replaced the optional engi- neering interface X4141 (M12-A-coded) with the engineering interface X4142 (M12-B- coded). In this context, SEW‑EURODRIVE has also adapted the associated connection cables [3] for connection to the X4142 engineering interface.
  • Page 499 Electrical installation PC connection ® Example MOVIMOT flexible MMF3.. The engineering interface X31 at the connection unit in the connection box is assigned to the internal wiring of connector X4141. X4141 MMF3…1.. 33429666955 USB 2.0 connection cable (commercially available, included in the scope of delivery of USM21A) CBG..

  • Page 500: Startup

    Startup Startup information Startup 10.1 Startup information Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter "Carrying out electrical work safely".
  • Page 501 Startup Startup information 10.1.1 Lifting applications Perform the following additional steps before starting up the lifting applications:  WARNING! Danger from falling hoist. Severe or fatal injuries. Observe the following information. ð Do not use the device alone as a safety device for the lifting application. ð...
  • Page 502 Startup Startup information ð "Initialization value": With the "Torque preload" parameter, you can specify the load torque to the speed controller as the initial value in the range -1000% – 1000% of the nominal motor torque. You can set this parameter during startup or optimization of the drive.
  • Page 503 Startup Startup information Parameter settings: • For vertical drives, use the setpoint/stop function (FCB05 - speed control). Func- tions > Drive functions > FCB 05 Speed control > Stop by setpoint function > Acti- vation = "1" (Yes). – Set the parameter Functions > Drive functions > FCB 05 Speed control > Stop by setpoint function >...

  • Page 504: Startup Requirements

    Startup Startup requirements 10.2 Startup requirements Startup is only required when you need to change the factory set parameterization. In this case, the following conditions apply to startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device.

  • Page 505: Dip Switch

    Startup DIP switch 10.3 DIP switch 10.3.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to property. • Set the DIP switches only using suitable tools, such as a slotted screwdriver with a blade width of ≤ 3 mm. •...
  • Page 506 Startup DIP switch DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch ® Binary coding EtherCAT device ID Bit 2 Bit 2 Bit 2 Bit 2 DIP switch S2 The following table shows the functions of DIP switch S2: DIP switch ®...
  • Page 507 Startup DIP switch DIP switch S3 Use the DIP switch S3 to perform startup of the drive train for motors without digital in- terface. Motor assignment depends on the nominal output current of the electronics cover via the DIP switches S3/3 and S3/4. Startup via DIP switch S3 is only effective if the following requirements are met when using the memory module: ®...
  • Page 508 Startup DIP switch 10.3.2 Description of the DIP switches DIP switches S1/1 to S1/4 and S2/1 to S2/4 ® DIP switches S1/1 through S1/4 and S2/1 through S2/4 are used to set the EtherCAT device ID of the drive unit. Example address 17: DIP switch Setting...
  • Page 509 Startup DIP switch 1) See chapter "Detailed motor selection table for startup via DIP switch S3". DIP switch S3/2: Motor connection type You can select the connection type of asynchronous motors at this DIP switch. When selecting synchronous motors, the switch does not have any function. •...
  • Page 510 Startup DIP switch DIP switch S3/7 – S3/10: Motor series Use these DIP switches to select the motor series (motor type). Motor S3/7 S3/8 S3/9 S3/10 Motor series series Motor type Nominal voltage Nominal frequency DRN.. 230 V/400 V 4-pole 50 Hz DRN.. 266 V/460 V 4-pole 60 Hz...

  • Page 511: Detailed Motor Selection Table For Startup Via Dip Switch S3

    Startup Detailed motor selection table for startup via DIP switch S3. 10.4 Detailed motor selection table for startup via DIP switch S3. The following detailed motor selection tables show how to perform startup via DIP switch S3 on the standard memory module (part no. 28242882). 10.4.1 DRN..
  • Page 512 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 513 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 514 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.2 DR2S.. motor series, 4-pole DR2S.. motor series, 4-pole 230/400 V, 50 Hz 266/460 V, 60 Hz Wide-range voltage, 50/60 Hz DIP switch S3 DIP switch S3 DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/7 S3/8 S3/9...
  • Page 515 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 516 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 517 Startup Detailed motor selection table for startup via DIP switch S3. ® 10.4.3 MOVIGEAR classic motor series Motor series Motor protection DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor PK (PT1000) ®...
  • Page 518 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.4 Motor series CM3C, 2000 min Motor series CM3C, n = 2000 min Motor protection 400 V, 133 Hz DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor...
  • Page 519 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 520 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.5 Motor series CM3C, 3000 min Motor series CM3C, n = 3000 min Motor protection 400 V, 200 Hz DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor...
  • Page 521 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 522 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.6 Motor series CM3C, 4500 min Motor series CM3C, n = 4500 min Motor protection 400 V, 300 Hz DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor...
  • Page 523 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 524 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.7 Motor series CMP, 2000 min Motor series CMP. n = 2000 min Motor protection 400 V, 167 Hz DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor...
  • Page 525 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 526 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.8 Motor series CMP, 3000 min Motor series CMP, n = 3000 min Motor protection 400 V, 150/250 Hz DIP switch S3 Temperature sensor type DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor...
  • Page 527 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 528 Startup Detailed motor selection table for startup via DIP switch S3. ® Motor startup via DIP switch S3 is not possible. Start up the motor using the MOVISUITE software or the CBG21 keypad. 10.4.9 Motor series CMP, 4500 min Motor series CMP, n = 4500 min Motor protection 400 V, 225/375 Hz...
  • Page 529 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 530 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.10 Motor series DR2C., 2000 min-1 Motor series DR2S., 2000 min DIP switch S3 S3/7 S3/8 S3/9 S3/10 Motor protection Temperature sensor type DIP switch S3 S3/5 S3/6 No temperature sensor PK (PT1000) The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter.
  • Page 531 Startup Detailed motor selection table for startup via DIP switch S3. Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage...
  • Page 532 Startup Detailed motor selection table for startup via DIP switch S3. 10.4.11 Motor series DR2C., 3000 min-1 Motor series DR2S., 3000 min DIP switch S3 S3/7 S3/8 S3/9 S3/10 Motor protection Temperature sensor type DIP switch S3 S3/5 S3/6 No temperature sensor PK (PT1000) The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter.

  • Page 533: Startup With "Ex Works Parameters

    Startup Startup with "ex works parameters" Motor Electronics cover DIP switch S3 Connection Motor assignment in relation to the Brake type inverter power Type desig- Nominal output Motor type nation current Type/nominal S3/1 S3/2 S3/3 S3/4 Motor power voltage 0095 9.5 A BE5/230 V Adjusted...

  • Page 534: Startup Of Third-Party Motors

    Startup Startup of third-party motors 10.6 Startup of third-party motors Asynchronous mo- The nameplate data of the motor must be entered during startup: tors • Nominal motor speed • Nominal motor frequency • Nominal motor voltage • Nominal motor current •...

  • Page 535: Startup Of Motors With The Movilink Ddi Interface

    Startup Startup of motors with the MOVILINK® DDI interface – Number of poles – Mechanical power – Power factor After the nameplate startup, SEW‑EURODRIVE recommends carrying out a parame- ter parameterization with FCB25. 1) Guided startup in preparation. Startup of motors with MOVILINK®...

  • Page 536: Application-Related Startup

    Startup Application-related startup 10.8 Application-related startup ® The applications are started up with specific settings using the MOVISUITE engineer- ing software. Pay attention to the information in the Product manual > chapter "Startup" > "Applica- tion-related startup", including the sub-chapters. 10.8.1 Pumps and fans Observe the following information:...
  • Page 537 Startup Application-related startup 10.8.3 Prioritized terminal control Description The "Prioritized terminal control" function is a control function that prioritizes control of the drive independently of the parameterized control signal source (e.g. fieldbus) via digital inputs. Operating behavior Firmware version 12 of the basic device covers the different operating behaviors of previous firmware versions.
  • Page 538 Startup Application-related startup Safety option Parameter Operating behavior setting Safety card Interrupt F-commu- When activating the prioritized terminal control, F-communica- with nication tion with the safety card is stopped. safe inputs = YES (default) The communication timeout of the safety card activates the safety sub-functions and inhibits the drive.
  • Page 539 Startup Application-related startup Functions Edge detection after STO and power ON The Edge detection after STO and power on parameter specifies whether the priorit- ized terminal control is started after the deactivation of the safety sub-function or with a power switch-on by the signal level or by a positive signal edge. All other states are evaluated only via the signal level.
  • Page 540 Startup Application-related startup Speed source The Speed source parameter defines the behavior of safe communication with the higher-level safety controller when the prioritized terminal control is activated. Parameter Setting Meaning Speed Prioritized The "Prioritized terminal control" func- source terminal control – tion applies the speed from the follow- speed setpoint...

  • Page 541: Startup With Movisuite Engineering Software

    Startup Startup with MOVISUITE® engineering software Signal at Setting Operating behavior digital input Prioritized Edge detection If the prioritized terminal control has been terminal control – after STO and activated by a digital input signal, the con- positive direction POWER ON troller enables the drive in positive direc- of rotation = signal level...
  • Page 542 Startup Startup with MOVISUITE® engineering software The motor is started up in drive train 1. When using a motor from SEW‑EURODRIVE, select the motor type from the catalog or enter the nameplate. You can perform the startup for motors and encoders from SEW‑EURODRIVE with an electronic nameplate based on the data contained there.

  • Page 543: 10.10 Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad 10.10 Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG21A keypad", including the sub-chapters.
  • Page 544 Startup Startup with the CBG21A keypad • Change the value of the digit by using the <up/down> arrow keys. • Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display. Manual operation Optimization of the control mode Application...

  • Page 545: 10.11 Startup With The Cbg11A Keypad

    Startup Startup with the CBG11A keypad 10.11 Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG11A keypad", including the sub-chapters.
  • Page 546 Startup Startup with the CBG11A keypad 1. Change the digit within a number by using the <left/right> arrow keys. 2. The editable digit is underlined. 3. Change the value of the digit by using the <up/down> arrow keys. 4. Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display.

  • Page 547: Deactivating Dynastop For The Startup Procedure

    Startup Disabling DynaStop® for startup purposes Disabling DynaStop® for startup purposes ® 10.12 Deactivating DynaStop for the startup procedure ® 10.12.1 Important information about deactivating DynaStop (option /DSP) WARNING ® Removing the electronics cover will deactivate DynaStop Severe or fatal injuries. •...
  • Page 548 Startup Disabling DynaStop® for startup purposes ® 10.12.2 Steps to deactivate DynaStop INFORMATION ® For further information on the DynaStop function, refer to chapter "Operation" in the product manual and the documentation of the connected drive unit. ® Disabling DynaStop by removing the electronics cover ®...

  • Page 549: Startup Of The Movisafe® Cs..a Safety Option

    Startup Startup of the MOVISAFE® CS..A safety option Startup of MOVISAFE ® CS..A safety option ® 10.13 Startup of the MOVISAFE CS..A safety option 10.13.1 Important information WARNING Unexpected and unwanted movement of the drive during parameterization of the safety option. Severe or fatal injuries.
  • Page 550 For a successful startup, you need the "Assist CS.." parameterization tool. You can ® call up the "Assist CS.." parameterization tool directly in MOVISUITE (download from www.sew-eurodrive.com). Parameterization procedure This chapter describes the parameterization of the safety sub-functions step-by-step. ®...
  • Page 551 Startup Startup of the MOVISAFE® CS..A safety option 6. Parameterization Set the parameterization according to the safety-related requirements of your ap- plication. ® To parameterize the MOVISAFE  CS..A safety option, call up the individual areas in the parameter tree and enter the required input values. The higher-level param- eters, such as IO fault effects, fieldbus connection, encoder activation, and limit speeds of the motor are set in the "General parameters"...
  • Page 552 Startup Startup of the MOVISAFE® CS..A safety option Variant 1: Startup with default parameterization ® After a safety protocol (e.g. PROFIsafe) has been activated, the MOVISAFE   CS..A safety option can be started up with the default parameterization of the safety sub- functions.
  • Page 553 Startup Startup of the MOVISAFE® CS..A safety option Variant 2: With connection to safe communication (safety protocol) ® The MOVISAFE CS..A safety option can be parameterized and operated (fieldbus connection) with connection to safe communication (e.g. PROFIsafe safety protocol). Take the following marginal conditions into consideration with this operating mode: ®...
  • Page 554 Startup Startup of the MOVISAFE® CS..A safety option 10.13.4 Starting up encoder systems Encoder evaluation of the CSL51A safety option The CSL51A safety option supports the safe encoder EI7C  FS. The following condi- tions are met with the use of the EI7C FS: •...
  • Page 555 Startup Startup of the MOVISAFE® CS..A safety option 2. Then select the menu item "Perform pairing". 3. After successful pairing, you can conclude your startup phase. 48371223947 ® Product Manual – MOVIMOT flexible DSI...
  • Page 556 Startup Startup of the MOVISAFE® CS..A safety option 10.13.5 Parameterizing the safety sub-functions INFORMATION F-communication must be activated or the safety sub-function must be parameterized on an F-DI so that the safety sub-function is activated with logical "0" at the safe digi- tal input or via the safe process data.
  • Page 557 Startup Startup of the MOVISAFE® CS..A safety option ® STO safety sub-function with MOVISAFE CS..A When the STO safety sub-function is activated, the internal safe digital output F- DO_STO and the safe digital outputs F-DO assigned to the STO function are disabled immediately.
  • Page 558 Startup Startup of the MOVISAFE® CS..A safety option ® SS1-t safety sub-function with MOVISAFE CS..A The SS1-t safety sub-function monitors the parameterized time delay and triggers the STO safety sub-function once the time delay has elapsed. To implement the SS1-t safety sub-function, the ramp monitoring must be set to "none"...
  • Page 559 Startup Startup of the MOVISAFE® CS..A safety option ® SS1-r safety sub-function with MOVISAFE CS..A Introduction The SS1-r safety sub-function monitors the amount of motor deceleration within speci- fied limits. The STO safety sub-function is activated if the motor speed drops below a specified limit value.
  • Page 560 Startup Startup of the MOVISAFE® CS..A safety option Fault response during limit value violation Due to the limit value violation, the STO safety sub-function is activated without brake application delay. The limit value violation must be acknowledged. By deactivating the SSx function, the limit value violation is not acknowledged.
  • Page 561 Startup Startup of the MOVISAFE® CS..A safety option ® SS2-t safety sub-function with MOVISAFE CS..A INFORMATION The SS2‑t safety sub-function must not be used in conjunction with the EI7C FS built- in encoder. The SS2-t safety sub-function monitors the parameterized time delay and triggers the SOS safety sub-function once the time delay has elapsed.
  • Page 562 Startup Startup of the MOVISAFE® CS..A safety option Fault response during limit value violation No fault response with limit value violation. Fault response during encoder fault If an encoder fault occurs, the STO safety sub-function is activated immediately without brake application delay. The status of the SSx function becomes inactive. The encoder fault must be acknowledged.
  • Page 563 Startup Startup of the MOVISAFE® CS..A safety option ® SS2-r safety sub-function with MOVISAFE CS..A INFORMATION The SS2‑r safety sub-function must not be used in conjunction with the EI7C FS built- in encoder. The SS2-r safety sub-function monitors the amount of motor deceleration within speci- fied limits.
  • Page 564 Startup Startup of the MOVISAFE® CS..A safety option • FCB04 Manual mode • FCB20 Jog mode Activation Number of instances: 2 (SSx1, SSx2) The safety sub-function can be activated by the following sources: • F-DI (function assignment) • Safe process output data (SSx1, SSx2) Status The status of the safety sub-function is displayed in the following areas: ®...
  • Page 565 Startup Startup of the MOVISAFE® CS..A safety option ® SOS safety sub-function with MOVISAFE CS..A INFORMATION The SOS safety sub-function must not be used in conjunction with the EI7C FS built- in encoder. The SOS safety sub-function monitors the drive position with the parameterized posi- tional tolerance.
  • Page 566 Startup Startup of the MOVISAFE® CS..A safety option ® SLA safety sub-function with MOVISAFE CS..A The SLA function monitors the acceleration within the parameterized limit values. If the SLA safety sub-function is activated, first the parameterized Monitoring delay (8706.9) applies. During the monitoring delay, the parameterized Maximum speed (8707.1) is monitored.
  • Page 567 Startup Startup of the MOVISAFE® CS..A safety option • SSx1, SSx2 The "SSx1" or "SSx2" error response can be selected only if the corresponding SSx instance is enabled. • F-PI The fault response "F-PI" can only be selected if a safety protocol has been select- ®...
  • Page 568 Startup Startup of the MOVISAFE® CS..A safety option ® SLS safety sub-function with MOVISAFE CS..A The SLS safety sub-function monitors the actual speed for exceeding the parameter- ized limit speed. When the limit speed is exceeded, the parameterized fault response is triggered.
  • Page 569 Startup Startup of the MOVISAFE® CS..A safety option Activation Number of instances: 4 The SLS safety sub-function can be activated via the following sources: • F-DI (function assignment) • Safe process output data (SLS 1, SLS 2, SLS 3, SLS 4) • Permanently activated Status If the SLS function is activated and the transition ramp is completed, the status of the SLS function is active.
  • Page 570 Startup Startup of the MOVISAFE® CS..A safety option ® SSR safety sub-function with MOVISAFE CS..A The SSR function monitors the motor speed within the parameterized speed limits. The parameterized fault response is triggered if the limit values are exceeded. The drive is stopped with the STO or SS1 safety sub-functions, or the information that the limit values were exceeded is transmitted to a safety controller via the safe process data.
  • Page 571 Startup Startup of the MOVISAFE® CS..A safety option Fault response during limit value violation If one of the limit speeds is exceeded, one of the following parameterized fault re- sponses can be activated: • • SSx1, SSx2 The "SSx1" or "SSx2" error response can be selected only if the corresponding SSx instance is enabled.
  • Page 572 Startup Startup of the MOVISAFE® CS..A safety option Speed filter The speed filter can be parameterized with the SLS, SSM and SSR function. The speed filter makes it possible to exceed the limit speed "briefly" without triggering the fault response. The speed filter is activated if the filter is > "0". This additional functionality allows you to filter speed peaks in the event of an unbal- anced operation (speed peaks in the signal).
  • Page 573 Startup Startup of the MOVISAFE® CS..A safety option ® SDI safety sub-function with MOVISAFE CS..A The SDI function monitors the movement in the blocked direction of rotation. The STO safety sub-function is activated when the configured tolerance is violated. The function can be activated by means of a safe digital input F‑DI via safe process data (SDI 1, SDI 2), or the function can be activated permanently via the parameteri- zation.
  • Page 574 Startup Startup of the MOVISAFE® CS..A safety option ® SLI safety sub-function with MOVISAFE CS..A The SLI safety sub-function can be used to implement safe, relative position functions. The SLI function monitors whether the defined limits are exceeded. The defined limits are calculated based on the settings of the following parameters: •...
  • Page 575 Startup Startup of the MOVISAFE® CS..A safety option Activation Number of instances: 2 The SLI safety sub-function can be activated via the following sources: • F-DI (function assignment) • Safe process output data (SLI1, SLI2) • SSx1, SSx2 final state SLI increment enable Number of instances: 1 The SLI increment enable is not time limited and is activated by a 0 → 1 edge on one...
  • Page 576 Startup Startup of the MOVISAFE® CS..A safety option Encoder fault muting WARNING The active "Encoder fault muting" function deactivates the encoder-dependent safety sub-functions (except STO). This can cause the system to start up immedi- ately. Severe or fatal injuries. • Before activating the "Encoder fault muting"...
  • Page 577 Startup Startup of the MOVISAFE® CS..A safety option The "Muting safe process output data" function is activated by a 0 → 1 edge at a safe digital input F-DI or by starting the emergency mode using the keypad. The activated "Muting F-PO" function is signaled on the LED F-ERR by rapid yellow flashing. The "Muting F-PO"...
  • Page 578 Startup Startup of the MOVISAFE® CS..A safety option Test mode The limit value violation of the safety sub-functions SS1, SS2, and SOS can be tested when test mode is active. The test mode suppresses the basic device control (FCB selection). The test mode is activated by a rising edge (0 →...
  • Page 579 The safety option must be configured in the device configuration via drag and drop from the hardware catalog into the slot of the SEW-EURODRIVE drive system en- abled for it. The following settings must be checked so that fault-free PROFIsafe communication with the safety option can be established: –...
  • Page 580 Startup Startup of the MOVISAFE® CS..A safety option Setting the safety protocol The CS..A safety option supports several safety protocols. Select "PROFIsafe" under [F-communication] > [Configuration] in the "Assist CS.." parameterization tool. Setting the destination address The destination address must be identical with the address set for the device in the PROFIsafe host.
  • Page 581 XML/ESI files for MOVI-C decentralized drive electronics with DSI, decentralized drive electronics with CiA402). Download from www.sew-eurodrive.com. Always use the latest device descrip- tion file. Safety option settings As well as parameterization of the safety sub-functions, the corresponding safety pro- tocol and the F‑address must be set during startup.
  • Page 582 Startup Startup of the MOVISAFE® CS..A safety option ® 2. Integrate a corresponding Safety over EtherCAT main device into the project. ® Product Manual – MOVIMOT flexible DSI...
  • Page 583 Startup Startup of the MOVISAFE® CS..A safety option 3. The devices are available in the library under [Slaves] > [Axis]. Add a device into the project according to the wiring diagram. 4. Select the profile matching the safety option used. 33765168651 5. Make the required settings. ®...
  • Page 584 Startup Startup of the MOVISAFE® CS..A safety option 33765375371 • "Slave address" choice box ® Here you select the Safety over EtherCAT address specified in the "As- ® sist CS.." parameterization tool in MOVISUITE • "Watchdog time" choice box Transmission is monitored via timers (watchdog) that are checked in each ®...
  • Page 585 Startup Startup of the MOVISAFE® CS..A safety option 7. After creating the appropriate profile, transfer this profile to the function block dia- gram of the SafePLC2 configuration tool using the corresponding green arrow. 33764895755 ® Product Manual – MOVIMOT flexible DSI...
  • Page 586 Startup Startup of the MOVISAFE® CS..A safety option 8. In the function block diagram of the SafePLC2 configuration tool, you now have access to all available safety sub-functions of the safety option. 33764891275 ® 9. Load the configuration into the Safety over EtherCAT main device module SCU.
  • Page 587 Startup Startup of the MOVISAFE® CS..A safety option 3. Under "Project Settings", select the "FSoE Router" entry. In the "FSoE Router" window, activate the "FSoE Routing Enabled" check box and confirm your setting with [OK]. 33037456139 Startup in the IEC Editor Requirements •...
  • Page 588 2. Assign a free FSoE slot to the safety controller. 3. Repeat these steps for all FSoE slots. 4. Log on the project on the safety controller. 5. Upload the configuration to the SEW-EURODRIVE controller. 6. Create a boot project. 7. Restart the system.
  • Page 589 Startup Startup of the MOVISAFE® CS..A safety option 10.13.7 Safety-relevant acceptance DANGER Proper functioning of the safety sub-functions is not guaranteed without a safety-re- levant acceptance. Severe or fatal injuries. • Check each individual safety sub-function. • An individual acceptance report may be created only when the system is in idle state.
  • Page 590 Startup Startup of the MOVISAFE® CS..A safety option Sequence After a successful startup, you must confirm that the data of the acceptance report matches the parameters on the safety option and the requirements. You must prove and protocol the values parameterized for the user units, sensors, and monitoring functions individually.
  • Page 591 Startup Startup of the MOVISAFE® CS..A safety option • Encoder resolution • Gear unit ratio and other ratios • All other mechanical elements that have an influence on the position values, such as diameter of the drive wheel. Procedure for acceptance of speed and acceleration 1.
  • Page 592 Startup Startup of the MOVISAFE® CS..A safety option Creating an acceptance report ® With the Assist  CS.. tool integrated in MOVISUITE , you can generate an individual acceptance report and save it as a PDF. Before creating the report, enter the sys- tem‑specific data in the Assist CS..
  • Page 593 Startup Startup of the MOVISAFE® CS..A safety option 10.13.8 Restoring the delivery state WARNING Unexpected and unwanted movement of the drive after having restored the delivery state of the safety option. Severe or fatal injuries. • Make sure that organizational measures are taken for the protection of personnel and machinery.
  • Page 594 Startup Startup of the MOVISAFE® CS..A safety option 10.13.9 Resetting the password INFORMATION Observe the data in the operating instructions of the respective decentralized basic device when installing or removing the electronics cover. Proceed as follows: 1. Switch off the system. 2.

  • Page 595: Operation

    Operation Maintenance switch Operation 11.1 Maintenance switch 11.1.1 Load disconnectors /D11 and /M11 WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. •...
  • Page 596 Operation Maintenance switch 11.1.2 Load disconnector /R01 at the inverter output WARNING Electric shock due to mixing up the load disconnector and its function. Severe or fatal injuries. • Before opening the device, check the type designation on the nameplate to see which load disconnector is installed in the device.
  • Page 597 Operation Maintenance switch at the inverter output acts on digital input DI08 (output stage inhibit) of the unit. This means that the output stage is inhibited when the load disconnector is actuated. You can query the switching state of the load disconnector via the state of digital in- put DI08.

  • Page 598: Front Module With Integrated Local Control

    Operation Front module with integrated local control 11.2 Front module with integrated local control The following figure shows the front module with integrated local control: 54670935947 "S2 key switch" (→ 2 599) "S1 selector switch direction of rotation" (→ 2 599) "Engineering interface (RJ10, under the screw plug)" (→ 2 484) "Connector digital inputs" (→ 2 481) The front module is used for local mode at one speed.

  • Page 599: S2 Key Switch

    Operation S2 key switch 11.3 S2 key switch The S2 key switch is used to activate local mode. • 0 = Automatic mode • 1 = Local mode The S2 key switch can be removed in any position. The feedback contact of the S2 key switch is digital input DI08. 11.4 S1 selector switch direction of rotation In local mode, you can set the direction of rotation of the drive using the S1 direction...

  • Page 600: Manual Mode With Cbg22A On-Site Keypad

    Operation Manual mode with CBG22A on-site keypad 11.5 Manual mode with CBG22A on-site keypad With the CBG22A on-site keypad, you can intuitively operate the drive unit or device using the function keys, symbols and functions on the color display. On-site operation is only possible under the following conditions: ®...
  • Page 601 Operation Manual mode with CBG22A on-site keypad Keys The following figure shows the keys of the CBG22A local keypad: 9007233260688395 a = Navigate in the menu b = Manual mode control section <Up/down> arrow keys <RESET> key <OK> key <i> Information key <Left/right>...
  • Page 602 Operation Manual mode with CBG22A on-site keypad Symbols used The selectable functions are shown on the display of the local keypad in the form of icons. Start menu Monitoring ® MOVISAFE CS.. DIP switch Process data Digital inputs/outputs Operating and energy data Device information Fault memory Gateway operation...

  • Page 603: Manual Mode With Movisuite

    Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® 11.6 Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
  • Page 604 Operation Manual mode with MOVISUITE® Manual mode is deactivated: • When you click the [Deactivate manual mode] button • Or when you close the "Manual mode" window. 11.6.2 Control in manual mode Manual mode window Once manual mode has been successfully activated, you can control the device using ®...

  • Page 605: Dynastop

    Operation DynaStop® DynaStop® ® 11.7 DynaStop 11.7.1 Functional description WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. Severe or fatal injuries. ® • DynaStop must not be used for hoists. ® •...

  • Page 606: Release Brake/Deactivate Dynastop

    Operation Release brake/deactivate DynaStop® with FCB 01 Release brake/ deactivate DynaStop® with FCB 01 ® 11.8 Release brake/deactivate DynaStop with FCB 01 11.8.1 Information INFORMATION ® For information on deactivating the DynaStop function for startup and assembly ® work, refer to chapter "Deactivating DynaStop for startup work" (→ 2 547).
  • Page 607 Operation Release brake/deactivate DynaStop® with FCB 01 In case the output stage is inhibited by a control signal (digital input or process data ® bit), you can release the brake/deactivate DynaStop by using the "Release brake/de- ® activate DynaStop with FCB  01" function. For example, this allows to move loads freely using a horizontal conveyor.

  • Page 608: Dynastop In Conjunction With Sto

    Operation DynaStop® in conjunction with STO DynaStop® in conjunction with STO ® 11.9 DynaStop in conjunction with STO WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. Severe or fatal injuries. ® •...
  • Page 609 Operation DynaStop® in conjunction with STO ® The following figure shows the use of the DynaStop function in conjunction with the STO function and controller according to SS1-t: Deceleration ramp Rotational speed Drive enable control signal ® DynaStop Activated at the end of the drive ramp.
  • Page 610 Operation DynaStop® in conjunction with STO 11.9.2 Drive behavior when STO is activated before rotational speed "0" is reached NOTICE Danger due to incorrect parameter setting. If the parameter Functions > Drive functions > FCB01 Output stage inhibit > Acti- ®...
  • Page 611 Operation DynaStop® in conjunction with STO The following figure shows the behavior when STO is activated before rotational speed "0" is reached: Deceleration ramp Rotational speed Drive enable control signal Active ® DynaStop Inactive 48771248907 Parameter setting: • Functions > Drive functions > FCB01 Output stage inhibit > Activate ®...

  • Page 612: 11.10 Operation - Functional Safety

    Operation Operation - Functional safety 11.10 Operation - Functional safety 11.10.1 Hazard caused by coasting of the drive WARNING Hazard caused by coasting of the drive. Without a mechanical brake or if the brake is faulty, a danger exists of the drive coasting to a halt. Severe or fatal injuries.
  • Page 613 Operation Operation - Functional safety ® 11.10.3 Operating states of the MOVISAFE CS..A safety option ® The MOVISAFE   CS..A safety option distinguishes between the following operating states: • Operation • Parameterization • Safe state after critical fault Operating state "Operation" In the "Operation"...

  • Page 614: 11.11 It Security

    Operation IT security 11.11 IT security 11.11.1 Hardening measures Perform the following hardening measures: • Regularly check if updates are available for your products. • Report incidents concerning IT security by e-mail to cert@sew‑eurodrive.com. • Regularly check which Security Advisories are available in the Online Support of SEW‑EURODRIVE.

  • Page 615: Service

    Service Evaluating error messages Service NOTICE Improper work on the devices can result in damage. Damage to property. • Make sure that the devices from SEW‑EURODRIVE are repaired by qualified specialists only. • Consult SEW‑EURODRIVE SERVICE. 12.1 Evaluating error messages ®...

  • Page 616: Resetting Error Messages

    Service Resetting error messages 12.2 Resetting error messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives. Severe or fatal injuries. • Prevent the system from performing an unintentional startup. Acknowledge an error message by: •...

  • Page 617: Error Messages With Parameterizable Response

    Service Error messages with parameterizable response 12.4 Error messages with parameterizable response The following table shows the error messages with parameterizable responses: Error Description Index Possible error response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture –...
  • Page 618 Service Error messages with parameterizable response Error Description Index Possible error response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchroni- • Warning zation. • Application stop (with out- put stage inhibit) •...

  • Page 619: Responses To Error Acknowledgement

    Service Responses to error acknowledgement Error Description Index Possible error response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...
  • Page 620 Service Responses to error acknowledgement Software restart A software restart does not actually reset the micro controller. Response Effect The firmware is restarted without the boot loader becoming ac- tive (no display of "b0"!). Reference positions of incremental encoder systems are lost. Any fieldbus interfaces that are present are not affected.

  • Page 621: Status And Operating Displays

    Service Status and operating displays 12.6 Status and operating displays ® Plus 12.6.1 LED indicators EtherCAT /SBus ® Plus The following figure shows an example of the LEDs of the EtherCAT /SBus design: DSI10A-0020-503-A-S00-000 EtherCAT / SBusPLUS 27021626025098251 [1] "F-ERR" LED [4] "ERR"...
  • Page 622 Service Status and operating displays 12.6.2 General LEDs "F-ERR" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-ERR"...
  • Page 623 Service Status and operating displays "F-RUN" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-RUN"...
  • Page 624 Service Status and operating displays "DRIVE" status LED The following table describes the display functions of the "DRIVE" LED: Operating status/ Meaning Measure Error Suberror code code – Not ready for opera- Line voltage absent. Power on the line tion voltage.
  • Page 625 Service Status and operating displays Operating status/ Meaning Measure Error Suberror code code Ground error Refer to chapter "Error description” in Flashing, 1 Hz Brake chopper error the product manual Line error for possible mea- sures. DC link error 1, 2, 3 Speed monitoring error 1, 2, 5, 6, Control mode error...
  • Page 626 Service Status and operating displays Operating status/ Meaning Measure Error Suberror code code 1, 2 Output stage monitoring error Contact SEW‑EURODRIVE Steady light Brake chopper error Service. DC link error 3, 4, 8 Control mode error 2, 99 Data Flexibility error 7, 8 Temperature monitoring error 1, 3, 6, 7,...
  • Page 627 Service Status and operating displays LEDs "L/A" IN The following table shows the display functions of the "L/A" IN LED: Meaning ® PLUS Green There is an Ethernet connection to the EtherCAT /SBus interface IN without bus activity. Illuminated ® PLUS Green There is an Ethernet connection to the EtherCAT...
  • Page 628 Service Status and operating displays ® Plus 12.6.3 Bus-specific LEDs for EtherCAT /SBus "RUN" LED The following table describes the display functions of the "RUN" LED: Status Meaning "INIT" state The interface is in the "INIT" state. Green "PRE_OPERATIONAL" state Flashing Mailbox communication is possible.

  • Page 629: Standard Error Description

    Short circuit at the motor output. – Check motor cable for short circuit. – Remove the short circuit. Power output stage defective. Contact SEW-EURODRIVE Service. Motor current too high. Connect a smaller motor. Error: 1.2 (0102hex | 258dec) Description: Overcurrent in output stage...
  • Page 630 Cause Measure Ground fault in the motor lead. Eliminate ground fault. Ground fault in the inverter. Contact SEW-EURODRIVE Service. Ground fault in the motor. Eliminate ground fault. Ground fault in line components. Eliminate ground fault. Ground fault detected in the storage line.
  • Page 631 Service Standard error description 12.7.5 Error 7 DC link Error: 7.1 (0701hex | 1793dec) Description: DC link overvoltage Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage exceeded. – Check the connection of the braking resistor. – Decrease deceleration. –...
  • Page 632 Service Standard error description Error: 8.3 (0803hex | 2051dec) Description: Maximum speed at motor shaft exceeded Response: Output stage inhibit Cause Measure The actual speed has exceeded the limit value Reduce the maximum motor speed. "Maximum speed at motor shaft". This limit value is set to match the motor and gear unit at startup.
  • Page 633 Service Standard error description Error: 9.4 (0904hex | 2308dec) Description: Correct current supply of motor not possible Response: Output stage inhibit Cause Measure With active current monitoring during premagneti- – Check motor cable. zation, the required current could not be im- –...
  • Page 634 Service Standard error description Error: 9.9 (0909hex | 2313dec) Description: Parameter measurement not possible with active motor type Response: Output stage inhibit Cause Measure Only the parameters of an asynchronous motor or Omit parameter measurement. synchronous motor can be measured. Error: 9.10 (090Ahex | 2314dec) Description: Rotor stall monitoring Response: Output stage inhibit...
  • Page 635 Error: 10.1 (0A01hex | 2561dec) Description: Initialization error Response: Application stop + output stage inhibit Cause Measure Error detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not equal to 0. Service. ® Product Manual – MOVIMOT flexible DSI...
  • Page 636 Response: Application stop + output stage inhibit Cause Measure Unknown program command (illegal opcode) de- Check the program. Contact SEW-EURODRIVE tected in Data Flexibility program. Service. The version of the MOVIKIT® software module in – Adjust the firmware version of the device ac-...
  • Page 637 Response: Application stop + output stage inhibit Cause Measure The watchdog has detected a fault. The program Check the program. Contact SEW-EURODRIVE runtime exceeds the permitted time. Service. Execution time of PDI task or PDO task exceeds – Use slicing mode.
  • Page 638 Error: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Error: 10.20 (0A14hex | 2580dec) Description: Application error – warning Response: Warning Cause Measure Error detected in the application program.
  • Page 639 Response: Warning with self-reset Cause Measure Error detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Error: 10.25 (0A19hex | 2585dec) Description: Application error – application stop + output stage inhibit with self-reset Response: Application stop + output stage inhibit with self reset...
  • Page 640 – Ensure sufficient cooling. ceeded. The fan (if present) is defective. The maximum Contact SEW-EURODRIVE Service. permitted heat sink temperature has been ex- ceeded. The temperature sensor is defective. The maxi- Contact SEW-EURODRIVE Service.
  • Page 641 – Ensure sufficient cooling. threshold. The fan (if present) is defective. The device uti- Contact SEW-EURODRIVE Service. lization has reached or exceeded the switch-off threshold. The fan (if present) is blocked or dirty.
  • Page 642 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure There is a short circuit at the temperature sensor Contact SEW-EURODRIVE Service. of the heat sink. Error: 11.9 (0B09hex | 2825dec) Description: Overtemperature of signal electronics Response: Output stage inhibit...
  • Page 643 Service Standard error description Error: 12.2 (0C02hex | 3074dec) Description: DC 24 V brake voltage not within tolerance range Response: Application stop + output stage inhibit Cause Measure DC 24 V supply voltage is not within tolerance Check the DC 24 V supply voltage. range of 24 –...
  • Page 644 Service Standard error description Error: 12.8 (0C08hex | 3080dec) Description: Supply voltage fault Response: Brake supply voltage fault Cause Measure The error can be caused as follows: – Check the supply voltage. – The supply voltage of the brake rectifier is out- –...
  • Page 645 Service Standard error description Error: 12.23 (0C17hex | 3095dec) Description: Digital motor integration – timeout Response: Output stage inhibit Cause Measure Communication with the integrated brake control Check the connection. is disrupted. Error: 12.24 (0C18hex | 3096dec) Description: Digital motor integration – initialization error Response: Output stage inhibit Cause Measure...
  • Page 646 Service Standard error description Error: 13.3 (0D03hex | 3331dec) Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring Use a different encoder type. steps/pulses per revolution/multi-turn). INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 647 Service Standard error description Error: 13.6 (0D06hex | 3334dec) Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure The amount resulting from the level of the two – Check the wiring. track signals A and B is lower than the permitted –...
  • Page 648 Cause Measure An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. Communication with the encoder has failed. Contact SEW-EURODRIVE Service. Error: 13.12 (0D0Chex | 3340dec) Description: Emergency Response: Encoder 1 – latest critical fault Cause Measure The CANopen encoder signals an emergency.
  • Page 649 Service Standard error description Error: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: Encoder 1 – latest fault Cause Measure A communication error was detected during ini- – Check the wiring. tialization. – Check the startup parameters. – Check the encoder settings. INFORMATION In "Emergency mode"...
  • Page 650 Service Standard error description Error: 13.16 (0D10hex | 3344dec) Description: High level in data line – critical error Response: Encoder 1 – latest critical fault Cause Measure A permanent high level of the data signal was de- – Check the wiring. tected.
  • Page 651 Service Standard error description Error: 13.20 (0D14hex | 3348dec) Description: SSI encoder – critical error Response: Encoder 1 – latest critical fault Cause Measure The SSI encoder has detected a critical error. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 652 Service Standard error description Error: 13.23 (0D17hex | 3351dec) Description: Internal error Response: Encoder 1 – latest fault Cause Measure The encoder has detected an internal error. – Check the wiring. – Check interference sources (light beam inter- INFORMATION rupted, reflector, signal cables, etc.). The encoder error code is displayed in MOVI- –...
  • Page 653 Service Standard error description Error: 13.27 (0D1Bhex | 3355dec) Description: Digital motor integration – fault Response: Encoder 1 – latest fault Cause Measure The encoder of the digital motor integration has – Check for EMC-compliant installation. detected a fault. The exact cause of the fault is –...
  • Page 654 Service Standard error description Error: 16.3 (1003hex | 4099dec) Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure Starting up thermal model not yet completed or its Perform startup again. parameterization invalid. Error: 16.5 (1005hex | 4101dec) Description: Current limit smaller than magnetizing current of the motor Response: Output stage inhibit Cause...
  • Page 655 Service Standard error description Error: 16.8 (1008hex | 4104dec) Description: Temperature sensor motor 1 – startup error Response: Output stage inhibit Cause Measure Error during startup of temperature sensor of mo- Check the startup parameters. tor 1. Error: 16.9 (1009hex | 4105dec) Description: Temperature sensor motor 2 –...
  • Page 656 Service Standard error description Error: 16.13 (100Dhex | 4109dec) Description: Several motor protection models active Response: Output stage inhibit Cause Measure Several motor protection models are active in one – Perform startup again. of the thermal motor monitorings. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 657 Service Standard error description Error: 16.24 (1018hex | 4120dec) Description: Speed controller sampling time not possible with PWM frequency or control mode Response: Application stop + output stage inhibit Cause Measure The set speed controller sampling time of 2 ms is –...
  • Page 658 Standard error description Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. Error: 16.40 (1028hex | 4136dec) Description: Startup data set invalid Response: Output stage inhibit Cause Measure The startup data set on the replaceable memory –...
  • Page 659 Service Standard error description Error: 17.8 (1108hex | 4360dec) Description: Non-volatile data not loaded Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The CPU has been restarted several times – Acknowledge the error. without firmware being fully initialized. The non- –...
  • Page 660 Service Standard error description Error: 18.7 (1207hex | 4615dec) Description: Fatal software error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fatal software error was detected. – Switch the device off and on again. –...
  • Page 661 Error: 18.13 (120Dhex | 4621dec) Description: Calibration data not plausible Response: Output stage inhibit Cause Measure Calibration data not plausible. Contact SEW-EURODRIVE Service. Error: 18.14 (120Ehex | 4622dec) Description: Energy management error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure An application that switches supply voltages (e.g.
  • Page 662 Service Standard error description Error: 19.4 (1304hex | 4868dec) Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The acceleration setpoint in the profile value con- Correct the setpoint. nection is not plausible. The acceleration limit may only be specified as an absolute value.
  • Page 663 Service Standard error description Error: 19.11 (130Bhex | 4875dec) Description: Error signal level of direction of rotation reversal at enable time Response: Output stage inhibit Cause Measure At the time of enable, the signal levels of the ex- Check the control or cabling. ternal direction of rotation reversal are not plausi- ble.
  • Page 664 – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure The fan is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT flexible DSI...
  • Page 665 The state change of the STO signals is too slow. Ensure steeper switching edge. An internal defect has occurred in the STO circuit. Contact SEW-EURODRIVE Service. Error: 20.23 (1417hex | 5143dec) Description: Temperature detection in power section faulty...
  • Page 666 Service Standard error description Error: 21.3 (1503hex | 5379dec) Description: Incompatible drive Response: Output stage inhibit Cause Measure The connected drive does not match the drive – Connect an appropriate drive. that was started up. – Perform startup again. Error: 21.4 (1504hex | 5380dec) Description: Invalid label Response: Output stage inhibit Cause...
  • Page 667 Service Standard error description Error: 21.9 (1509hex | 5385dec) Description: Impermissible hot plug Response: Emergency stop + output stage inhibit Cause Measure A slave of digital motor integration was connected – Activate the configuration state of the inverter, while the drive was enabled. e.g.
  • Page 668 Service Standard error description Error: 21.14 (150Ehex | 5390dec) Description: Missing startup of brake control Response: Output stage inhibit Cause Measure The brake control has not been started up. Start up brake control or connect another drive. Error: 21.15 (150Fhex | 5391dec) Description: Motor temperature detection not available Response: Output stage inhibit Cause...
  • Page 669 SEW‑EURODRIVE Service. Fault detected on switched-mode power supply. Check the DC 24 V supply voltage. Error detected at the gate driver of a power semi- Contact SEW-EURODRIVE Service. conductor. 12.7.19 Error 25 Parameter memory monitoring Error: 25.1 (1901hex | 6401dec)
  • Page 670 Service Standard error description Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
  • Page 671 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Error: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Output stage inhibit...
  • Page 672 Description: Calibration data of control electronics – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service. Error: 25.18 (1912hex | 6418dec) Description: QA data power section – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section.
  • Page 673 System state: Fault acknowledgment with CPU reset Cause Measure Runtime error detected in the replaceable Contact SEW-EURODRIVE Service. memory module of the safety option. Error: 25.51 (1933hex | 6451dec) Description: Replaceable memory module of safety option – initialization error Response: Warning...
  • Page 674 [Functions] > [Setpoints] > [Basic settings]. Error: 26.3 (1A03hex | 6659dec) Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section detected critical fault and request- Contact SEW-EURODRIVE Service. ed external emergency shutdown. ® Product Manual – MOVIMOT flexible DSI...
  • Page 675 Service Standard error description Error: 26.4 (1A04hex | 6660dec) Description: Error while monitoring temperature of external braking resistor Response: Response to external braking resistor error Cause Measure The connected temperature switch of the external – Check the mounting position of the braking re- braking resistor has tripped.
  • Page 676 Service Standard error description Error: 28.4 (1C04hex | 7172dec) Description: FCB 11/12 – Faulty reference offset Response: Emergency stop + output stage inhibit Cause Measure An error was detected when determining the ref- – Make sure that the reference offset is smaller erence offset.
  • Page 677 Service Standard error description Error: 28.7 (1C07hex | 7175dec) Description: FCB 21 – Required total torque too high Response: Output stage inhibit Cause Measure The required total torque is greater than the per- – Reduce the torque specification. mitted maximum torque at the motor shaft. The –...
  • Page 678 Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Error: 28.14 (1C0Ehex | 7182dec) Description: Modulo minimum and modulo maximum not plausible Response: Emergency stop + output stage inhibit...
  • Page 679 Service Standard error description Error: 28.18 (1C12hex | 7186dec) Description: FCB 21 – Brake missing Response: Application stop + output stage inhibit Cause Measure No brake has been parameterized in the inverter. – Parameterize the brake in drive train 1. However, a brake is required to perform the brake –...
  • Page 680 Service Standard error description Error: 28.22 (1C16hex | 7190dec) Description: FCB 09 – Wrong touchprobe data source Response: Application stop + output stage inhibit Cause Measure For the "Remaining distance from touchprobe 1" Change the data source of the touchprobe. operating mode, the data source of the touch- probe used must be set to "Actual position in user unit".
  • Page 681 Service Standard error description Error: 28.28 (1C1Chex | 7196dec) Description: FCB 11/12 – Homing not possible Response: Emergency stop + output stage inhibit Cause Measure Position control cannot be performed with the ac- – Parameterize the encoder as the source of the tive control mode and the active encoder setting.
  • Page 682 Service Standard error description Error: 29.4 (1D04hex | 7428dec) Description: Limit switches reversed Response: Emergency stop + output stage inhibit Cause Measure The error can be caused as follows: Check whether the hardware limit switch connec- tions are swapped. – The positive hardware limit switch was hit with a negative direction of rotation or –...
  • Page 683 Service Standard error description Error: 30.4 (1E04hex | 7684dec) Description: Distance of software limit switches too small/noise suppression window too large Response: Emergency stop + output stage inhibit Cause Measure The range limited by the positive and negative – Check the positions of the software limit software limit switches is smaller than the range switches.
  • Page 684 Service Standard error description Error: 31.5 (1F05hex | 7941dec) Description: Temperature sensor motor 1 – prewarning Response: Thermal motor protection 1 – prewarning threshold Cause Measure Motor temperature determined via temperature Check the motor for overload. sensor exceeded prewarning threshold. Error: 31.6 (1F06hex | 7942dec) Description: Temperature model motor 1 –...
  • Page 685 Service Standard error description Error: 31.11 (1F0Bhex | 7947dec) Description: Temperature sensor motor 2 – wire break Response: Application stop + output stage inhibit Cause Measure Wire break detected at the temperature sensor of Check the wiring of the temperature sensor. the motor.
  • Page 686 Service Standard error description Error: 31.19 (1F13hex | 7955dec) Description: Temperature sensor motor 2 – temperature too low Response: Output stage inhibit Cause Measure Temperature detected by temperature sensor fell – Check whether the correct temperature sensor below -50 °C. has been configured.
  • Page 687 Service Standard error description 12.7.25 Error 32 Communication Error: 32.2 (2002hex | 8194dec) Description: EtherCAT®/SBusPLUS communication timeout Response: Fieldbus – timeout response Cause Measure Timeout in process data transfer during Ether- – Check the wiring of system bus and module CAT®/SBusPLUS communication.
  • Page 688 Description: Error during offset determination of current measurement Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure An error was detected during the current mea- Contact SEW-EURODRIVE Service. surement. ® Product Manual – MOVIMOT flexible DSI...
  • Page 689 Error: 33.6 (2106hex | 8454dec) Description: Faulty FPGA configuration Response: Output stage inhibit Cause Measure An error was detected in the FPGA configuration. Contact SEW-EURODRIVE Service. Error: 33.7 (2107hex | 8455dec) Description: Function block compatibility error Response: Output stage inhibit Cause...
  • Page 690 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure The firmware is not compatible with the device. Contact SEW-EURODRIVE Service. Error: 33.12 (210Chex | 8460dec) Description: Memory module plugged Response: Output stage inhibit System state: Fault acknowledgment with CPU reset...
  • Page 691 Service Standard error description Error: 33.15 (210Fhex | 8463dec) Description: Firmware configuration conflict in the Device Update Manager Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The firmware does not correspond with the ex- – Acknowledge the error. Doing so will update the pected configuration in the Device Update Man- configuration data of the Device Update Manager.
  • Page 692 Service Standard error description 12.7.27 Error 34 Process data configuration Error: 34.1 (2201hex | 8705dec) Description: Changed process data configuration Response: Application stop + output stage inhibit Cause Measure Process data configuration changed during active Perform a reset. Doing so will stop the process process data operation.
  • Page 693 Service Standard error description Error: 35.4 (2304hex | 8964dec) Description: Technology level – invalid activation key Response: Emergency stop + output stage inhibit Cause Measure Activation key not entered properly. Enter the activation key again. Activation key not created for this device. Check the activation key.
  • Page 694 Service Standard error description Error: 42.2 (2A02hex | 10754dec) Description: Jog mode lag error Response: Output stage inhibit Cause Measure Encoder not connected correctly. Check the encoder wiring. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly on the track.
  • Page 695 – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. Error: 44.3 (2C03hex | 11267dec) Description: Overcurrent phase V Response: Remote – critical fault Cause Measure The connected motor is too large.
  • Page 696 Service Standard error description 12.7.31 Error 45 Fieldbus interface Error: 45.1 (2D01hex | 11521dec) Description: No response from fieldbus interface Response: Emergency stop + output stage inhibit Cause Measure Fieldbus interface does not start properly and is – Switch the device off and on again. therefore not functional.
  • Page 697 Service Standard error description Error: 45.7 (2D07hex | 11527dec) Description: Invalid process output data Response: Fieldbus – timeout response Cause Measure – The fieldbus master sends invalid process out- – Check whether the PLC is in "Stop" state. put data. –...
  • Page 698 Service Standard error description 12.7.32 Error 46 MOVISAFE® CS..A Error: 46.1 (2E01hex | 11777dec) Description: MOVISAFE® CS.. safety option no longer responding Response: Output stage inhibit Cause Measure No synchronization could be performed with the – When using a pluggable safety option, check safety option.
  • Page 699 Service Standard error description Error: 46.51 (2E33hex | 11827dec) Description: Error Response: Emergency stop + output stage inhibit with self-reset Cause Measure Safety option detected an error. Observe the error code of the safety option sub- component. Identify the exact cause of this error message and take the appropriate measures to eliminate the error.
  • Page 700 Service Standard error description Error: 52.2 (3402hex | 13314dec) Description: Invalid function activated Response: Output stage inhibit Cause Measure The explosion protection function and the "stand- Disable the "standstill current" function. still current" function may not be active at the same time.

  • Page 701: Error Description Cia402 Profile

    Short circuit at the motor output. – Check motor cable for short circuit. – Remove the short circuit. Power output stage defective. Contact SEW-EURODRIVE Service. Motor current too high. Connect a smaller motor. Error: 1.2 (0102hex | 258dec) Description: Overcurrent in output stage...
  • Page 702 Cause Measure Ground fault in the motor lead. Eliminate ground fault. Ground fault in the inverter. Contact SEW-EURODRIVE Service. Ground fault in the motor. Eliminate ground fault. Ground fault in line components. Eliminate ground fault. Ground fault detected in the storage line.
  • Page 703 Service Error description CiA402 profile 12.8.5 Error 7 DC link Error: 7.1 (0701hex | 1793dec) Description: DC link overvoltage Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage exceeded. – Check the connection of the braking resistor. – Decrease deceleration. –...
  • Page 704 Service Error description CiA402 profile Error: 8.3 (0803hex | 2051dec) Description: Maximum speed at motor shaft exceeded Response: Output stage inhibit Cause Measure The actual speed has exceeded the limit value Reduce the maximum motor speed. "Maximum speed at motor shaft". This limit value is set to match the motor and gear unit at startup.
  • Page 705 Service Error description CiA402 profile Error: 9.4 (0904hex | 2308dec) Description: Correct current supply of motor not possible Response: Output stage inhibit Cause Measure With active current monitoring during premagneti- – Check motor cable. zation, the required current could not be im- –...
  • Page 706 Service Error description CiA402 profile Error: 9.9 (0909hex | 2313dec) Description: Parameter measurement not possible with active motor type Response: Output stage inhibit Cause Measure Only the parameters of an asynchronous motor or Omit parameter measurement. synchronous motor can be measured. Error: 9.10 (090Ahex | 2314dec) Description: Rotor stall monitoring Response: Output stage inhibit...
  • Page 707 Service Error description CiA402 profile Error: 9.14 (090Ehex | 2318dec) Description: Transition of open-loop speed control to closed-loop speed control failed Response: Output stage inhibit Cause Measure The motor is blocked. Check the motor for blockage. The motor accelerates too slowly. Check the setting of the speed controller parame- ter "Load moment of inertia".
  • Page 708 – Ensure sufficient cooling. ceeded. The fan (if present) is defective. The maximum Contact SEW-EURODRIVE Service. permitted heat sink temperature has been ex- ceeded. The temperature sensor is defective. The maxi- Contact SEW-EURODRIVE Service.
  • Page 709 – Check air circulation. threshold has been reached. – Ensure sufficient cooling. The fan (if present) is defective. The prewarning Contact SEW-EURODRIVE Service. threshold has been reached. The temperature sensor is defective. The pre- Contact SEW-EURODRIVE Service. warning threshold has been reached.
  • Page 710 Response: Output stage inhibit Cause Measure A wire break was detected at the temperature Contact SEW-EURODRIVE Service. sensor of the heat sink. Error: 11.8 (0B08hex | 2824dec) Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit...
  • Page 711 Description: Short circuit at temperature sensor of signal electronics Response: Output stage inhibit Cause Measure There is a short circuit at the temperature sensor Contact SEW-EURODRIVE Service. of the signal electronics. 12.8.10 Error 12 Brake Error: 12.1 (0C01hex | 3073dec) Description: Brake output fault...
  • Page 712 Service Error description CiA402 profile Error: 12.4 (0C04hex | 3076dec) Description: Brake control module missing Response: Output stage inhibit Cause Measure Brake control has been activated although the Select another brake type or brake connection. device is not equipped with the matching module. Error: 12.5 (0C05hex | 3077dec) Description: Short circuit on the brake Response: Output stage inhibit...
  • Page 713 Service Error description CiA402 profile Error: 12.20 (0C14hex | 3092dec) Description: Digital motor integration – critical fault Response: Output stage inhibit with self-reset Cause Measure The integrated brake control has detected a crit- Observe the error message of the subslave. ical error.
  • Page 714 Service Error description CiA402 profile 12.8.11 Error 13 Encoder 1 Error: 13.1 (0D01hex | 3329dec) Description: Error during position comparison check Response: Encoder 1 – latest critical fault Cause Measure Error detected when comparing raw position and – Check the wiring of the track signals. track counter of absolute encoder.
  • Page 715 Service Error description CiA402 profile Error: 13.3 (0D03hex | 3331dec) Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring Use a different encoder type. steps/pulses per revolution/multi-turn). INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 716 Service Error description CiA402 profile Error: 13.6 (0D06hex | 3334dec) Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure The amount resulting from the level of the two – Check the wiring. track signals A and B is lower than the permitted –...
  • Page 717 Cause Measure An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. Communication with the encoder has failed. Contact SEW-EURODRIVE Service. Error: 13.12 (0D0Chex | 3340dec) Description: Emergency Response: Encoder 1 – latest critical fault Cause Measure The CANopen encoder signals an emergency.
  • Page 718 Service Error description CiA402 profile Error: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: Encoder 1 – latest fault Cause Measure A communication error was detected during ini- – Check the wiring. tialization. – Check the startup parameters. – Check the encoder settings. INFORMATION In "Emergency mode"...
  • Page 719 Service Error description CiA402 profile Error: 13.16 (0D10hex | 3344dec) Description: High level in data line – critical error Response: Encoder 1 – latest critical fault Cause Measure A permanent high level of the data signal was de- – Check the wiring. tected.
  • Page 720 Service Error description CiA402 profile Error: 13.20 (0D14hex | 3348dec) Description: SSI encoder – critical error Response: Encoder 1 – latest critical fault Cause Measure The SSI encoder has detected a critical error. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 721 Service Error description CiA402 profile Error: 13.23 (0D17hex | 3351dec) Description: Internal error Response: Encoder 1 – latest fault Cause Measure The encoder has detected an internal error. – Check the wiring. – Check interference sources (light beam inter- INFORMATION rupted, reflector, signal cables, etc.).
  • Page 722 Service Error description CiA402 profile Error: 13.27 (0D1Bhex | 3355dec) Description: Digital motor integration – fault Response: Encoder 1 – latest fault Cause Measure The encoder of the digital motor integration has – Check for EMC-compliant installation. detected a fault. The exact cause of the fault is –...
  • Page 723 Service Error description CiA402 profile Error: 16.3 (1003hex | 4099dec) Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure Starting up thermal model not yet completed or its Perform startup again. parameterization invalid. Error: 16.5 (1005hex | 4101dec) Description: Current limit smaller than magnetizing current of the motor Response: Output stage inhibit Cause...
  • Page 724 Service Error description CiA402 profile Error: 16.8 (1008hex | 4104dec) Description: Temperature sensor motor 1 – startup error Response: Output stage inhibit Cause Measure Error taking into operation the temperature Check the startup parameters. sensor of motor 1. Error: 16.9 (1009hex | 4105dec) Description: Temperature sensor motor 2 –...
  • Page 725 Service Error description CiA402 profile Error: 16.13 (100Dhex | 4109dec) Description: Several motor protection models active Response: Output stage inhibit Cause Measure Several motor protection models are active in one – Perform startup again. of the thermal motor monitorings. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 726 Service Error description CiA402 profile Error: 16.24 (1018hex | 4120dec) Description: Speed controller sampling time not possible with PWM frequency or control mode Response: Application stop + output stage inhibit Cause Measure The set speed controller sampling time of 2 ms is –...
  • Page 727 Error description CiA402 profile Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. Error: 16.40 (1028hex | 4136dec) Description: Startup data set invalid Response: Output stage inhibit Cause Measure The startup data set on the replaceable memory –...
  • Page 728 Service Error description CiA402 profile Error: 17.8 (1108hex | 4360dec) Description: Non-volatile data not loaded Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The CPU has been restarted several times – Acknowledge the error. without firmware being fully initialized. The non- –...
  • Page 729 Service Error description CiA402 profile Error: 18.7 (1207hex | 4615dec) Description: Fatal software error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fatal software error was detected. – Switch the device off and on again. –...
  • Page 730 Error: 18.13 (120Dhex | 4621dec) Description: Calibration data not plausible Response: Output stage inhibit Cause Measure Calibration data not plausible. Contact SEW-EURODRIVE Service. Error: 18.14 (120Ehex | 4622dec) Description: Energy management error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure An application that switches supply voltages (e.g.
  • Page 731 Service Error description CiA402 profile Error: 19.4 (1304hex | 4868dec) Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The acceleration setpoint in the profile value con- Correct the setpoint. nection is not plausible. The acceleration limit may only be specified as an absolute value.
  • Page 732 Service Error description CiA402 profile Error: 19.11 (130Bhex | 4875dec) Description: Error signal level of direction of rotation reversal at enable time Response: Output stage inhibit Cause Measure At the time of enable, the signal levels of the ex- Check the control or cabling. ternal direction of rotation reversal are not plausi- ble.
  • Page 733 – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure The fan is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT flexible DSI...
  • Page 734 The state change of the STO signals is too slow. Ensure steeper switching edge. An internal defect has occurred in the STO circuit. Contact SEW-EURODRIVE Service. Error: 20.23 (1417hex | 5143dec) Description: Temperature detection in power section faulty...
  • Page 735 Service Error description CiA402 profile Error: 21.3 (1503hex | 5379dec) Description: Incompatible drive Response: Output stage inhibit Cause Measure The connected drive does not match the drive – Connect an appropriate drive. that was started up. – Perform startup again. Error: 21.4 (1504hex | 5380dec) Description: Invalid label Response: Output stage inhibit...
  • Page 736 Service Error description CiA402 profile Error: 21.9 (1509hex | 5385dec) Description: Impermissible hot plug Response: Emergency stop + output stage inhibit Cause Measure A slave of digital motor integration was connected – Activate the configuration state of the inverter, while the drive was enabled. e.g.
  • Page 737 Service Error description CiA402 profile Error: 21.14 (150Ehex | 5390dec) Description: Missing startup of brake control Response: Output stage inhibit Cause Measure The brake control has not been started up. Start up brake control or connect another drive. Error: 21.15 (150Fhex | 5391dec) Description: Motor temperature detection not available Response: Output stage inhibit Cause...
  • Page 738 SEW‑EURODRIVE Service. Fault detected on switched-mode power supply. Check the DC 24 V supply voltage. Error detected at the gate driver of a power semi- Contact SEW-EURODRIVE Service. conductor. 12.8.19 Error 25 Parameter memory monitoring Error: 25.1 (1901hex | 6401dec)
  • Page 739 Service Error description CiA402 profile Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
  • Page 740 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Error: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Output stage inhibit...
  • Page 741 Description: Calibration data of control electronics – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service. Error: 25.18 (1912hex | 6418dec) Description: QA data power section – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section.
  • Page 742 System state: Fault acknowledgment with CPU reset Cause Measure Runtime error detected in the replaceable Contact SEW-EURODRIVE Service. memory module of the safety option. Error: 25.51 (1933hex | 6451dec) Description: Replaceable memory module of safety option – initialization error Response: Warning...
  • Page 743 [Functions] > [Setpoints] > [Basic settings]. Error: 26.3 (1A03hex | 6659dec) Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section detected critical fault and request- Contact SEW-EURODRIVE Service. ed external emergency shutdown. ® Product Manual – MOVIMOT flexible DSI...
  • Page 744 Service Error description CiA402 profile Error: 26.4 (1A04hex | 6660dec) Description: Error while monitoring temperature of external braking resistor Response: Response to external braking resistor error Cause Measure The connected temperature switch of the external – Check the mounting position of the braking re- braking resistor has tripped.
  • Page 745 Service Error description CiA402 profile Error: 28.4 (1C04hex | 7172dec) Description: FCB 11/12 – Faulty reference offset Response: Emergency stop + output stage inhibit Cause Measure An error was detected when determining the ref- – Make sure that the reference offset is smaller erence offset.
  • Page 746 Service Error description CiA402 profile Error: 28.7 (1C07hex | 7175dec) Description: FCB 21 – Required total torque too high Response: Output stage inhibit Cause Measure The required total torque is greater than the per- – Reduce the torque specification. mitted maximum torque at the motor shaft. The –...
  • Page 747 Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Error: 28.14 (1C0Ehex | 7182dec) Description: Modulo minimum and modulo maximum not plausible Response: Emergency stop + output stage inhibit...
  • Page 748 Service Error description CiA402 profile Error: 28.18 (1C12hex | 7186dec) Description: FCB 21 – Brake missing Response: Application stop + output stage inhibit Cause Measure No brake has been parameterized in the inverter. – Parameterize the brake in drive train 1. However, a brake is required to perform the brake –...
  • Page 749 Service Error description CiA402 profile Error: 28.28 (1C1Chex | 7196dec) Description: FCB 11/12 – Homing not possible Response: Emergency stop + output stage inhibit Cause Measure Position control cannot be performed with the ac- – Parameterize the encoder as the source of the tive control mode and the active encoder setting.
  • Page 750 Service Error description CiA402 profile Error: 29.4 (1D04hex | 7428dec) Description: Limit switches reversed Response: Emergency stop + output stage inhibit Cause Measure The error can be caused as follows: Check whether the hardware limit switch connec- tions are swapped. –...
  • Page 751 Service Error description CiA402 profile Error: 30.4 (1E04hex | 7684dec) Description: Distance of software limit switches too small/noise suppression window too large Response: Emergency stop + output stage inhibit Cause Measure The range limited by the positive and negative – Check the positions of the software limit software limit switches is smaller than the range switches.
  • Page 752 Service Error description CiA402 profile Error: 31.5 (1F05hex | 7941dec) Description: Temperature sensor motor 1 – prewarning Response: Thermal motor protection 1 – prewarning threshold Cause Measure Motor temperature determined via temperature Check the motor for overload. sensor exceeded prewarning threshold. Error: 31.6 (1F06hex | 7942dec) Description: Temperature model motor 1 –...
  • Page 753 Service Error description CiA402 profile Error: 31.11 (1F0Bhex | 7947dec) Description: Temperature sensor motor 2 – wire break Response: Application stop + output stage inhibit Cause Measure Wire break detected at the temperature sensor of Check the wiring of the temperature sensor. the motor.
  • Page 754 Service Error description CiA402 profile Error: 31.19 (1F13hex | 7955dec) Description: Temperature sensor motor 2 – temperature too low Response: Output stage inhibit Cause Measure Temperature detected by temperature sensor fell – Check whether the correct temperature sensor below -50 °C. has been configured.
  • Page 755 Service Error description CiA402 profile 12.8.25 Error 32 Communication Error: 32.2 (2002hex | 8194dec) Description: EtherCAT®/SBusPLUS communication timeout Response: Fieldbus – timeout response Cause Measure Timeout in process data transfer during Ether- – Check the wiring of system bus and module CAT®/SBusPLUS communication.
  • Page 756 An error was detected when calculating the firm- Contact SEW-EURODRIVE Service. ware checksum. Error: 33.6 (2106hex | 8454dec) Description: Faulty FPGA configuration Response: Output stage inhibit Cause Measure An error was detected in the FPGA configuration. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT flexible DSI...
  • Page 757 Description: Function block compatibility error Response: Output stage inhibit Cause Measure An error was detected when checking the com- Contact SEW-EURODRIVE Service. patibility of the function block. Error: 33.8 (2108hex | 8456dec) Description: Software function block not configured correctly Response: Output stage inhibit...
  • Page 758 Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The EtherCAT® slave controller cannot be ac- Contact SEW-EURODRIVE Service. cessed. Error: 33.15 (210Fhex | 8463dec) Description: Firmware configuration conflict in the Device Update Manager Response: Output stage inhibit...
  • Page 759 Service Error description CiA402 profile Error: 33.22 (2116hex | 8470dec) Description: Function status too low Response: Output stage inhibit Cause Measure The parameter set to be loaded into the device – Perform a firmware update. requires a higher function status. –...
  • Page 760 Service Error description CiA402 profile Error: 35.2 (2302hex | 8962dec) Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Determine the required application level ("Appli- application level. cation level – required level" parameter) and enter its activation key.
  • Page 761 Service Error description CiA402 profile 12.8.29 Error 42 Lag error Error: 42.1 (2A01hex | 10753dec) Description: Positioning lag error Response: Positioning lag error Cause Measure Encoder not connected correctly. Check the encoder wiring. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly on the track.
  • Page 762 There is a problem with the output filter. – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT flexible DSI...
  • Page 763 – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. Error: 44.4 (2C04hex | 11268dec) Description: Overcurrent phase W Response: Remote – critical fault Cause Measure The connected motor is too large.
  • Page 764 Service Error description CiA402 profile Error: 45.2 (2D02hex | 11522dec) Description: Fieldbus interface – error Response: Fieldbus – timeout response Cause Measure Error detected on device-internal connection to – Switch the device off and on again. fieldbus interface. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 765 Service Error description CiA402 profile Error: 45.9 (2D09hex | 11529dec) Description: Warning Response: Warning Cause Measure Inverter detected non-critical fault on device-in- – Switch the device off and on again. ternal connection to fieldbus interface. – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 766 Service Error description CiA402 profile 12.8.32 Error 46 MOVISAFE® CS..A Error: 46.1 (2E01hex | 11777dec) Description: MOVISAFE® CS.. safety option no longer responding Response: Output stage inhibit Cause Measure No synchronization could be performed with the – When using a pluggable safety option, check safety option.
  • Page 767 Service Error description CiA402 profile Error: 46.51 (2E33hex | 11827dec) Description: Error Response: Emergency stop + output stage inhibit with self-reset Cause Measure Safety option detected an error. Observe the error code of the safety option sub- component. Identify the exact cause of this error message and take the appropriate measures to eliminate the error.
  • Page 768 Service Error description CiA402 profile Error: 52.4 (3404hex | 13316dec) Description: Parameterization of current limit characteristic faulty Response: Output stage inhibit Cause Measure Error setting parameters for current limit charac- – Perform startup again. teristic. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.

  • Page 769: Error Description For Cs

    Service Error description for CS..A safety option 12.9 Error description for CS..A safety option 12.9.1 Error 13 Encoder 1 Error: 13.1 (0D01hex | 3329dec) Description: Error during position comparison check Response: FS – warning Cause Measure Error detected when comparing raw position and –...
  • Page 770 Cause Measure An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. Communication with the encoder has failed. Contact SEW-EURODRIVE Service. Error: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: FS – encoder fault Cause Measure A communication error was detected during ini- –...
  • Page 771 Service Error description for CS..A safety option Error: 13.19 (0D13hex | 3347dec) Description: Low level in data line – error Response: FS – warning Cause Measure A permanent low level of the data signal was de- – Check the wiring. tected.
  • Page 772 Service Error description for CS..A safety option Error: 13.50 (0D32hex | 3378dec) Description: Safety card encoder fault Response: FS – encoder fault Cause Measure Encoder fault detected on safety card. – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 773 Service Error description for CS..A safety option Error: 13.54 (0D36hex | 3382dec) Description: Cross comparison error Response: FS – warning Cause Measure Cross comparison error in encoder evaluation – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 774 Service Error description for CS..A safety option Error: 13.58 (0D3Ahex | 3386dec) Description: Detection limit exceeded Response: FS – warning Cause Measure Speed exceeded sensing limit. – Check the maximum speed of the application and adjust if necessary. – Check the parameterization of the safety card and adjust if necessary.
  • Page 775 Service Error description for CS..A safety option Error: 13.64 (0D40hex | 3392dec) Description: Inconsistent or corrupt data Response: FS – warning Cause Measure Inconsistent or corrupt data detected during en- – Check interference sources (e.g. from the area coder evaluation. of EMC).
  • Page 776 Service Error description for CS..A safety option Error: 13.67 (0D43hex | 3395dec) Description: SSI encoder – warning Response: FS – warning Cause Measure The SSI encoder signaled a warning. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 777 Service Error description for CS..A safety option Error: 13.70 (0D46hex | 3398dec) Description: Error detecting low level Response: FS – warning Cause Measure Error detecting low level. – Check the wiring. – Check the encoder. – If the error occurs repeatedly, replace the safety card and send it together with the error number to SEW‑EURODRIVE.
  • Page 778 Service Error description for CS..A safety option Error: 13.73 (0D49hex | 3401dec) Description: Encoder range overflow pending Response: FS – warning Cause Measure The encoder is just before overflow. The system – Reduce the system speed. is too fast. The position difference is above the –...
  • Page 779 Service Error description for CS..A safety option Error: 13.78 (0D4Ehex | 3406dec) Description: Invalid process data Response: FS – warning Cause Measure The encoder cannot calculate valid actual values. – Check the wiring. – Check the encoder. – If the error occurs repeatedly, replace the safety option and send it together with the error number to SEW‑EURODRIVE Service.
  • Page 780 Error: 14.11 (0E0Bhex | 3595dec) Description: Encoder data timeout Response: FS – warning Cause Measure Communication with the encoder has failed. Contact SEW-EURODRIVE Service. An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. ® Product Manual – MOVIMOT...
  • Page 781 Service Error description for CS..A safety option Error: 14.14 (0E0Ehex | 3598dec) Description: Communication error Response: FS – warning Cause Measure Faulty communication with the encoder. – Check the voltage supply. – Check for EMC-compliant installation. – Check the wiring. INFORMATION In "Emergency mode"...
  • Page 782 Service Error description for CS..A safety option Error: 14.21 (0E15hex | 3605dec) Description: SSI encoder – error Response: FS – warning Cause Measure SSI encoder detected an error. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 783 Service Error description for CS..A safety option Error: 14.52 (0E34hex | 3636dec) Description: Encoder signal error Response: FS – warning Cause Measure Unexpected encoder signals detected. – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 784 Service Error description for CS..A safety option Error: 14.56 (0E38hex | 3640dec) Description: Maximum speed exceeded while encoder error muting is active Response: FS – system error Cause Measure Maximum permitted speed exceeded while en- – Check the maximum speed of the application coder error muting is active.
  • Page 785 Service Error description for CS..A safety option Error: 14.61 (0E3Dhex | 3645dec) Description: Wrong number of bits per telegram Response: FS – warning Cause Measure The number of bits received per telegram does – Check the startup parameters. not match the number of parameterized bits. –...
  • Page 786 Service Error description for CS..A safety option Error: 14.66 (0E42hex | 3650dec) Description: No position code visible Response: FS – warning Cause Measure Optical encoder cannot decode valid barcode/ – Check the code tape for damage (e.g. gaps, matrix code in field of view. covering, contamination, reflecting materials, or ambient light sources).
  • Page 787 Service Error description for CS..A safety option Error: 14.69 (0E45hex | 3653dec) Description: Invalid HIPERFACE® communication Response: FS – warning Cause Measure Failure to establish connection with encoder. – Acknowledge the encoder fault in the basic device. – Check the voltage supply. –...
  • Page 788 Service Error description for CS..A safety option Error: 14.71 (0E47hex | 3655dec) Description: Response time of safety card exceeded Response: FS – warning Cause Measure The response time for calculating the speed or – Check the wiring. acceleration cannot be adhered to. This can be –...
  • Page 789 Service Error description for CS..A safety option 12.9.3 Error 15 Encoder 3 Error: 15.1 (0F01hex | 3841dec) Description: Position comparison check Response: FS – warning Cause Measure Error detected when comparing raw position and – Check the wiring of the track signals. track counter of absolute encoder.
  • Page 790 Service Error description for CS..A safety option Error: 15.14 (0F0Ehex | 3854dec) Description: Communication error Response: FS – warning Cause Measure Faulty communication with the encoder. – Check the voltage supply. – Check interference sources (e.g. from the area of EMC). –...
  • Page 791 Service Error description for CS..A safety option Error: 15.21 (0F15hex | 3861dec) Description: SSI error bit Response: FS – warning Cause Measure SSI encoder detected an error. – Check the startup parameters. – Check the settings on the SSI encoder (fault bit).
  • Page 792 Service Error description for CS..A safety option Error: 15.53 (0F35hex | 3893dec) Description: Maximum frequency exceeded Response: FS – warning Cause Measure Maximum permitted signal frequency exceeded. – Check the maximum input frequency. – Check the wiring. – Check interference sources. –...
  • Page 793 Service Error description for CS..A safety option Error: 15.57 (0F39hex | 3897dec) Description: Maximum speed exceeded Response: FS – encoder fault Cause Measure Permitted maximum speed exceeded. – Check the maximum speed of the application and adjust if necessary. – Check the parameterization of the safety card and adjust if necessary.
  • Page 794 Service Error description for CS..A safety option Error: 15.62 (0F3Ehex | 3902dec) Description: Wrong cycle frequency Response: FS – warning Cause Measure Measured clock does not correspond with param- – Check the startup parameters. eterized clock. – Check the wiring. –...
  • Page 795 Service Error description for CS..A safety option Error: 15.66 (0F42hex | 3906dec) Description: No position code visible Response: FS – warning Cause Measure Optical encoder cannot decode valid barcode/ – Check the code tape for damage (e.g. gaps, matrix code in field of view. covering, contamination, reflecting materials, or ambient light sources).
  • Page 796 Service Error description for CS..A safety option Error: 15.69 (0F45hex | 3909dec) Description: Invalid HIPERFACE® communication Response: FS – warning Cause Measure Failure to establish connection with encoder. – Acknowledge the encoder fault in the basic device. – Check the voltage supply. –...
  • Page 797 Service Error description for CS..A safety option Error: 15.71 (0F47hex | 3911dec) Description: Response time of safety card exceeded Response: FS – warning Cause Measure The response time for calculating the speed or – Check the wiring. acceleration cannot be adhered to. This can be –...
  • Page 798 Service Error description for CS..A safety option 12.9.4 Error 18 Software error Error: 18.4 (1204hex | 4612dec) Description: Task system – error Response: FS – system error Cause Measure A fault was detected while processing the internal – Switch the device off and on again. task system.
  • Page 799 Service Error description for CS..A safety option 12.9.5 Error 20 Device monitoring Error: 20.3 (1403hex | 5123dec) Description: Safety card undervoltage DC 24 V Response: FS – system error Cause Measure Undervoltage of DC 24 V supply voltage detect- – Check the DC 24 V supply voltage. –...
  • Page 800 Service Error description for CS..A safety option Error: 20.12 (140Chex | 5132dec) Description: Safety card temperature error Response: FS – system error Cause Measure Measured temperature outside specified value – Switch the device off and on again. range. – If the error occurs repeatedly, replace the safety card and send it together with the error number to SEW‑EURODRIVE.
  • Page 801 Service Error description for CS..A safety option Error: 20.16 (1410hex | 5136dec) Description: Safety card DC 24 V encoder voltage supply Response: FS – encoder fault Cause Measure Upper or lower limit value of DC 24 V encoder – Switch the device off and on again. supply voltage exceeded.
  • Page 802 Service Error description for CS..A safety option Error: 20.20 (1414hex | 5140dec) Description: Safety card overvoltage of reference voltage Response: FS – system error Cause Measure Overvoltage of reference voltage detected. – Switch the device off and on again. – If the error occurs repeatedly, replace the safety card and send it together with the error number to SEW‑EURODRIVE.
  • Page 803 Service Error description for CS..A safety option Error: 25.59 (193Bhex | 6459dec) Description: Communication error with the basic unit Response: FS – warning Cause Measure An error prevented the changed configuration Switch the device off and on again. from being saved to the replaceable memory module.
  • Page 804 Service Error description for CS..A safety option Error: 27.4 (1B04hex | 6916dec) Description: Failed to start referencing Response: FS – warning Cause Measure Encoder system not ready. – Repeat referencing. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 27.5 (1B05hex | 6917dec) Description: Referencing not completed successfully Response: FS –...
  • Page 805 Service Error description for CS..A safety option Error: 27.9 (1B09hex | 6921dec) Description: Discrepancy error relative position Response: FS – warning Cause Measure Encoders involved in position calculation signal – Check the tolerance parameters. different relative position values. – Check the configuration of the drive train. –...
  • Page 806 Service Error description for CS..A safety option Error: 60.20 (3C14hex | 15380dec) Description: F-DI Internal error Response: FS – input fault Cause Measure Error detected on safety card during internal test – Acknowledge the error. of safe digital inputs F-DI. –...
  • Page 807 Service Error description for CS..A safety option Error: 60.26 (3C1Ahex | 15386dec) Description: F-DI 04/05 Discrepancy error Response: FS – input fault Cause Measure Discrepancy error F‑DI 04/05: – Check the 2-channel switch/sensor connected to the safe digital input pair F‑DI 04/05. –...
  • Page 808 Service Error description for CS..A safety option Error: 60.34 (3C22hex | 15394dec) Description: F-DI 02 Crossfault Response: FS – input fault Cause Measure Crossfault detected at safe digital input F-DI 02 or – Check the external wiring/connection of safe plausibility test failed. digital input F‑DI 02 for crossfault.
  • Page 809 Service Error description for CS..A safety option Error: 60.39 (3C27hex | 15399dec) Description: F-DI 07 Crossfault Response: FS – input fault Cause Measure Crossfault detected at safe digital input F-DI 07 or – Check the external wiring/connection of safe plausibility test failed. digital input F‑DI 07 for crossfault.
  • Page 810 Service Error description for CS..A safety option Error: 60.43 (3C2Bhex | 15403dec) Description: F-DI 03 Connection error Response: FS – input fault Cause Measure Maximum response time exceeded at safe digital – Check the switch/sensor connected to safe digi- input F‑DI 03. No stable input signal at F‑DI 03 tal input F‑DI 03.
  • Page 811 Service Error description for CS..A safety option Error: 60.47 (3C2Fhex | 15407dec) Description: F-DI 07 Connection error Response: FS – input fault Cause Measure Maximum response time exceeded at safe digital – Check the switch/sensor connected to safe digi- input F‑DI 07. No stable input signal at F‑DI 07 tal input F‑DI 07.
  • Page 812 Service Error description for CS..A safety option Error: 61.4 (3D04hex | 15620dec) Description: F-DO 03 Internal error Response: FS – output fault Cause Measure Error in safe digital output F-DO 03 detected on – Acknowledge the error. safety card during internal test of safe digital out- –...
  • Page 813 Service Error description for CS..A safety option Error: 61.13 (3D0Dhex | 15629dec) Description: F-DO 02_P Short circuit Response: FS – output fault Cause Measure Short circuit in external wiring of P output of safe Check the external wiring at the P output of safe digital output F-DO 02.
  • Page 814 Service Error description for CS..A safety option Error: 61.23 (3D17hex | 15639dec) Description: F-DO 02_M Short circuit Response: FS – output fault Cause Measure Short circuit in external wiring at M output of safe Check the external wiring at the M output of safe digital output F-DO 02.
  • Page 815 Service Error description for CS..A safety option Error: 61.32 (3D20hex | 15648dec) Description: F-DO 01 Crossfault Response: FS – output fault Cause Measure Crossfault detected in external wiring of safe digi- – Check the external wiring of safe digital output tal output F‑DO 01.
  • Page 816 Service Error description for CS..A safety option Error: 61.35 (3D23hex | 15651dec) Description: F-DO 04 Crossfault Response: FS – output fault Cause Measure Crossfault detected in external wiring of safe digi- – Check the external wiring of safe digital output tal output F‑DO 04.
  • Page 817 Service Error description for CS..A safety option Error: 61.42 (3D2Ahex | 15658dec) Description: F-DO 01_P Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at P output of – Make sure that the current consumption of the safe digital output F-DO 01.
  • Page 818 Service Error description for CS..A safety option Error: 61.46 (3D2Ehex | 15662dec) Description: F-DO 05_P Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at P output of – Make sure that the current consumption of the safe digital output F-DO 05.
  • Page 819 Service Error description for CS..A safety option Error: 61.54 (3D36hex | 15670dec) Description: F-DO 03_M Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at M output of – Make sure that the current consumption of the safe digital output F-DO 03.
  • Page 820 Service Error description for CS..A safety option Error: 61.62 (3D3Ehex | 15678dec) Description: F-DO 01 Wire break Response: FS – output fault Cause Measure Interruption in output circuit of safe digital output Check the external wiring at safe digital output F-DO 01.
  • Page 821 Service Error description for CS..A safety option Error: 61.65 (3D41hex | 15681dec) Description: F-DO 04 Wire break Response: FS – output fault Cause Measure Interruption in output circuit of safe digital output Check the external wiring at safe digital output F-DO 04.
  • Page 822 Service Error description for CS..A safety option Error: 61.73 (3D49hex | 15689dec) Description: F-DO 02 Inductive load Response: FS – output fault Cause Measure Inductance of load connected to safe digital out- Check the external wiring at safe digital output put F-DO 02 too large, or no freewheeling diode F‑DO 02: present.
  • Page 823 Service Error description for CS..A safety option Error: 61.81 (3D51hex | 15697dec) Description: F-DO 00 Excessive cyclic switching Response: FS – output fault Cause Measure Failed to complete self-tests at safe digital output Make sure that safe digital output F-DO 00 is F-DO 00 because of excessive cyclic switching.
  • Page 824 Service Error description for CS..A safety option Error: 61.86 (3D56hex | 15702dec) Description: F-DO 05 Excessive cyclic switching Response: FS – output fault Cause Measure Failed to complete self-tests at safe digital output Make sure that safe digital output F-DO 05 is F-DO 05 because of excessive cyclic switching.
  • Page 825 Service Error description for CS..A safety option Error: 62.2 (3E02hex | 15874dec) Description: Crossfault at STO terminals Response: FS – output fault Cause Measure Crossfault between an STO terminal and external – Make sure that no external signals are connect- voltage.
  • Page 826 – If the error occurs repeatedly, replace the device and send it together with the error number to SEW-EURODRIVE, or replace the voltage sup- ply. For further support, contact SEW‑EURODRIVE Service. Error: 62.93 (3E5Dhex | 15965dec) Description: STO error during external watchdog diagnostics Response: FS –...
  • Page 827 Service Error description for CS..A safety option Error: 63.2 (3F02hex | 16130dec) Description: SLS 2 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure Limit speed SLS 2 exceeded in positive direction – Check the speed setpoint of the application with of movement.
  • Page 828 Service Error description for CS..A safety option Error: 63.6 (3F06hex | 16134dec) Description: SLS 2 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure Limit speed SLS 2 exceeded in negative direction – Check the speed setpoint of the application with of movement.
  • Page 829 Service Error description for CS..A safety option Error: 63.13 (3F0Dhex | 16141dec) Description: SLS maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed SLS exceeded in negative direc- – Check the maximum speed of the application tion of movement during monitoring delay.
  • Page 830 Service Error description for CS..A safety option Error: 63.20 (3F14hex | 16148dec) Description: SLS 4 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SLS 4 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 831 Service Error description for CS..A safety option Error: 63.24 (3F18hex | 16152dec) Description: SLS 4 maximum speed exceeded in negative direction of movement during decelera- tion Response: FS – warning Cause Measure Limit speed SLS 4 exceeded in negative direction –...
  • Page 832 Service Error description for CS..A safety option Error: 63.28 (3F1Chex | 16156dec) Description: SSM 4 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure Limit speed SSM 4 exceeded in positive direction – Check the speed setpoint of the application with of movement.
  • Page 833 Service Error description for CS..A safety option Error: 63.32 (3F20hex | 16160dec) Description: SSM 4 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure Limit speed SSM 4 exceeded in negative direc- – Check the speed setpoint of the application with tion of movement.
  • Page 834 Service Error description for CS..A safety option Error: 63.50 (3F32hex | 16178dec) Description: SSx 2 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 2 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 835 Service Error description for CS..A safety option Error: 63.54 (3F36hex | 16182dec) Description: SSx 6 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 6 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 836 Service Error description for CS..A safety option Error: 63.58 (3F3Ahex | 16186dec) Description: SSx 2 limit speed exceeded in negative direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 2 exceeded in negative direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 837 Service Error description for CS..A safety option Error: 63.62 (3F3Ehex | 16190dec) Description: SSx 6 limit speed exceeded in negative direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 6 exceeded in negative direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 838 Service Error description for CS..A safety option Error: 63.66 (3F42hex | 16194dec) Description: SSR 2 upper limit speed exceeded Response: FS – warning Cause Measure Upper limit speed SSR 2 exceeded. – Check the speed setpoint of the application with the drive safety function active, and adjust if nec- essary.
  • Page 839 Service Error description for CS..A safety option Error: 63.70 (3F46hex | 16198dec) Description: SSR 2 lower limit speed exceeded Response: FS – warning Cause Measure Lower limit speed SSR 2 exceeded. – Check the speed setpoint of the application with the drive safety function active, and adjust if nec- essary.
  • Page 840 Service Error description for CS..A safety option Error: 63.74 (3F4Ahex | 16202dec) Description: SSR maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed SSR exceeded in negative di- – Check the maximum speed of the application rection of movement during monitoring delay.
  • Page 841 Service Error description for CS..A safety option Error: 64.4 (4004hex | 16388dec) Description: SDI 4 limit position exceeded in blocked direction of movement Response: FS – warning Cause Measure Limit position SDI 4 exceeded in blocked direction – Check the direction of movement of the applica- of movement.
  • Page 842 Service Error description for CS..A safety option Error: 64.9 (4009hex | 16393dec) Description: SLI 1 limit position exceeded in negative direction of movement Response: FS – warning Cause Measure Limit position SLI 1 exceeded in negative direc- Check the parameter setting of the safety card tion of movement.
  • Page 843 Service Error description for CS..A safety option Error: 64.14 (400Ehex | 16398dec) Description: SLI 2 braking distance exceeded in positive direction of movement Response: FS – warning Cause Measure Minimum braking distance SLI 2 exceeded in Check the parameter setting of the safety card positive direction of movement.
  • Page 844 Service Error description for CS..A safety option Error: 64.19 (4013hex | 16403dec) Description: SLI 3 braking distance exceeded in negative direction of movement Response: FS – warning Cause Measure Minimum braking distance SLI 3 exceeded in Check the parameter setting of the safety card negative direction of movement.
  • Page 845 Service Error description for CS..A safety option Error: 64.24 (4018hex | 16408dec) Description: SOS 4 limit position exceeded in position direction of movement Response: FS – warning Cause Measure Limit position SOS 4 exceeded in positive direc- – Check the application for idle state. If neces- tion of movement.
  • Page 846 Service Error description for CS..A safety option Error: 64.30 (401Ehex | 16414dec) Description: SLI 1 drive safety function activated when acknowledging encoder fault Response: FS – system error Cause Measure Encoder fault acknowledged without having de- Deactivate the SLI 1 drive safety function before activated SLI 1 drive safety function.
  • Page 847 Service Error description for CS..A safety option Error: 64.35 (4023hex | 16419dec) Description: SLI maximum speed exceeded in positive direction of movement Response: FS – warning Cause Measure Parameterized maximum speed exceeded with at – Check the maximum speed of the application least one active SLI drive safety function.
  • Page 848 Service Error description for CS..A safety option Error: 64.40 (4028hex | 16424dec) Description: SLP maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed exceeded with active SLP drive Deactivate the SLP drive safety function before safety function.
  • Page 849 Service Error description for CS..A safety option Error: 64.45 (402Dhex | 16429dec) Description: SLP 1 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure SLP speed not reduced or not reduced fast Deactivate the SLP drive safety function before enough when approaching limit position.
  • Page 850 Service Error description for CS..A safety option Error: 64.50 (4032hex | 16434dec) Description: SLP 2 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure SLP speed not reduced or not reduced fast Deactivate the SLP drive safety function before enough when approaching limit position.
  • Page 851 Service Error description for CS..A safety option Error: 65.2 (4102hex | 16642dec) Description: SLA 2 limit acceleration exceeded in positive direction of movement Response: FS – warning Cause Measure Limit acceleration SLA 2 exceeded in positive di- – Check the acceleration of the application while rection of movement.
  • Page 852 Service Error description for CS..A safety option Error: 65.6 (4106hex | 16646dec) Description: SLA 2 limit acceleration exceeded in negative direction of movement Response: FS – warning Cause Measure Limit acceleration SLA 2 exceeded in negative di- – Check the acceleration of the application while rection of movement.
  • Page 853 A data storage problem was detected during the If the fault occurs repeatedly, replace the safety firmware update. card and send it together with the fault number to SEW-EURODRIVE. For further support, contact SEW‑EURODRIVE Service. Error: 66.2 (4202hex | 16898dec) Description: Faulty firmware signature Response: FS –...
  • Page 854 Service Error description for CS..A safety option Error: 66.3 (4203hex | 16899dec) Description: EDM F-DO 00 – error signal contact 1 Response: FS – warning Cause Measure The external switching element at F-DO 00 is de- Check the external switching element at F-DO 00. fective.
  • Page 855 Service Error description for CS..A safety option Error: 66.8 (4208hex | 16904dec) Description: EDM F-DO 05 – error signal contact 1 Response: FS – warning Cause Measure The external switching element at F-DO 05 is de- Check the external switching element at F-DO 05. fective.
  • Page 856 Service Error description for CS..A safety option Error: 66.15 (420Fhex | 16911dec) Description: EDM F-DO 04 – error signal contact 2 Response: FS – warning Cause Measure The external switching element at F-DO 04 is de- Check the external switching element at F-DO 04. fective.
  • Page 857 Cause Measure The hardware is defective. Replace the safety card and send it together with the fault number to SEW-EURODRIVE. For fur- ther support, contact SEW‑EURODRIVE Service. Error: 66.38 (4226hex | 16934dec) Description: Faulty application parameter setting Response: FS – system error...
  • Page 858 Service Error description for CS..A safety option Error: 66.40 (4228hex | 16936dec) Description: Error saving application parameters Response: FS – system error Cause Measure An error was detected while saving application Transfer the data set to the safety card again us- parameters.
  • Page 859 The basic device is not compatible with the safety If the fault occurs repeatedly, replace the basic card. device and send it together with the fault number to SEW-EURODRIVE. For further support, con- tact SEW‑EURODRIVE Service. Error: 66.47 (422Fhex | 16943dec) Description: Incompatible non-volatile memory – basic initialization Response: FS –...
  • Page 860 Service Error description for CS..A safety option Error: 66.50 (4232hex | 16946dec) Description: Incompatible data from safety key Response: FS – system error Cause Measure Incompatible device version or device variant Transfer the data set to the safety card again us- written to safety key.
  • Page 861 Service Error description for CS..A safety option Error: 66.56 (4238hex | 16952dec) Description: Warning safe MOVILINK® DDI encoder Response: FS – warning Cause Measure The encoder has signaled a warning. To evaluate the internal fault code, contact SEW- EURODRIVE Service. Error: 66.57 (4239hex | 16953dec) Description: Safe MOVILINK®...
  • Page 862 Service Error description for CS..A safety option Error: 66.73 (4249hex | 16969dec) Description: SREF reference travel – maximum speed exceeded Response: FS – warning Cause Measure Maximum speed exceeded during SREF refer- – Check the maximum speed of the application ence travel.
  • Page 863 Service Error description for CS..A safety option Error: 66.78 (424Ehex | 16974dec) Description: SREF reference travel – cam signal despite inactive SREF function Response: FS – warning Cause Measure Although the status of SREF reference travel is – Deactivate SREF reference travel. inactive, a cam was detected after completed ref- –...
  • Page 864 Service Error description for CS..A safety option Error: 66.84 (4254hex | 16980dec) Description: Pairing of the safe MOVILINK® DDI encoder failed Response: FS – warning Cause Measure Error while resetting pairing. Repeat the process. Error: 66.85 (4255hex | 16981dec) Description: Safety option not validated Response: FS –...
  • Page 865 Service Error description for CS..A safety option Error: 66.89 (4259hex | 16985dec) Description: Two SREF functions activated at the same time Response: FS – warning Cause Measure Two SREF functions were activated at the same Perform a new referencing process. time.
  • Page 866 Service Error description for CS..A safety option Error: 66.94 (425Ehex | 16990dec) Description: Error during external watchdog diagnostics Response: FS – system error Cause Measure Error detected during external watchdog diagnos- – Switch the device off and on again. tics. –...
  • Page 867 Service Error description for CS..A safety option Error: 66.99 (4263hex | 16995dec) Description: Error reading referencing data Response: FS – system error Cause Measure An error was detected when reading the referenc- – Switch the device off and on again. ing data.
  • Page 868 Service Error description for CS..A safety option Error: 66.110 (426Ehex | 17006dec) Description: Error history overflow Response: FS – message Cause Measure An overflow (data loss) was detected in the fault For information only. history. Error: 66.120 (4278hex | 17016dec) Description: Muting activation Response: FS –...
  • Page 869 Service Error description for CS..A safety option Error: 66.151 (4297hex | 17047dec) Description: New firmware update started Response: FS – log Cause Measure New signatures transferred to safety card and For information only. firmware update started. Error: 66.152 (4298hex | 17048dec) Description: Different firmware signatures Response: FS –...
  • Page 870 Service Error description for CS..A safety option Error: 66.172 (42AChex | 17068dec) Description: Acceptance confirmed Response: FS – log Cause Measure Acceptance has been confirmed. For information only. Error: 66.173 (42ADhex | 17069dec) Description: Referencing data accepted from safety key Response: FS –...
  • Page 871 Cause Measure Error detected in the communication network of – Make sure that the same safety protocol has SEW-EURODRIVE. Safe communication nodes been set in fieldbus master and fieldbus slave. not configured correctly. – Make sure that the communication channel between fieldbus master and fieldbus slave has been configured correctly.
  • Page 872 Service Error description for CS..A safety option Error: 67.21 (4315hex | 17173dec) Description: Safety protocol warning Response: FS – warning Cause Measure Safety protocol signaled warning. – Acknowledge the warning. – Restart safe communication. – If the warning occurs again, switch the device off and on again.
  • Page 873 Service Error description for CS..A safety option Error: 67.24 (4318hex | 17176dec) Description: Cyclic data exchange error Response: FS – system error Cause Measure Cyclic data exchange error. – Acknowledge the warning. – Restart safe communication. – If the warning occurs again, switch the device off and on again.
  • Page 874 Service Error description for CS..A safety option Error: 67.29 (431Dhex | 17181dec) Description: F-PI data too short Response: FS – system error Cause Measure F-profile variant needs more data than has been – Check the parameterization of the safety con- received.
  • Page 875 Service Error description for CS..A safety option Error: 67.142 (438Ehex | 17294dec) Description: Error in safety validator connection establishment engine Response: FS – message Cause Measure Error in SCE in safety open sequence in content For information only. of receive data or in transmission of response data.
  • Page 876 Service Error description for CS..A safety option Error: 67.147 (4393hex | 17299dec) Description: Error in safety validator client object Response: FS – message Cause Measure Error in the safety validator client object (SVC). For information only. The TCOO message was received with incorrect ping status.
  • Page 877 Service Error description for CS..A safety option Error: 67.153 (4399hex | 17305dec) Description: Error writing to safety key Response: FS – message Cause Measure Error in the SAPL Store KeyMem Data process. For information only. Process aborted. The existing data is retained. Error: 67.154 (439Ahex | 17306dec) Description: Error when restarting via MOVISUITE®...
  • Page 878 Service Error description for CS..A safety option Error: 67.158 (439Ehex | 17310dec) Description: Error in safety validator server client object timeout Response: FS – message Cause Measure Safety protocol signaled timeout. – Make sure that the communication path was not interrupted (cables, voltages, load).
  • Page 879 Service Error description for CS..A safety option Error: 68.7 (4407hex | 17415dec) Description: Wrong CRC value of telegram Response: FS – warning Cause Measure The error can be caused as follows: – Set the same safe communication profile in the fieldbus controller and the fieldbus axis group –...
  • Page 880 Service Error description for CS..A safety option Error: 68.66 (4442hex | 17474dec) Description: Invalid failsafe source address Response: FS – warning Cause Measure The error can be caused as follows: – Set a valid failsafe source address. – The failsafe source address (F_Source_Add) is –...
  • Page 881 Service Error description for CS..A safety option Error: 68.71 (4447hex | 17479dec) Description: CRC1 error due to inconsistent safety parameters Response: FS – warning Cause Measure Data of received safety parameters not consis- Check the safety parameters in the configuration tent.
  • Page 882 Service Error description for CS..A safety option Error: 68.76 (444Chex | 17484dec) Description: Safety parameter "F_Block_ID" not supported Response: No response Cause Measure Safety parameter "F_Block_ID" not supported. Check the safety parameters in the configuration tool of the fieldbus controller. Reserved Reserved Error: 68.77 (444Dhex | 17485dec)
  • Page 883 Service Error description for CS..A safety option Error: 68.82 (4452hex | 17490dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Error: 68.83 (4453hex | 17491dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved...
  • Page 884 Service Error description for CS..A safety option Error: 68.89 (4459hex | 17497dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Error: 68.90 (445Ahex | 17498dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved...
  • Page 885 Service Error description for CS..A safety option Error: 68.96 (4460hex | 17504dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Error: 68.164 (44A4hex | 17572dec) Description: Different addresses of PROFIsafe communication Response: FS – message Cause Measure Different addresses detected in fieldbus controller...
  • Page 886 Service Error description for CS..A safety option Error: 68.168 (44A8hex | 17576dec) Description: Safety class of device exceeded Response: FS – message Cause Measure Safety class (SIL) of application exceeded safety Check the safety parameters in the configuration class (F_SIL) of device. tool of the fieldbus controller.
  • Page 887 Service Error description for CS..A safety option Error: 68.173 (44ADhex | 17581dec) Description: Watchdog time exceeded while storing safety parameters Response: FS – message Cause Measure Watchdog time exceeded while saving safety pa- Check the safety parameters in the configuration rameters.
  • Page 888 Service Error description for CS..A safety option Error: 68.179 (44B3hex | 17587dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Error: 68.180 (44B4hex | 17588dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 889 Service Error description for CS..A safety option Error: 68.186 (44BAhex | 17594dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Error: 68.187 (44BBhex | 17595dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 890 Service Error description for CS..A safety option Error: 68.193 (44C1hex | 17601dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Error: 68.194 (44C2hex | 17602dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 891 Service Error description for CS..A safety option Error: 69.2 (4502hex | 17666dec) Description: Flash memory error Response: FS – critical fault Cause Measure Error detected in flash memory. – Switch the device off and on again. – If the error occurs repeatedly, replace the safety card and send it together with the error number to SEW‑EURODRIVE.
  • Page 892 Service Error description for CS..A safety option 12.9.19 Error 70 Safe brake system Error: 70.1 (4601hex | 17921dec) Description: Cancellation of safe brake test. No enable signal. Response: FS – warning Cause Measure Enable signal revoked during safe brake test. Make sure that the enable signal is active during the safe brake test.
  • Page 893 Service Error description for CS..A safety option Error: 70.6 (4606hex | 17926dec) Description: Cancellation of safe brake test. Upper limit of test range exceeded. Response: FS – warning Cause Measure Upper limit of configured test range exceeded – Configure a sufficiently large test range (test during safe brake test.
  • Page 894 Service Error description for CS..A safety option Error: 70.11 (460Bhex | 17931dec) Description: Cancellation of safe brake test. Timeout of communication with basic device. Response: FS – warning Cause Measure Faulty communication with basic unit. – Repeat the test. – If the error occurs repeatedly, replace the safety card and send it together with the error number to SEW‑EURODRIVE.
  • Page 895 Service Error description for CS..A safety option Error: 70.15 (460Fhex | 17935dec) Description: Cancellation of safe brake test. Current speed above minimum speed after activation of FCB BDS. Response: FS – warning Cause Measure After ready signal from the basic unit (drive in idle Check the minimum speed, and adjust if neces- state), a speed greater than the parameterized sary.
  • Page 896 Service Error description for CS..A safety option Error: 70.20 (4614hex | 17940dec) Description: Cancellation of safe brake test. Safety card fault. Response: FS – warning Cause Measure Error detected by safety card during safe brake – Use the fault memory to check which fault oc- test.

  • Page 897: 12.10 Device Replacement

    When activating the delivery state of devices with the option /P (customer-specific pa- rameter set), parameter settings are implemented that deviate from the default deliv- ery state set by SEW-EURODRIVE. 12.10.2 Replacing the electronics cover Replace the electronics cover as follows: 1.
  • Page 898 Service Device replacement Type DFC20A-0020-503-A-000-001 PROFINET designation FS logo Old: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … New: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … 0 0 2 0 0 0 2 5 0 0 3 2...
  • Page 899 Service Device replacement 45451087883 7. Supply the device with voltage. 8. Check the functionality of the new electronics cover. If the electronics cover func- tions properly, the "DRIVE" LED shows one of the following states: DRIVE DFC20A-0020-503-A-000-001 PROFINET DRIVE DRIVE 9007244706177291 9.
  • Page 900 Service Device replacement 12.10.3 Replacing the memory module Replace the memory module as follows: 1. Observe the safety notes in chapter "Creating a safe working environ- ment" (→ 2 15). ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected.
  • Page 901 Service Device replacement 12.10.4 Device replacement Replace the device as follows: 1. Consider the safety notes in chapter "Creating a safe working environ- ment" (→ 2 15). ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected.

  • Page 902: 12.11 Service - Functional Safety

    Service Service – functional safety 12.11 Service – functional safety 12.11.1 Modification/changes to the device • Hardware changes Any changes to the CS..A safety option can be performed only by SEW‑EURODRIVE. • Firmware modifications Only SEW‑EURODRIVE is authorized to make modifications to the firmware. •...
  • Page 903 Service Service – functional safety ® 12.11.3 Fault states of the MOVISAFE  CS..A safety option DANGER ® The MOVISAFE  CS..A safety option has an error and automatically restarts in the following cases: - The DC 24 V supply voltage was switched off and back on. - The safety option was in standby state.
  • Page 904 Service Service – functional safety INFORMATION If a safe digital input is assigned to a safety sub-function via function assignment, then this safety sub-function is selected in the event of an FS input error. At a safe digital input with detected error, the error must first be resolved and the safe state established before acknowledging the FS input error.
  • Page 905 Service Service – functional safety In the case of a data error, all safe digital inputs and all safe digital outputs are switched to the safe state. In addition, the STO safety sub-function is executed without a delay. The safe state of the safety option is activated and a corresponding error code is set.
  • Page 906 Service Service – functional safety 12.11.4 Error diagnostics The "Current initial error" error status shows the error that occurred first in the safety option with the corresponding error code, suberror code and error description. For in- ternal purposes, additional error codes are displayed. The current initial error is the error that occurs after a restart or since the last acknowl- edgment as the first error with the highest priority.
  • Page 907 Service Service – functional safety Diagnostics with PROFIsafe connection The CS..A safety option with PROFIsafe connection triggers a diagnostic alarm on the F-PLC in the data exchange between the F-PLC (fieldbus host) and the safety option (fieldbus device) in case of a fault. Simultaneously, the associated fault code is trans- ferred via the communication connection.
  • Page 908 Service Service – functional safety Error memory The current initial error and all other subsequent errors are residually saved in the error memory with associated timestamp. 18014420387287947 Additional messages for the errors are entered in the error memory in the columns "Primary error"...
  • Page 909 Service Service – functional safety 12.11.5 Acknowledgment Introduction The acknowledgment of a warning, the start inhibit, a fault and a limit violation can be realized via a safe digital input F‑DI or via the "Fault acknowledgment" bit of the safe process data.
  • Page 910 Service Service – functional safety Acknowledging a system error If safe digital inputs with active interlocking are used for acknowledging a system error, adhere to the following sequence: 1. If possible, eliminate the cause of the error. 2. Make sure of the following: •...
  • Page 911 Service Service – functional safety 12.11.6 "Emergency mode" function Introduction The "Emergency mode" function can only be triggered using the keypad. The "Emer- gency mode" function automatically triggers the "Encoder fault muting" function (see chapter "Encoder fault muting" (→ 2 576)) and the "Muting safe process output data (F-PO)"...
  • Page 912 Service Service – functional safety Starting emergency mode Proceed as follows: • Select the "Emergency mode" function using the keypad. • Using the "F-ERR" LED (see chapter ""F-ERR" LED" (→ 2 622)), check whether the correct device signals the emergency mode. If the wrong device is flashing, ac- tivation of the emergency mode must be canceled immediately.
  • Page 913 Service Service – functional safety Replacing the electronics cover ® The MOVI-C system offers the option to save the application-related data set for the inverter and the data set for the safety option on the memory module in the inverter or ®...

  • Page 914: 12.12 Sew-Eurodrive Service

    If a fault cannot be repaired, contact SEW‑EURODRIVE Service, see chapter "Con- tacting SEW-EURODRIVE" (→ 2 930). Always specify the digits of the status label when contacting the SEW-EURODRIVE electronics service team. This will enable our Service personnel to assist you more ef- fectively.

  • Page 915: 12.13 Shutdown

    Service Shutdown 12.13 Shutdown WARNING Risk of burns due to hot surfaces. Severe injuries. • Let the devices cool down before touching them. WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.

  • Page 916: 12.15 Extended Storage

    Service Extended storage 12.15 Extended storage 12.15.1 Storage conditions Observe the storage conditions listed in the following table with respect to extended storage: Climate zone Packaging Storage location Storage period Temperate Packaged in contain- Under roof, protection against rain and Up to 3 years with regu- (Europe, USA, ers, with desiccant...

  • Page 917: 12.16 It Security Guidelines For Secure Waste Disposal

    Service IT security guidelines for secure waste disposal 12.16 IT security guidelines for secure waste disposal 12.16.1 Removing the product from its intended environment If the data stored on the product is considered relevant for IT security, remove it as de- scribed in the section "Secure removal of data stored in the product." (→ 2 917) 12.16.2 Removing reference and configuration data in the environment Reference files, configuration files, log files, and other data belonging to the product...

  • Page 918: Waste Disposal

    Service Waste disposal 12.16.4 Removing a customer data backup ® You can delete a customer data backup using the MOVISUITE engineering software. To do so, in the parameter configuration of the corresponding device under [Basic set- ting] > [Data backup] > [Backup of customer-specific device parameters] click the [De- lete] button.

  • Page 919: Inspection And Maintenance

    Inspection and maintenance Determining the operating hours Inspection and maintenance 13.1 Determining the operating hours ® 13.1.1 About MOVISUITE The device can read out the operating hours so you can plan inspection and mainte- nance work more easily. To determine the operating hours performed, proceed as follows: ®...

  • Page 920: Inspection And Maintenance Intervals

    Inspection and maintenance Inspection and maintenance intervals 13.2 Inspection and maintenance intervals The following table shows the inspection and replacement intervals for the device: Time interval What should I do? Who is permitted to perform the work? When the electronics If you open the electronics cover Specialists at cus- cover is opened after an...

  • Page 921: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work 13.3 Inspection and maintenance work 13.3.1 Preliminary work regarding inspection and maintenance Carry out the following steps before all inspection and maintenance work:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 922 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 1 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 923 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure that the sealing surfaces are not damaged when removing the gasket. Loosen the used seal by levering it off the retaining cams. ð...
  • Page 924 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and the electronics cover.
  • Page 925 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the device using the applicable operating in- structions. 8. Place the electronics cover back onto the connection box and secure it. ð Proceed as follows when mounting the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm.
  • Page 926 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 2 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 927 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure that the sealing surfaces are not damaged when removing the gasket. Loosen the used seal by levering it off the retaining cams. ð...
  • Page 928 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and the electronics cover.
  • Page 929 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the device using the applicable operating in- structions. 8. Place the electronics cover back onto the connection box and secure it. ð Proceed as follows when mounting the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 9.5 Nm.

  • Page 930: Contacting Sew-Eurodrive

    Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Product Manual – MOVIMOT flexible DSI...

  • Page 931: Index

    Index Index Numerical BW1, BW2 ............ 61 BW100-005/K-1.5 .......... 69, 70 4Q operation BW100-009-T .......... 71, 72 for motors with mechanical brake.... 68 BW150-003/K-1.5 .......... 69, 70 With external braking resistor...... 69 BW150-006-T .......... 71, 72 BW68-006-T ............ 73 Acknowledgment of the CS..A safety option Acknowledgment of PROFIsafe data exchange Cable cross section ..............
  • Page 932 Index Cleaning ............ 921 Connectors, dimension drawing Configuration At the electronics cover .. 99, 100, 101, 102 Motors that can be connected ......  131 Control mode ............. 117 Process ............ 115 CFC .............. 119 ® Connection ELSM ............ 119 Braking resistor Position control .......... 118  325, 326, 327, 330, 331, 332, 335, 336, 337, 340, 341, 342 Properties ............. 120 Cable routing ..........
  • Page 933 Index Replacing .............  901 Disconnection of a single device Device replacement........ 897, 912 Requirements .......... 307 Replacing the electronics cover .... 913 Drive selection ........... 131 ® Requirements .......... 912 DynaStop ............ 605 ® With MOVISUITE ........ 913 Disabling for the startup procedure.... 547 Device structure Functional description........ 605 Cable entry positions........
  • Page 934 Index Engineering connector X4142 ...... 487 Fault diagnostics ® Engineering interface With MOVISUITE  Assist CS...... 906 Plug connector assignment ...... 464 With PROFIsafe connection ...... 907 Environmental conditions ........ 30 FCB concept ............ 123 Equipotential bonding ........ 265 Description of the FCBs........ 124 On the connection box (option) .... 269 FCB description .......... 124 Error classes Flux optimization .......... 156...
  • Page 935 Index Information Installing the electronics cover...... 254 Cable routing and cable shielding .... 322 Removing the electronics cover.... 254 Designation in the documentation .... 7 Requirements .......... 253 Installation ............  252 Tightening torques ........ 263 Replacing the device ........ 897 Tools and resources ........ 252 Inspection Installation altitude .......... 279 Connection cables........
  • Page 936 Index Connection cables........ 921 Removing the electronics cover.... 255 Determining the operating hours .... 919 Maintenance intervals ........ 920 Operating states of the CS..A safety card .. 613 Preliminary work...........  921 Operating state "Safe state" after critical fault Maintenance switch ........ 82, 83 .............. 613 Manual mode with CBG22A keypad ....
  • Page 937 Index Plug connectors Memory module .......... 900 Connection cable..........  354 Replacing the electronics cover ...... 913 Position Requirements Cable entries .......... 230 External safety controller ...... 182 Nameplates .......... 232 Reset .............. 616 Position control Residual current device ........ 276 PLUS mode.......... 118 Response times Process input data Calculation of response times....... 217 Substitute values ..........
  • Page 938 Index Safety conditions Process............ 590 Encoder requirements ........ 185 Publishing acceptance........ 592 Safety controller, external........ 182 Structure of the acceptance report .... 592 Requirements .......... 182 Scope of delivery Safety controllers, requirements...... 307 Interface adapter........... 485 Safety encoders approved by SEW‑EURODRIVE Keypad............ 494 for AC motors and asynchronous servomotors Screw fittings ..............
  • Page 939 Index ® SS1-t safety sub-function with MOVISAFE CS..A STO – Safe Torque Off ........ 165 Fault response during limit value violation ...  558 STO jumper plug.......... 320 SS2-r – Safe Stop 2 ..........  169 Storage .............. 915 ® SS2-r safety sub-function with MOVISAFE CS..A Storage conditions .......... 916 Fault response during encoder fault.....
  • Page 940 Index Trademarks ............ 9 X1219 TSM .............. 248 Assignment ........... 393 Type designation X1292 Connection unit .......... 248 Assignment ........... 414 Device ............ 233 X1523 Electronics............  245 Assignment ........... 457 Connection cable .......... 458 X2011 UL-compliant installation ........ 157 Assignment ........... 432 USM21A interface adapter X2041 Part number............
  • Page 941 Index X5138 Assignment...........  466, 469 Assignment ........... 482 X5004_1 X5139 Assignment...........  454 Assignment ........... 483 X5004_2 X5504 Assignment...........  455 Assignment ........... 442 X5004_3 Connection cable .......... 443 Assignment...........  456 X5505 X5133_1 Assignment ........... 447 Assignment...........  472 Connection cable .......... 448 X5133_2 X5601_1 Assignment...........  473 Assignment ........... 477 X5133_3 X5601_2 Assignment...........
  • Page 944 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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