Kaco blueplanet gs 92.0 TL3-S Integration Manual

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blueplanet gs 92.0 - 137TL3-S

M, L, XL

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Page 1 Integration manual for blueplanet gs 92.0 - 137TL3-S M, L, XL Integration manual...
Page 2: Legal Provisions
Legal provisions The information contained in this document is the property of KACO new energy GmbH. Publication, in whole or in part, requires the written permission of KACO new energy GmbH. KACO warranty For the current warranty conditions, please contact your system integrator.
Page 3: Table Of Contents
Integration manual Bidirectional feed-in inverter Table of contents General information ............ 4 Prolog status messages .......... 26 Scope................ 4 About this document .......... 4 More information ............ 4 Target group............... 4 Supply line and fuse requirements ........ 5 Battery Energy Storage System........ 5 BESS configuration ............. 5 Size of the BESS ............ 5 3.2.1 AC parallel connection only ...... 5 3.2.2 AC and DC parallel connection...... 6...
Page 4: General Information
(EMS). About this document This document is valid for the following types of device from firmware version V3.64 onwards Typenbezeichnung BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGM [1001912] [KACO Art. Nr.] BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGL [1001910] BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGX...
Page 5: Supply Line And Fuse Requirements
Supply line and fuse requirements Battery Energy Storage System BESS configuration ROUTER bp gridsave SCADA 92.0-137TL3-S MODBUS TCP / SUNSPEC FUELSAVE HYBRID CONTROLLER Bi-directional feed-in inverter bp gridsave 92.0-137TL3-S WEB PORTAL . . . POWER SUPPLY COMPANIES bp gridsave 92.0-137 TL3-S MEASUREME —...
Page 6: Ac And Dc Parallel Connection
Up to 2 devices can be connected in parallel on the DC side. Scaling using >2 devices is possible in consultation with KACO new energy.
Page 7: Maximum Dc Voltage
3.3.2 Maximum DC voltage The maximum input voltage allowed for operation is 1315Vdc. However, it should be noted that derating occurs at high DC voltages and high heat sink temperatures. Derating at low heat sink temperatures and high voltages. The following graphics shows the derating behaviour subject to the heat sink temperature at high voltage levels. The heat sink warms up during operation subject to duration and load.
Page 8 Power VS Ambient Temperature 120,00 110,00 100,00 90,00 80,00 70,00 60,00 50,00 40,00 30,00 20,00 801Vmppt Ambient Temperature/℃ 900Vmppt 1100Vmppt 1300Vmppt Note: Simulation values Nominal Active Power [kW] Fig. 4: Mean value of active power at different temperatures with different DC voltages in charging mode – blueplanet gridsave 110.0TL3-S Power VS Ambient Temperature 120,00...
Page 9: Selecting The Device
Power VS Ambient Temperature 150,00 140,00 130,00 120,00 110,00 100,00 90,00 80,00 70,00 60,00 50,00 40,00 30,00 20,00 1002Vmppt Ambient Temperature/℃ 1150Vmppt 1300Vmppt Note: Simulation values Nominal Active Power [kW] Fig. 6: Mean value of active power at different temperatures with different DC voltages in charging mode – blueplanet Power VS Ambient Temperature gridsave 137TL3-S 150,00...
Page 10: Selecting The Location Of The Device
CAUTION Danger caused by exceeding the inrush current. The device does not have a inrush current limiter on the DC side. Exceeding the maximum permissible in- rush current of 300A can lead to destruction of the device. › The inrush current must be limited to a max. current of 300A using external means. The DC input ca- pacity of the device is approx 550µF.
Page 11 Manufacturer KACO Manufacturer KACO Type of DUT Blueplanet gridsave 92.0 TL3-S Type of DUT Blueplanet gridsave 92.0 TL3-S Serial Number 92.0TL01S755986 Serial Number 92.0TL01S755986 Manufacturer KACO Manufacturer KACO Type of DUT Blueplanet gridsave 110 TL3-S Type of DUT Blueplanet gridsave 110 TL3-S Serial Number 92.0TL01S755986...
Page 12: Technical Data
NOTE The system integrator is responsible for the design and validation of the overall system using the derat- ing procedure. Contingency measures are used to prevent device malfunctions caused by a failure to ob- serve minimum clearances. The device protects itself by means of an appropriate power derating Technical data Electrical data 92.0 TL3-S...
Page 13: General Data
General data 92.0 TL3-S 110 TL3-S 137 TL3-S General data Display LEDs Control elements Button / web server Menu languages EN; DE; FR; IT; ES; PL; NL; PT; CZ; HU; SL; TR; RO; JP Interfaces 2 x Ethernet, INV OFF, Error-Relais (30V potential free contact) Communication TCP/IP, Modbus TCP, based on Sunspec Fault signal relay...
Page 14: Specifications
NOTE Protecting the KACO devices against remote access › Kaco new energy devices do not feature a firewall. Create a safe device password. You can assign a separate password to each user range in the device’s web user interface. ›...
Page 15: Device Control
Remote Access and Remote Update The IP settings can be changed in the web interface. See specific parameters in the manual chapter Menu; and Configura- tion via web user interface The default IP configuration is: DHCP Device control General The device is controlled externally by a ModbusTCP interface which is based on SunSpec. We recommend to implement the SunSpec logic in your EMS.
Page 16: Sunspec Device States
SunSpec device states The following diagrams shows the states and transitions of the device. SunSpec CurrentState / RequestedState Power control, temp, DirectlyAddressableState P(U), ... Throttled Starting Standby Grid Connected Grid Connected (11) Precharge Grid Connect Standby Standby Shutting Down The transition from (7) to (8) takes place automatically if the RequestedState is Standby and no PCU error occured.
Page 17 All other statuses cannot be reached directly, these are no possible target statuses for register: 64201.Requested- State. State State type Description Off (1) Version L/XL: AC-Relays and DC-Relay(s) (Version L/LX) disconnected Directly addressable State is reached when AC is applied. The boot up time of the front state end (HMI) takes about 105 seconds.
Page 18: Recommended Operating Procedure
BG 92.0 TL3-S BG 110 TL3-S BG 137 TL3-S Fig. 17: Functional diagram of the precharge unit in the device When the status changes from "Off" to "Standby", the precharging process works as follows: ž K3 closes (XL variant only) ž K2 closes -> DC link of the device is precharged via R ž...
Page 19: Operation
ž Battery limits 64202.DisMinV, 64202.DisMaxA, 64202.ChaMaxV, 64202.ChaMaxA and 64202.EnLimit 5.4.2.2 Operation This chapter describes the recommended communication operation. The following steps should be performed in order to guarantee a working communication. AC must be applied and the boot up of the user interface must be completed in or- der to be able to establish a Modbus connection.
Page 20 Step Description Version B and M (without precharge unit) Version L and XL (with precharge unit) Start the device We assume that step 4 was processed and AC and DC voltage are applied. ž 64201.CurrentState is (8) ž 64201.CurrentState is (1) ž...
Page 21: Sunspec Register Description
Model 64201 - Device control The following registers in SunSpec model 64201 are used to control the inverter: For a complete description of all registers present in Model 64201 refer to SunSpec-Information-Model-Reference-Kaco.xlsx. SunsSpec model 64201 – Bidirectional inverter control Address Acc.
Page 22: Capacity Control
SunsSpec model 64201 – Bidirectional inverter control Address Acc. Name Type Unit Scale factor Description Offset Mode Reactive power setpoint in % of WMax. VarSet- Int16 %Wmax VarSet- Pct_SF See model 121 data point WMax. Int16 Active power factor WSet- Pct_SF Int16 Reactive power factor...
Page 23: Model 64302 - General Commands
SunSpec model 64202 – Battery limits uint16 new battery limits are activated when EnLimit is 1 EnLimit For increased efficiency it is recommended to write the registers DisMinV up to EnLimit in a single Modbus request (function code 16). Model 64302 - General commands For a complete description of all registers present in Model 64302 refer to SunSpec_Information_Model_Refer- ence_Kaco.xlsx SunSpec model 64302 –...
Page 24: Response When Battery Limits Are Reached
ž the amount of time that passes from status "Standby" (8) until the power specifications are implemented is approxi- mately: 30 s + any additional periods of time for grid monitoring prior to connection prescribed in the applicable grid guidelines. ž...
Page 25: Connection Following A Grid Error
Connection following a grid error NOTE: The EMS is responsible for adhering to the grid guidelines Some grid guidelines make a distinction between connection following a grid error and connection under normal opera- tion. This has an impact in terms of the different requirements for the following grid parameters / functions: ž...
Page 26: Reactive Power Control
B = Operator’s responsibility ; E = The indicated work may only be carried out by an authorised electrician. ; K = The indi- cated work may only be carried out by a service employee of KACO new energy GmbH! No.
Page 27 No. Result message Explanation Remedy Pers. Temperature in unit The device was switched off due to over- Were the minimum clearances for instal- B B E too high heating caused by lack of air circulation. lation on the other side observed? => Check information in chapter 6.
Page 28 No. Result message Explanation Remedy Pers. Protection shutdown Group message for all trip zone shut- Grid-related shutdown of the grid opera- downs. tor. The grid reconnects automatically. Please wait... Unknown hardware No valid version of the power unit was Restart of the device attempted? (Discon- detected.
Page 29 No. Result message Explanation Remedy Pers. SPI Remote shutdown Remote-controlled shutdown by digital This was caused by the grid operator. input. (e.g., CEI 0-21) Waiting for reactiva- The waiting time following a fault is coun- Does the message appear frequently? => tion try-specific and can take several minutes.
Page 30 No. Result message Explanation Remedy Pers. Protect. shutdown grid Protection shutdown due to an exces- Does the message appear frequently? => volt. L1 sively high grid voltage It is the live value The solar installer must check the installa- which is decisive for the shutdown. As tion and contact Service, if applicable.
Page 31 No. Result message Explanation Remedy Pers. 108 Grid failure overvoltage Device has detected a fault on one phase Are the settings in the menu according to and was shut down. the grid voltage correct? => After the check, visually inspect all connection ter- minals from the device through to the grid connection.
Page 32 No. Result message Explanation Remedy Pers. 172 Internal fan error Failure of an interior fan or the corre- Is the fan jammed? => If applicable, clean sponding tacho signal. The power is re- according to chapter “Maintenance”. For duced to 50% Pnom. All 3 LEDs light up trained electricians: Are plugs connected on the device.
Page 33 No. Result message Explanation Remedy Pers. 195 DESAT failure The DESAT of the IGBTs has tripped or the If the error occurs continuously: Hard- power supply (24 V) of the gate drivers is ware defect of the power board -> Re- too low.
Page 34 No. Result message Explanation Remedy Pers. 215 Waiting for fault ac- Following an error, the error status in the The EMS must set the operating status to knowledgment device is not reset automatically. The er- "1 - OFF" in order to reset the error (Sun- ror must be reset via the EMS.
Page 35 No. Result message Explanation Remedy Pers. 223 Charging limits reached The charging capacity is reduced in order Check EMS. Reduce charging power or to adhere to the charging limits (end-of- discharge battery charge voltage and max. charging cur- rent). To protect the battery against over- loading (exceeding end-of-charge voltage: U_DC >...
Page 36 No. Result message Explanation Remedy Pers. 233 Protection shutdown neutral conductor cur- rent (effective value) NOTE Event number not found? Event numbers that are displayed in the device and not listed here generally require a service call by your installation partner. NOTE If an event occurs irregularly, our service technician needs to have the service package stored on the de- vice.
Page 37 Werner-von-Siemens-Allee 1 · 74172 Neckarsulm · Germany · Tel. +49 7132 896-1000 · info@kaco-newenergy.de · www.kaco-newenergy.de...

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