Related Manuals for A-iPower 4591004
Summary of Contents for A-iPower 4591004
- Page 1 PORTABLE GENERATOR Owner’s Manual GXS11400iRDC DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 4591004 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-07560-00...
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Page 2: Table Of Contents
Table of Contents Introduction..........1 Connecting Electrical Loads....23 Safety............1 Low Idle Switch........23 General Safety Precautions....2 Stopping the Engine......24 Low Oil Shutdown........24 Safety and Dataplate Labels....8 Do Not Overload Generator....24 Unpacking the Generator.......9 Changing Fuels........25 Parts Included........9 Parallel Operation.........26 Controls and Features......10 Maintenance And Storage....28 Control Panel Features......12 Maintenance Schedule......28... -
Page 3: Introduction
If any section of this manual is not understood, contact customer Service at 855-888-3598, or www.a-ipower.com for starting, operating and servicing procedures. The owner is responsible for proper maintenance and safe use of the unit. SAVE THESE INSTRUCTIONS for future reference. -
Page 4: General Safety Precautions
Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Operator’s Manual Kickback GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside and at least 20 feet away from windows, doors and vents to Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 5: Incorrect Usage
CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • Operate generators outside and at least 20 feet away from any structure with exhaust pointed away from doors and windows. at least 20 feet away from windows, doors and vents INCORRECT USAGE Do not operate in any of the following locations: •... -
Page 6: Fuel Safety
Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •... - Page 7 • Store Fuel in a container approved for gasoline. DANGER • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Generator voltage could cause electrical Never use a gasoline container, gasoline tank, shock or burn will result in death or...
- Page 8 WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
- Page 9 devices or life support appliances. • Shut off generator if: • NEVER use this product to power medical devices -Electrical output is lost. or medical appliances. -Equipment sparks, smokes, or emits flames. • Inform your electricity provider immediately if you -Unit vibrates excessively.
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Page 10: Safety And Dataplate Labels
Carbon Monoxide Fuel WARNING HOT SURFACE Hot Surface AVERTISSEMENT SURFACES TRES CHAUDE GXS11400iRDC GXS11400iRDC MODEL NO.: 4591004 REV 00 MODÈLE.: 4591004 REV 00 AC Voltage: Power Factor: Tension CA: Facteur de Puissance: 120V/240V 120V/240V AC Current: Insulation Class: Courant Alternatif: Classe D’isolation:... -
Page 11: Unpacking The Generator
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munual for your own record. -
Page 12: Controls And Features
CONTROLS AND FEATURES 1 - Frame 7 - Support Leg 2 - Control Panel 8 - Panel LED Light 3 - Propane Inlet 9 - Maintenance Cover(Right) 4 - Recoil Starter 10 - Wheel 11 - Muffler/Spark Arrester 5 - Fuel Cap 6 - Maintenance Cover(Left) Page 10... -
Page 13: Control Panel Features
CONTROL PANEL FEATURES 1. LED DATA CENTER: See LED DATA CENTER section. 11. LED Light 2. CO (Carbon Monoxide) WATCH-GUARD Indicator 12. 120V AC, 30A Twist Lock outlet, single phase, Light (Red for Shut off and Yellow for Service): The 60Hz Outlet (NEMA L5-30R): This receptacle can CO(Carbon Monoxide) WATCH-GUARD monitors for the provide120 volt output up to 30 amps. - Page 14 CONTROL PANEL FEATURES LED Data Center 1. LED Multi-Meter: Displays voltage,power,fuel level, 4. Overload Reset Button with Indicator Light: The frequency, and running time. indicator light is green when the inverter is running under rated load. The indicator light will turn to 2.
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Page 15: Remote Control Programming
REMOTE CONTROL PROGRAMMING Before the generator can be started , an initial start-up Press and hold the START button of the remote procedure must be performed so the generator and the control fob, the engine push button red light will remote control recognize each other. -
Page 16: Specifications
SPECIFICATIONS GXS11400iRDC Model Number 4591004 Starting Watts 11400W-GAS / 10100W-Propane/LPG Running Watts 9100W-GAS / 8100W-Propane/LPG 120/240V Rated AC Voltage Rated DC Voltage 5/12V 60HZ Rated Frequency Phase Single Grounding System (AC) Neutral Bonded to Frame Engine Type Single Cylinder, 4-Stroke OHV Air Cooled... -
Page 17: Co Watch-Guard
CO WATCH-GUARD Carbon Monoxide (CO) Detection and Auto Shutoff System Your Generator is equipped with Carbon Monoxide (CO) WATCH-GUARD detect system for your protection and safety. This detecting and shutoff system monitors for the accumulation of poisonous CO gas around the generator produced by engine exhaust when the generator is running. - Page 18 The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings.
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Page 19: Add Engine Oil
Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives. -
Page 20: Add Fuel: Gasoline
WHEN ADDING GASOLINE Add Fuel: Gasoline • Only fill the gasoline tank outdoors in a DANGER well-ventilated area. • DO NOT overfill gasoline tank. Allow space for fuel expansion. • If gasoline spills, wipe spilled gasoline from the unit or wait until it evaporates before starting engine. Gasoline and gasoline vapor are highly flammable •... - Page 21 Propane/LPG is highly flammable and explosive. • DO NOT check for leaks with a lighted match or Fire or explosion can cause severe burns or death. flame. • The propane cylinder valve should be fully closed • The provided propane/LPG hose with regulator, when the generator is not in use or is running with works with standard 20, 30 and 40 pound capacity gasoline.
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Page 22: Fuel Sense
3.5% for every 1000 feet (305 m) of elevation above sea level. High altitude may cause hard starting, increased fuel consumption and spark plug fouling. To operate at high altitudes A-iPower can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. -
Page 23: Operation
OPERATION Surge suppressors come in single- or multi-outlet Generator Location styles. They’re designed to protect against virtually WARNING all short-duration voltage fluctuations. Make sure you review each warning in order to For Cold Weather Starting prevent fire hazard. • While you must run your generator outside, you may keep the generator in a covered area to protect the generator and its battery from cold Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 24: Starting The Engine (Generator)
5a. Remote start Turn and hold the REMOTE START switch for 5 seconds until the engine start. Starting the Engine (Generator) Select the Fuel Source (Gasoline) 5b. Electric start Turn and hold the ENGINE START/STOP 1. Make certain the propane cylinder knob is fully switch for 5 seconds until the engine start. -
Page 25: Connecting Electrical Loads
When starting engine, pull cord slowly until 2. Turn starting dial switch to the ON position. resistance is felt and then pull rapidly to avoid kickback. NOTE: If engine starts after 3 pulls but fails to run. Or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. -
Page 26: Stopping The Engine
2b. Electric start operation NOTICE Push and hold the START/STOP button for For periods of high electrical load or momentary 3 seconds until the engine stop. fluctuations, the LOW IDLE Switch should be turned OFF. NOTE: LOW IDLE minimizes fuel consumption and noise by adjusting the engine speed (RPM) to the minimum required for the current load. -
Page 27: Low Oil Shutdown
Changing Fuels WARNING DANGER Fuel and its vapors are extremely flammable and explosive which could cause burns, fire or explosion Gasoline, gasoline vapor and propane/LPG are highly resulting in death or serious injury. flammable and explosive. Fire or explosion can cause severe burns or death. NOTE: If the engine will not be used for a period of two DANGER... -
Page 28: Parallel Operation
NOTICE 2a. Gasoline to Propane/LPG Paralleling this generator to a generator that is not 2a1. Connect the LPG gas hose to the propane fuel compatible can cause a low voltage output that can source. Connect the small end of the LPG gas damage tools and appliances powered by the hose to the LPG inlet on generator and then generator. - Page 29 3. Make sure the low idle switch is in OFF position on both generators. 4. The parallel operation outlets allow you to connect two AIPOWER generators to increase the total available electrical power. The AIPOWER Parallel Operation Kit can be purchased. Follow the instructions included with your parallel operation kit for proper installation and operation.
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Page 30: Maintenance And Storage
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use. -
Page 31: Change Engine Oil
Recommended Engine Oil Type CAUTION 10W-30 Avoid prolonged or repeated skin contact with used 5W-30 10W-40 motor oil. 1. Loosen the maintenance cover knobs to remove 5W-30 Full Synthetic the cover. ° F °C -28.9 -17.8 -6.7 15.6 26.7 37.8 48.9 2. -
Page 32: Air Filter Maintenance
Air Filter Maintenance 1. Loosen the battery access cover knobs to 1. Loosen the maintenance cover knobs to remove the cover(A). remove the maintenance cover(A). 2. Disconnect positive cable(B) and negative 2. Unscrew the air filter lock nut(B) to remove cable(C) from the battery by removing bolts the air filter cover plate (C). -
Page 33: Valve Clearance
Cleaning the Spark Arrestor 6. Measure plug gap. The correct gap is 0.028-0.031 in. (0.7-0.8 mm). To widen gap, if necessary, 1. Allow the engine to cool down completely before carefully bend the ground (top) electrode. To carrying out fender maintenance. lessen gap, gently tap ground electrode on a hard 2. -
Page 34: Draining The Float Bowl
Short Term Storage DRAINING THE FLOAT BOWL Fill the tank with fresh gasoline and add gasoline 1. Turn the fuel tank valve to the OFF position. stabilizer. Drain the carburetor float bowl. 2. Locate the drain screw on the bottom of the 1 - Add a properly formulated FUEL STABILIZER to carburetor float bowl. -
Page 35: Trouble Shooting
TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine is running, 1. AC Circuit breaker is open. 1. Check AC load and reset circuit breaker. but no AC output is 2. Fault in generator. 2. Contact customer service or authorized service center. available. -
Page 36: Parts Diagram And Parts List
PARTS DIAGRAM AND PARTS LIST GXS11400iRDC PARTS DIAGRAM(GENERATOR) Page 34... -
Page 37: Parts List
Parts List Part Number Description Qty. Part Number Description Qty. 20260-10765-00 Engine assembly 33013-01599-00 Right maintenance cover 33089-00953-00 Engine base(Left) 33708-00027-00 Recoil starter decoration cover 33089-00954-00 Engine base(Right) 20134-00507-00 Wheel(8") 30125-00023-00 Nut(M8) 30136-00074-00 Flat washer 30101-00574-00 Screw(M10*25) 34040-01407-00 Fuel tank rear crossbeam 30125-00026-00 Nut(M10) 33013-01589-00... - Page 38 Part Number Description Qty. Part Number Description Qty. 33004-01998-00 Inverter assemble bracket 60005-00104-00 Oil bottle 20114-08864-00 Control panel assembly 70003-01308-00 Oil funnel 33013-01593-00 Panel seat 70009-00998-02 Spark plug wrench 20172-00070-00 Right handle 70009-00998-02 Screw driver 20172-00072-00 Left handle 31033-00077-00 Battery float charger 20135-00663-00 H-shaped handle 20196-00137-04...
- Page 39 PARTS DIAGRAM (ENGINE) Page 37...
- Page 40 Parts List Part Number Description Qty. Part Number Description Qty. 30101-01083-00 Screw(M6*16) 34004-00018-00 Piston 34021-00531-00 Blower housing(Valve cover) 30150-00023-00 Piston pin clip 33015-00342-00 Rubber sleeve 34006-00075-00 Piston pin 30128-00011-00 Nut(M6) 20008-00114-00 Connecting rod assembly 30101-00349-00 Screw(M6*40) 34011-00515-00 Crankcase 30101-00414-00 Screw(M6*35) 34021-00534-00 Blower housing(Crankcase bottom) 20021-00128-00...
- Page 41 Part Number Description Qty. 31018-00029-01 Temperature sensor 30141-00113-00 Ball bearing(TM6202) 33247-00040-00 Oil level sensor 30101-00342-00 Screw(M6*16) 20011-00530-00 Crankshaft assembly 20012-00029-00 Camshaft assembly 34033-00008-00 Balancer shaft 34006-00001-00 Dowel pin(Φ8*Φ6.4*12) 30141-00118-00 Ball bearing(TM6207E-P64) 33048-00836-00 Paper gasket 33129-00380-00 Closure plate 33275-00076-00 Rubber seal 30101-00370-00 Screw(M8*40) 20026-00095-00...
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Page 42: Circuit Diagram
Circuit Diagram Page 40... -
Page 43: Warranty
Warranty Term ups resulting from improper maintenance. A-iPower will provide warranty for any of its products Additional exclusions - this warranty does not cover purchased through any authorized AiPower dealer in wearable parts such as filers, spark plugs, o-rings, North America to the original purchaser and will be batteries etc. - Page 44 Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
- Page 45 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
- Page 46 A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues...
- Page 47 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
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