A-iPower AP10000ED Owner's Manual

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P/N: 32082-05377-00

PORTABLE GENERATOR

Owner's Manual

AP10000ED

Model# 4201003 REV00

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Summary of Contents for A-iPower AP10000ED

Page 1 PORTABLE GENERATOR Owner’s Manual AP10000ED DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 4201003 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-05377-00...
Page 2 Table of Contents Stopping the Engine (Generator)....21 Introduction..........1 Safety............1 Low Oil Shutdown........22 General Safety Precautions....2 Do Not Overload Generator....22 Unpacking the Generator.......8 Changing Fuels........22 Parts Included........8 Maintenance And Storage....26 Assembly..........8 Maintenance Schedule......26 Install the Wheel Kit........8 Engine Maintenance......26 Install the Support Leg......9 Engine Oil Level Check.......26 Battery Cable Connection......9 Change Engine Oil........27...
Page 3 Service at 855-888-3598, or which are known to the State of California to cause www.a-ipower.com for starting, operating and cancer and birth defects orother reproductive harm. servicing procedures. The owner is responsible for To minimize exposure, avoid breathing exhaust, and proper maintenance and safe use of the unit.
Page 4 Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Operator’s Manual Kickback GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of Using a generator indoors CAN KILL YOU IN MINUTES.
Page 5 CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • ONLY use outside and downwind, far away from windows, doors and vents. • Direct exhaust away from occupied spaces. INCORRECT USAGE Do not operate in any of the following locations: •...
Page 6 Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •...
Page 7 • Store Fuel in a container approved for gasoline. DANGER • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Generator voltage could cause electrical Never use a gasoline container, gasoline tank, shock or burn will result in death or...
Page 8 WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
Page 9 • Shut off generator if: -Electrical output is lost. -Equipment sparks, smokes, or emits flames. -Unit vibrates excessively. WARNING Medical and Life Support Uses. • In case of emergency, call 911 immediately. • NEVER use this product to power life support devices or life support appliances.
Page 10 UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munual for your own record.
Page 11 ASSEMBLY Your generator requires some assembly prior to usage. CAUTION Assembly the generator will require lifting the unit. Always have assistance when lifting the generaotor. WARNING Do not plug in or turn on the generator until it is fully assembled according to the instructions. Failure to completely understand manual and product could NOTE: result in death or serius injury.
Page 12 ASSEMBLY 3-4mm Page 10...
Page 13 CONTROLS AND FEATURES 15 16 9 - Wheel 1 - Frame 10 - Battery 2 - Fuel Gauge 11 - Support Leg 3 - Control Panel 12 - Alternator Cover 4 - Fuel Tank 13 - Muffler/Spark Arrester 5 - Fuel Cap 14 - Air Filter 6 - Spark Plug 15 - Recoil Starter...
Page 14 CONTROL PANEL FEATURES 1. Engine Control Switch: To start engine manually, 8 . 120V AC, 20A Duplex, GFCI, Single Phase, 60 flip the switch to ON position and pull recoil Hz Outlets (5-20R): Each outlet is capable of starter. To start engine with electric start, press carrying a maximum of 20 amps on a single outlet and hold the switch on the START position...
Page 15 SPECIFICATIONS AP10000ED Model Number 4201003 Starting Watts 10000W-GAS / 9000W-Propane/LPG Running Watts 8000W-GAS / 7200W-Propane/LPG Rated AC Voltage 120/240V Rated DC Voltage Rated Frequency 60HZ Phase Single Grounding System (AC) Neutral bonded to frame Engine Type Single Cylinder, 4-Stroke OHV Air Cooled...
Page 16 The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings.
Page 17 WARNING DO NOT modify or tamper with the Carbon Monoxide Detecting System (CO WATCH-GUARD). Not following these instructions could result in death or serious injury due to Carbon Monoxide detecting system malfunction. CO WATCH-GUARD will detect the accumulation of carbon monoxide from other fuel burning sources such as engine powered tools used in the area of operation.
Page 18 Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives.
Page 19 • It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage.
Page 20 Used cylinders that have not plug fouling. To operate at high altitudes A-iPower been plugged or kept closed must also be purged. can provide a high altitude carburetor main jet. The...
Page 21 Grounding WARNING Shock hazard. Failure to properly ground the generator can result in electric shock. The national electrical requires your generator must be connected properly to an appropriate ground to help prevent electric shock. The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.
Page 22 OPERATION Generator Location Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually WARNING all short-duration voltage fluctuations. Make sure you review each warning in order to Before Starting the Generator prevent fire hazard. • Make certain the generator is on a flat, level surface and well-ventilated location.
Page 23 2. Add gasoline to the fuel tank. 5b. Recoil Start Flip the engine switch to the “ON” position. Pull the starter cord slowly until resistance is felt and then pull rapidly. 3. Flip the fuel source switch on the side panel to the gasoline position.
Page 24 3. Flip the fuel source switch on the side panel to the WARNING propane/LPG position. Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury.
Page 25 4. Make certain the propane tank is fully closed. Stopping the Engine (Generator) 1. Turn off and remove entire electrical loads. Never DANGER start or stop the generator with electrical devices plugged in or turned on. Let the generator run at no-load for two minutes to stabilize internal temperatures of the engine and generator.
Page 26 To prolong the life of your generator and attached 2. Stop the engine (generator). devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached. 2. Allow the engine to run for several minutes to stabilize.
Page 27 3b2. Flip the fuel source switch on the side panel to the gasoline position. 4. Start the engine (generator). Page 25...
Page 28 MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use.
Page 29 Recommended Engine Oil Type CAUTION 1 0W-3 0 Avoid prolonged or repeated skin contact with used motor oil. 5 W-3 0 1 0W-4 0 1. Remove the oil cap (A) and wipe dipstick clean. 5 W-3 0 Full Synthetic 2. Place a container underneath the oil drain plug to °F -2 0 1 00...
Page 30 7. Tighten with wrench to compress washer. If spark Battery Replacement plug is new, use 1/2 turn to compress washer WARNING appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression. Burn hazard. The battery contains sulfuric acid NOTE: (electrolyte) which is highly corrosive and poisonous.
Page 31 Cleaning the Spark Arrestor NOTICE 1. Allow the engine to cool completely before Checking and adjusting valve clearance must be servicing the spark arrestor. done when the engine is cold. 2. Loosen the screw (A) to be able to remove clamp (B) and spark arrestor (C).
Page 32 1 - After engine cools down, remove all gasoline WARNING from the fuel tank using non-conductive siphon. Risk of Fire. Verify machine has properly 2 - To remove the remaining gasoline in fuel system: cooled before installing cover and a-Keep the fuel valve open and run the engine storing machine.
Page 33 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine is running, 1. AC Circuit breaker is open. 1. Check AC load and reset circuit breaker. but no AC output is 2. Fault in generator. 2. Contact customer service or authorized service center. available.
Page 34 PARTS DIAGRAM AND PARTS LIST AP10000ED PARTS DIAGRAM Page 32...
Page 35 Parts List Part Number Description Qty. Part Number Description Qty. 30101-00326-00 Hex flange bolt M5*12 20114-07019-00 Control panel assy. 33082-00230-15 Motor tail cover 30125-00026-00 Hex flange nut M10 20044-00104-00 Voltage regulator 34030-00040-00 Vibration damping support 30101-00329-00 Hex flange bolt M5*16 34030-00039-00 Vibration damping support A 30101-00109-00...
Page 36 Parts List Part Number Description Qty. 34023-00207-00 Vent hose 34024-00024-00 Clamp 34037-00003-00 Filter screen 70009-00999-00 Spark Plug Wrench 20196-00137-00 12V DC Battery Charging Cable 20033-00051-00 Propane/LPG Hose with Regulator Page 34...
Page 37 Circuit Diagram Page 35...
Page 38 Warranty Term ups resulting from improper maintenance. A-iPower will provide warranty for any of its products Additional exclusions - this warranty does not cover purchased through any authorized AiPower dealer in wearable parts such as filers, spark plugs, o-rings, North America to the original purchaser and will be batteries etc.
Page 39 Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
Page 40 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
Page 41 A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues...
Page 42 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...

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4201003