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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
FITTING DETAILS:
Towbar Installation Time:
Total Installation Time:
Bumper Cut Required:
TRAILBOSS RECOMMENDS THAT INSTRUCTIONS ARE READ AND
UNDERSTOOD COMPLETELY PRIOR TO FITMENT.
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email:
enquiries@cequent.com.au
REV A
TOWBAR INSTALLATION INSTRUCTIONS
QTHY268L
1800 mm
21161
80 Mins.
80 Mins.
Yes
Page 1
Maximum Towing Braked:
Maximum Towing Unbraked:
Maximum Static Ball Load:
RPA Disable/Other Notes:
PART NUMBER QTHY268L
HYUNDAI ILOAD TQ CAD CL4
2000
750
150
NO
Issue Date: 25-05-19
kg
kg
kg
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Summary of Contents for Trailboss QTHY268L
- Page 1 Towbar Installation Time: 80 Mins. RPA Disable/Other Notes: Total Installation Time: 80 Mins. Bumper Cut Required: TRAILBOSS RECOMMENDS THAT INSTRUCTIONS ARE READ AND UNDERSTOOD COMPLETELY PRIOR TO FITMENT. 49-75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: enquiries@cequent.com.au...
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Page 2: Before You Start
WARNING: Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Trailboss to adhere to ADR 62/02 which provides only for the expected load demands of towing. 2. 3. - Page 3 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 TOWBAR ASSEMBLY DIAGRAM ITEM DESCRIPTION ITEM DESCRIPTION HYUNDAI ILOAD WELDED ASSY WASHER PLAIN 1/2X1-1/8X16G SIDE ARM ASSY RH M12x1.75 HEX NUT PC8 SIDE ARM ASSY LH TRAILER BALL MOUNT HEX NUT M10x1.5...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 1. Remove 2x Plastic trim buttons from top of Bumper on either side and then remove 4 x Screws from each side. 2. Remove 1x Screw from each side of the Mud Flap.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 4. Remove 1x Bolt from inside the Wheel arch from each side. 5. Remove 3x Scrivets from the bottom of the Bumper Bar. 6. Remove 2x Bolts from each side which holds the Impact Beam.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 7. Remove 3x Screws from the inside of the Bumper Bar. 8. Flex Bumper out at the sides then pull inwards, to remove bumper. Some force may be required.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 11. To fit the LH Side arm. Insert crush tubes into the side chassis rail mounting points if they do not have them. The 90mm crush tube to be inserted into the mount point closest to the bumper and the 84mm into the other one.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 14. Place masking tape on the outside areas of Bumper bar skin so not to damage the surface while cutting. 10 mm Establish Centre line of Bumper Bar Skin then...
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 IMPORTANT Due to possible vehicle variations, always confirm any noted vehicle colour wires with a multi-meter to ensure the correct function is identified before soldering or scotch locking. For vehicle wires denoted with two colours (example;...
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER QTHY268L HYUNDAI ILOAD TQ CAD CL4 18. On the Tail Harness (Tail length: 1800mm) (1) and mating connector, apply electrical grease or silicon (3) on to the back of the connectors (1)(2) to make them water proof.
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Page 11: Customer Information
THIS PRODUCT WILL PROVIDE A LIFETIME OF TROUBLE-FREE OPERATION. TOWBAR MAINTENANCE AND CARE: 1. Trailboss recommend that the towbar LUG or TBM (Trailer Ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (Trailer Ball Mount) is advisable when not in use to assist with any of the following. - Page 12 VEHICLE’S GLOVEBOX AFTER INSTALLATION PRO SERIES SILENT ANTI-RATTLE HITCH PIN Your Trailboss towbar is equipped with a Pro Series Silent Anti-Rattle Hitch Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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