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Trailboss QTMA660L Fitting Instructions Manual

Towbar for mazda cx-9 tc cl4

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PLACE THESE INSTRUCTIONS IN THE VEHICLE'S GLOVEBOX AFTER INSTALLATION IS COMPLETED
WARNING:
1. Do not, drill, cut, weld or otherwise modify the tow bar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any onboard computers. If in
doubt, check with the vehicle's manufacturer.
3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if
further information is required.
4. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any attempt
to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. For vehicles that require the bumper to be cut. Ensure cut out area is in correct position on the vehicle prior to
cutting the bumper.
7. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorized Trailboss dealer if
further information is required.
8. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
9. Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
10. Trailboss recommends that you check your tow ball to ensure that it complies with the Australian standards
AS 4177.2.
11. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view
of the vehicles registration plate if obscured, and to also provide maximum available departure angle
Tow bar Maintenance and Care.
Trailboss recommends that bolt torque's, as listed below, are routinely and regularly inspected and checked for correct
tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM's, tongues or lugs) when not being used for any considerable length
of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring "R" clips are regularly checked for proper installation. Replace any worn or defective parts.
Rev: A
Towbar Fitting Instructions
To Suit
MAZDA CX-9 TC CL4
Part Number
Rating
2000/100
Place load rating sticker
inside driver's door here
Cequent Customer Service
Ph: 1800 812 017 Fax: 03 9898 3299
Email: info@cequent.com.au
Post: PO Box 4050, Dandenong South VIC 3175
Page 1
QTMA660L
kg
FOR TRAILER TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle owner's
manual or to the manufacturer. Overloading can void your
warranties.
RECOMMENDED ASSEMBLY TORQUE LISTING
Diameter
Grade 8.8 Bolt
M6
M8
M10
M12
M14
M16
9.5 Nm
21.7 Nm
43.4 Nm
77.3Nm
146 Nm
189.8 Nm
Issue Date: 24-01-2017

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Summary of Contents for Trailboss QTMA660L

  • Page 1 3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if further information is required.
  • Page 2 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED ITEM NO. DESCRIPTION QTY. MAZDA CX-9 TUBE ASSY SIDE ARM RH SIDE ARM LH TRAILER BALL MOUNT WASHER FLAT 1/2”x1 1/8”x1/8”...
  • Page 3 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 1. Open rear door to expose the screw covers for the lights and the bumper.
  • Page 4 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 6. On LHS under bumper remove 4 x screws and 1 x scrivet. 7. On RHS under bumper remove 2 x screws and 1 x scrivets securing the plastic protector.
  • Page 5 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 9. Carefully release wheel trim garnish (4 x panel clips) to expose 2 x scrivets and 1 x screw securing bumper.
  • Page 6 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 13. On LH side chassis frame, remove the wiring harness clip from the chassis. 14. Remove the tape to expose the 2 x towbar mounting hole positions.
  • Page 7 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 18. Fit the crosstube to the side arm and loosely secure with 3 x M12 x1.25 x 70 bolts complete with 2 x washers and 1 x nut per bolt.
  • Page 8 Towbar Fitting Instructions To Suit MAZDA CX-9 TC CL4 Part Number QTMA660L Rating 2000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 21. Determine an appropriate position for the plug bracket. Mark out and drill 2x ø5mm holes 69mm apart on bumper skin to support plug bracket.
  • Page 9 Wiring Loom Fitting Instructions To Suit Mazda CX-9 (QTMA660L) Part Number 201497-WL Wiring Loom Installation Instructions Mazda CX-9 Part No: 201497-WL ECU: 04826 Tail Harness Length Required: 1800mm RPA Disable Harness: 04944 Wiring Loom Installation Time: Approx 40 Mins Page...
  • Page 10 Wiring Loom Fitting Instructions To Suit Mazda CX-9 (QTMA660L) Part Number 201497-WL 1. In the luggage compartment, fold down the rear seats. 2. Remove the floor mat and the LHS and RHS floor carpet covers. 3. Unclip and remove both LHS and RHS lower rear quarter storage trays.
  • Page 11 Wiring Loom Fitting Instructions To Suit Mazda CX-9 (QTMA660L) Part Number 201497-WL 20. Connect the tail harness 8-way connector to the trailer patch 8-way mating connector. 21. To enable RPA cut-off, crimp the tail harness GREY and GREY/BLACK wires to the trailer patch mating GREY and GREY/BLACK wires.
  • Page 12: Fitting Instructions

    FITTING INSTRUCTIONS Silent Anti-Rattle Hitch Pin (PRO001) Hitch Pin Nut • These fitting instructions are supplied to ensure understanding of how the HITCH PIN should be fitted and used correctly. Hitch Pin • Once installed, we recommend ALL instructions are kept and placed in the vehicle glove box.