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Trailboss QTHD774L Fitting Instructions Manual

Towbar to suit holden commodore zb cl4

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PLACE THESE INSTRUCTIONS IN THE VEHICLE'S GLOVEBOX AFTER INSTALLATION IS COMPLETED
WARNING:
1.
Do not, drill, cut, weld or otherwise modify the tow bar.
2.
If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic engine or
instrument management equipment. Failure to do so could destroy any onboard computers. If in doubt, check with the
vehicle's manufacturer.
3.
The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required
ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if further information is
required.
4.
If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause damage.
General:
1.
Ensure all hardware items have been included refer to assembly diagram.
2.
It is recommended that the instructions are read through and completely understood before making any attempt to fit this
product.
3.
Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this product.
4.
Before drilling ensure that the area is clear of fuel, electrical & other components.
5.
All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint.
6.
For vehicles that require the bumper to be cut. Ensure cut out area is in correct position on the vehicle prior to cutting the
bumper.
7.
The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required
ensure that fasteners of the same rating & quality are used. Contact an authorized Trailboss dealer if further information is
required.
8.
Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
9.
Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver's door.
(See diagram below).
10. Trailboss recommends that you check your tow ball to ensure that it complies with the Australian standards
11. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view of the
vehicles registration plate if obscured, and to also provide maximum available departure angle
Tow bar Maintenance and Care.
Trailboss recommends that bolt torque's, as listed below, are routinely and regularly inspected and checked for correct tension. Replace
any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM's, tongues or lugs) when not being used for any considerable length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a safe, clean and
dry place, away from excessive moisture.
Hitch Pull Pins and spring "R" clips are regularly checked for proper installation. Replace any worn or defective parts.
Rev: A
Towbar Fitting Instructions
To Suit
HOLDEN COMMODORE ZB CL4
Part Number
Rating
Place load rating sticker
inside driver's door here
Cequent Customer Service
Ph: 1800 812 017 Fax: 03 9898 3299
Email: info@cequent.com.au
Post: PO Box 4050, Dandenong South VIC 3175
QTHD774L
2100/90
kg
FOR TRAILER TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle owner's
manual or to the manufacturer. Overloading can void your
warranties.
RECOMMENDED ASSEMBLY TORQUE LISTING
Diameter
Grade 8.8 Bolt
M6
M8
M10
M12
M14
M16
Page 1
AS 4177.2.
9.5 Nm
21.7 Nm
43.4 Nm
77.3Nm
146 Nm
189.8 Nm
Issue Date:
03-10-2018

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Summary of Contents for Trailboss QTHD774L

  • Page 1 The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if further information is required.
  • Page 2 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED ITEM DESCRIPTION ITEM DESCRIPTION HOLDEN WAGON WELDED ASSY SET SCREW M6 x 20 GR 8.8 Z/P SIDE ARM ASSY RH WASHER FLAT M6x18x1.5...
  • Page 3 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 1. In wheel arch, remove 4 x Torx screws. Repeat for other side 2. In the wheel arch peel back the trim and remove the exposed 1 x Screw.
  • Page 4 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 4. Remove the Number Plate and remove the exposed 2 x screws securing the bumper to the back panel.
  • Page 5 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 7. Lower the LH and RH mufflers. 8. Remove the LH and RH heat shields secured with screw on retainers to gain access to the chassis rails.
  • Page 6 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 12. Tighten the 2 x M10 bottom fasteners. Torque to 44Nm. Repeat for other side.
  • Page 7 Towbar Fitting Instructions To Suit HOLDEN COMMODORE ZB CL4 Part Number QTHD774L Rating 2100/90 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 17. Fit the clip nuts to the 2 x bumper brackets and loosely secure to the inside of the bumper with 1x M6 bolt complete with 1 x washer.
  • Page 8 Wiring Loom Fitting Instructions To Suit Holden Commodore ZB Wagon Part Number 101996-WL Wiring Loom Installation Instructions Holden Commodore ZB Wagon Part No: 101996-WL ECU: 04839 Tail Harness Part No: WLT-019 RPA Disable: Near Transmission Lever Electric Brake Input Location: Near Blue Connector Wiring Loom Installation Time: Approx 15 Mins Page 1 of 3...
  • Page 9 Wiring Loom Fitting Instructions To Suit Holden Commodore ZB Wagon Part Number 101996-WL 1. In the boot, remove the LHS cover. 2. For V6 AWD variants: In the boot, disconnect the negative battery terminal. 3. For V6 AWD variants: In the LHS rear quarter panel in front of the battery towards the tail light, locate the vehicle grey pre-wire connector.
  • Page 10 Wiring Loom Fitting Instructions To Suit Holden Commodore ZB Wagon Part Number 101996-WL 20. The RPA function can be disabled via a switch next to the transmission lever. 21. Place the fitting instructions in the glove box after fitment. Note: Keep harness routing clear of all sharp edges, moving parts and places of extreme heat.
  • Page 11: Fitting Instructions

    FITTING INSTRUCTIONS Silent Anti-Rattle Hitch Pin (PRO001) Hitch Pin Nut • These fitting instructions are supplied to ensure understanding of how the HITCH PIN should be fitted and used correctly. Hitch Pin • Once installed, we recommend ALL instructions are kept and placed in the vehicle glove box.