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Trailboss QTHY263L Fitting Instructions Manual

Hyundai santa fe dm series towbar

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PLACE THESE INSTRUCTIONS IN THE VEHICLE'S GLOVEBOX AFTER INSTALLATION IS COMPLETED
WARNING:
1. Do not, drill, cut, weld or otherwise modify the tow bar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any onboard computers. If in
doubt, check with the vehicle's manufacturer.
3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if
further information is required.
4. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any attempt
to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. For vehicles that require the bumper to be cut. Ensure cut out area is in correct position on the vehicle prior to
cutting the bumper.
7. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorized Trailboss dealer if
further information is required.
8. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
9. Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
10. Trailboss recommends that you check your tow ball to ensure that it complies with the Australian standards
AS 4177.2.
11. PLEASE NOTE: It is advised to remove your lug or tbm when not actually towing so as to produce a clear view of
the vehicles registration plate if obscured, and to also provide maximum available departure angle
12. Pull Pin must be fit in down position.
Tow bar Maintenance and Care.
Trailboss recommends that bolt torque's, as listed below, are routinely and regularly inspected and checked for correct
tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM's, tongues or lugs) when not being used for any considerable length
of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring "R" clips are regularly checked for proper installation. Replace any worn or defective parts.
Rev: A
Towbar Fitting Instructions
To Suit HYUNDAI SANTA FE – DM SERIES
Part Number QTHY263L
Rating 2500/150 kg
Place load rating sticker
inside driver's door here
Cequent Customer Service
Ph: 1800 812 017 Fax: 03 9898 3299
Email: info@cequent.com.au
Post: PO Box 4050, Dandenong South VIC 3175
FOR TRAILER TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle owner's
manual or to the manufacturer. Overloading can void your
warranties.
Page 1
Issue Date: 21-01-2016

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Summary of Contents for Trailboss QTHY263L

  • Page 1 3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if further information is required.
  • Page 2 Towbar Fitting Instructions To Suit HYUNDAI SANTA FE – DM SERIES Part Number QTHY263L Rating 2500/150 kg PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED QTY. DESCRIPTION ITEM NO. TOWBAR WELDED ASSY CLASS 4 TBM ASSY BUMPER ADAPTER PASSENGER SIDE BUMER ADAPTER DRIVERS SIDE WASHER FT M10x25.4x3...
  • Page 3 Towbar Fitting Instructions To Suit HYUNDAI SANTA FE – DM SERIES Part Number QTHY263L Rating 2500/150 kg PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED INSTRUCTION: 1. Open boot and remove 2x Screws from the LHS Tail Light. Repeat for RHS.
  • Page 4 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL Wiring Loom Installation Instructions Hyundai Santa Fe DM / DM2 / DM3 Part No: 100863-WL Tail Harness Length Required: 1200mm (DM / DM2), 1800mm (DM3) Wiring Loom Installation Time: Approx 45 Mins Page...
  • Page 5 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL 1. In the luggage compartment, remove the sun shade and the tool compartment cover. 2. Remove the luggage compartment foam tool tray. 3. Remove the plastic tool tray by removing the three screws. 4.
  • Page 6 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL 14. For Santa Fe DM1 and DM2 models only: On the RHS rear quarter of the vehicle, drill a Ø30mm hole (1). File any rough or sharp edges and spray with rust inhibitor.
  • Page 7 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL 17. On the LHS of the luggage compartment, connect the ezy-tap (1) to the corresponding vehicle wires (2), then connect the trailer patch terminal (3) to the ezy-tap (1). Santa Fe DM / DM2 models: Function Trailer Patch...
  • Page 8 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL 22. Using a tek screw, secure the ground ring terminal (1) to the sheet metal as shown. DM / DM2 models: DM3 models: 23.
  • Page 9 Wiring Loom Fitting Instructions To Suit Hyundai Santa Fe DM / DM2 / DM3 Part Number 100863-WL 29. Connect the power patch 1-way connector (5) into the add-a-fuse harness mating connector (6). 30. Mount the tail harness (DM / DM2: 1200mm, DM3: 1800mm) trailer socket to the tow bar mounting bracket using M4 fasteners (not supplied).
  • Page 10: Fitting Instructions

    FITTING INSTRUCTIONS Silent Anti-Rattle Hitch Pin (PRO001) Hitch Pin Nut • These fitting instructions are supplied to ensure understanding of how the HITCH PIN should be fitted and used correctly. Hitch Pin • Once installed, we recommend ALL instructions are kept and placed in the vehicle glove box.