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Trailboss CL83L Fitting Instructions Manual

Towbar to suit mitsubishi lancer 10/2011- on, rating 1000/100 kg

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PLACE THESE INSTRUCTIONS IN THE VEHICLE'S GLOVEBOX AFTER INSTALLATION IS COMPLETE
WARNING:
1. Do not, drill, cut, weld or otherwise modify the tow bar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any onboard computers. If in
doubt, check with the vehicle's manufacturer.
3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if
further information is required.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any attempt
to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. For vehicles that require the bumper to be cut. Ensure cut out area is in correct position on the vehicle prior to
cutting the bumper.
7. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorized Trailboss dealer if
further information is required.
8. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
9. Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
10. Trailboss recommends that you check your tow ball to ensure that it complies with the Australian standards
AS 4177.2.
11. PLEASE NOTE: It is advised to remove your lug or tbm when not actually towing so as to produce a clear view of
the vehicles registration plate if obscured, and to also provide maximum available departure angle
12. Pull Pin must be fit in down position.
Tow bar Maintenance and Care.
Trailboss recommends that bolt torque's, as listed below, are routinely and regularly inspected and checked for correct
tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM's, tongues or lugs) when not being used for any considerable length
of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring "R" clips are regularly checked for proper installation. Replace any worn or defective parts.
Rev: A
Towbar Fitting Instructions
To Suit
MITSUBISHI LANCER 10/2011-
Part Number
Rating
Place load rating sticker
inside driver's door here
Cequent Customer Service
Ph: 1800 812 017 Fax: 03 9898 3299
Email: info@cequent.com.au
Post: PO Box 4050, Dandenong South VIC 3175
CL83L
1000/100
kg
FOR TRAILER TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle owner's
manual or to the manufacturer. Overloading can void your
warranties.
RECOMMENDED ASSEMBLY TORQUE LISTING
Diameter
Grade 8.8 Bolt
M6
M8
M10
M12
M14
M16
Page 1
on
9.5 Nm
21.7 Nm
43.4 Nm
77.3Nm
146 Nm
189.8 Nm
Issue Date:
11-09-12

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Summary of Contents for Trailboss CL83L

  • Page 1 3. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is required ensure that fasteners of the same rating & quality are used. Contact an authorised Trailboss dealer if further information is required.
  • Page 2 Towbar Fitting Instructions To Suit MITSUBISHI LANCER 10/2011- Part Number CL83L Rating 1000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETE QTY. DESCRIPTION ITEM NO. WELDED ASSEMBLY M16x45 2.0P BOLT M16x5x3.5 SPRING WASHER M12x130 BOLT M12x110 BOLT WASHER M12x28.8x3mm...
  • Page 3 Towbar Fitting Instructions To Suit MITSUBISHI LANCER 10/2011- Part Number CL83L Rating 1000/100 PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETE INSTRUCTION: Remove 2 M6 Bolts from each side of the Boot Cavity. Remove 2 Scrivets from the Wheel Arch, one from each side. Remove 4 M6 Bolts from Wheel Arch, two from each side.
  • Page 4 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL Wiring Loom Installation Instructions Mitsubishi Lancer MY12 Part No: 100835-WL Tail Harness Length Required: 1200mm ECU Required: 04826 Wiring Loom Installation Time: Approx 30 Mins Page 1 of 6 Issue Date 07-08-12 Cequent Customer Service...
  • Page 5 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL 1. Inside the luggage compartment, remove the floor carpet cover. 2. Remove the rear luggage compartment trim by first removing the two clips and then pulling in an upwards direction. 3.
  • Page 6 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL 11.On the LHS of the luggage compartment, following the table below, connect the ezy-tap (1) to the vehicle 'WHITE' reverse wire (2), then connect the trailer patch terminal (3) to the ezy-tap (1).
  • Page 7 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL 15.Following the existing vehicle harness, route the ‘ORANGE’ power wire along the LHS of the vehicle. 16.On the LHS of the rear passenger side, locate the vehicle connector (1). 17.Following the table below, connect the ezy-tap (2) to the vehicle 'GREY' wire (3), then connect the trailer patch (4) terminal to the ezy-tap (2).
  • Page 8 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL 20.Mount the trailer socket to the tow bar mounting bracket using M4 fasteners (not supplied). Page 5 of 6 Issue Date 07-08-12 Cequent Customer Service Ph: 1800 812 017 Fax: 03 9797 3299 Email: info@cequent.com.au Post: PO Box 4050, Dandenong South VIC 3175...
  • Page 9 Wiring Loom Fitting Instructions To Suit Mitsubishi Lancer MY12 Part Number 100835-WL 21.Route the tail harness (tail length 1200mm) across the tow bar towards the LHS of the vehicle and up through the previously drilled out hole. 22.Ensure the tail harness grommet is seated correctly and secure in place using a cable tie (not supplied).