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Oven
DX-400
Instruction manual
Yamato DX-400 Instruction Manual
Gravity convection ovens
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Information
General Safety Information
Safety Symbols
Safety Precautions
Installation
Installation Requirements
Identification of Parts
Main Unit
Control Panel
Controller Characters
Operational Procedures
Operation Mode and Function List
Operation Modes and Functions
Operational Characters
Operational Procedure
Overheat Prevention Device
Fixed Temperature
Quick Auto Stop
Auto Stop
Auto Start
Other Functions
Handling Precautions
Daily Inspection and Maintenance
Storage and Disposal
Troubleshooting
Safety Devices and Error Codes
Service and Warranty
Specifications
Wiring Diagram
Replacement Parts Table
Replacement Parts List
Reference
List of Dangerous Substances
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INSTRUCTION MANUAL
FOR
GRAVITY CONVECTION OVENS
Models
DX-300
DX-400
DX-600
Ver. 3
Yamato Scientific America Inc.
South San Francisco, CA
1-800-2-YAMATO (1-800-292-6286)
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Summarization of Contents
Safety Information and Symbols
Illustrated Symbols Overview
Explains the purpose of symbols in the safety manual and their general meaning.
Symbol Meanings Explained
Details the meaning of warning, prohibition, and requirement symbols used in the manual.
Safety Symbols Catalog
Warning and Caution Symbols
Illustrates and defines warning and caution symbols for potential hazards.
Forbidden and Requirement Symbols
Displays and explains symbols indicating prohibitions and necessary actions or conditions.
Safety Precautions
General Safety Warnings
Covers critical warnings regarding flammable gases, grounding, power cord handling, and unit modification.
Cautionary Measures and Prohibitions
Details cautions for thunderstorms, hot surfaces, and prohibited substances/actions.
Installation Site and Grounding Requirements
Grounding Procedures
Emphasizes proper grounding procedures for the 115V unit to prevent electrical hazards.
Environmental Installation Criteria
Lists unsuitable environments and specifies required clearance around the unit.
Prohibited Installation Environments and Modifications
Flammable/Explosive Environment Warning
Warns against using the unit in areas with flammable or explosive gases due to explosion risk.
Modification Prohibition
States that modifications to the unit are strictly prohibited.
Operational Setup and Loading Guidelines
Flat Surface Installation and Loading Limits
Instructs to install on a flat surface and adhere to the 15kg shelf load limit.
Sample Spacing for Temperature Accuracy
Advises providing 30% free space between samples for optimal temperature control.
Power Supply and Unit Handling Precautions
Power Requirements and Troubleshooting
Details required electric capacity for models and basic troubleshooting for power issues.
Unit Handling and Safety Warnings
Covers precautions for installation, potential burns, and a warning against flammable ingredients.
Power Cord and Exhaust Port Management
Power Cord Safety Guidelines
Provides instructions on safe handling of the power cord to prevent damage and hazards.
Exhaust Opening Adjustment
Guides on opening exhaust ports and adjusting them based on sample water content.
Main Unit Component Identification
Front View Components
Labels and illustrates the front-facing parts of the convection oven.
Rear View Components
Identifies components visible from the rear of the unit, including the power cord.
Control Panel and Indicators
Control Panel Layout
Provides a labeled diagram of the control panel with all buttons and displays.
Key and Lamp Functions
Explains the purpose of each key, indicator lamp, and display on the control panel.
Controller Display Characters
VS3 Controller Character Meanings
Details the meaning and purpose of various characters displayed by the VS3 controller.
Operational Character Definitions
Explains specific controller characters like 'cAL' for calibration and 'Lock' for key lock function.
Operation Modes and Functions Overview
Fixed Temperature Operation
Describes how to set and operate the unit in fixed temperature mode.
Automatic Stop Operations
Covers Quick Auto Stop and Auto Stop functions for automatic operation termination.
Auto Start Operation
Explains the procedure for setting the unit to start automatically after a specified time.
Advanced Operational Functions
Overheat Prevention Functionality
Details the automatic overheat prevention function and the overheat prevention device.
Calibration and Value Locking
Explains calibration offset and set value locking functions for precise control and security.
Operational Flowcharts
Fixed Temperature and Timer Operation Flows
Illustrates the step-by-step procedures for fixed temperature and timer-based operations.
Advanced Function Operation Flows
Depicts the operational sequences for overheat prevention, calibration, and lock functions.
Overheat Prevention Device Details
Device Functionality and Range
Explains the overheat prevention device, its built-in failsafe, and operational range.
Setting the Overheat Prevention Temperature
Provides a step-by-step guide to setting the overheat prevention temperature and important notes.
Fixed Temperature Operation Guide
Setting Up Fixed Temperature Mode
Guides through selecting the fixed temperature mode and setting the desired temperature.
Starting and Stopping Fixed Temperature Operation
Explains how to initiate and terminate operations in fixed temperature mode.
Quick Auto Stop Procedure
Setting Quick Auto Stop Timer
Details how to set the timer for automatic operation termination.
Starting and Terminating Quick Auto Stop
Explains how to start the timer and what happens upon completion or termination.
Auto Stop Operation Guide
Setting the Auto Stop Time
Guides on setting the automatic stop time and temperature for the operation.
Initiating Auto Stop Timer
Explains how to start the auto stop timer and the conditions for its activation.
Auto Stop Termination and Settings Management
Stopping Auto Stop Timer Operation
Describes how to stop or terminate the auto stop timer operation.
Correcting and Checking Auto Stop Settings
Provides instructions for modifying or verifying settings for auto stop.
Auto Start Operation Guide
Setting the Auto Start Time
Guides on setting the automatic start time and temperature for the unit.
Initiating Auto Start Timer
Explains how to start the auto start timer and the conditions for its activation.
Auto Start Termination and Settings Management
Stopping Auto Start Timer Operation
Describes how to stop or terminate the auto start timer operation.
Correcting and Checking Auto Start Settings
Provides instructions for modifying or verifying settings for auto start.
Other Control Functions
Calibration Offset Functionality
Explains how to correct temperature differences between the unit and the controller.
Lock Function for Settings
Details how to lock control panel parameters to prevent unintentional operation.
Handling Precautions and Warnings
Immediate Actions for Malfunctions
Instructs on actions to take if smoke or odors occur, and to avoid flammable substances.
Operational and Environmental Precautions
Covers precautions for thunderstorms, door closure, sample types, and temperature limits.
Loading, Stacking, and Power Failure Precautions
Shelf Loading and Sample Placement
Details maximum shelf load, proper sample placement, and spacing for best results.
Power Failure and Unit Stacking Guidelines
Advises on unit behavior after power failure and warns against direct stacking.
Daily Maintenance Procedures
Inspection and Maintenance Safety
Outlines safety steps before performing maintenance, like disconnecting power.
Cleaning and Unit Care
Provides instructions on how to clean the unit using appropriate materials.
Storage, Disposal, and Materials Information
Safe Storage and Disposal Guidelines
Details precautions for storing the unit when not in use and for proper disposal.
Unit Components and Materials List
Lists the main components and materials used in the unit for environmental consideration.
Troubleshooting Error Codes and Safety Devices
Error Code Identification and Causes
Lists common error codes, their notifications, and potential causes related to safety devices.
Resolving Safety Device Errors
Provides solutions or recommended actions for specific error codes and safety device malfunctions.
Troubleshooting Common Operational Issues
Device Start-up and Power Issues
Addresses probable causes for the device failing to start when the power switch is turned on.
Temperature Fluctuation Causes
Explains likely reasons for temperature instability during operation.
Service and Warranty Information
Requesting Repair Services
Details the information required when requesting repair assistance from the service department.
Spare Parts Availability
Informs about the guaranteed availability period for spare parts after unit discontinuation.
Technical Specifications Overview
Performance Specifications
Details temperature control range, accuracy, rise time, heater, and controller specifications.
Physical and Electrical Specifications
Lists dimensions, capacity, door type, power supply, weight, and included accessories.
Electrical Wiring Diagram
Circuit Diagram Representation
Presents the electrical wiring diagram for the DX-300/400/600 models.
Wiring Diagram Symbol Definitions
Explains the symbols used in the wiring diagram and their corresponding part names.
Replacement Parts List
Parts for DX300/400/600 Models
Provides a table of replaceable parts with their specifications and part numbers.
Reference: Dangerous Substances
Explosive Substances List
Enumerates various explosive chemicals and materials that should not be used with the unit.
Flammable Substances List
Lists flammable liquids, gases, and ignitable materials, along with their flash points.
Responsibility and Contact Information
Manufacturer's Responsibility Statement
Clarifies the manufacturer's responsibility regarding the use and compliance with instructions.
Contacting Yamato Scientific America
Provides contact details for Yamato Scientific America Inc. for support and inquiries.
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