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6BWS10/13
Electric Walkie Adjustable Straddle Stacker
Effective Serial Number 585890 - UP
Warning
Read and observe all warnings on this unit
before operating it.
Warning
DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.
Part no: 00700-CL3WS-01
Front Cove
Service Guide
Date: September 01, 2003
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Table of Contents
Related Manuals for Toyota 6BWS13
Summary of Contents for Toyota 6BWS13
- Page 1 Front Cove Service Guide 6BWS10/13 Electric Walkie Adjustable Straddle Stacker Effective Serial Number 585890 - UP Warning Read and observe all warnings on this unit before operating it. Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.
- Page 2 Table of Contents Table of Contents Parts ordering instructions ................5 Technical Data ....................7 Introduction, Maintenance ................11 Service Program ..................13 Cleaning and Washing ................14 External Cleaning .................. 14 Motor Compartment Cleaning ............... 15 Electrical Components ................15 Safe Jacking .....................
- Page 3 Table of Contents Electromagnetic Brake ................47 Brake Main Components ................47 Maintenance ..................... 48 Basic Gap Adjustment ................48 Brake Disc Replacement ............... 49 Steering ......................51 Component Parts, Steering (Tiller) Arm ............ 51 Brake Microswitch Adjustments ..............52 Steering (Tiller) Arm Handle ..............
- Page 4 Table of Contents Hydraulic System ..................89 Hydraulic Diagram and Components ............89 Main Components ................. 90 Description .................... 90 Main lift chain system .................. 91 Checking the chain settings ..............91 Chain inspection ..................91 Noise ..................... 91 Surface rust ................... 91 Rusty links .....................
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Page 5: Parts Ordering Instructions
It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). Toyota will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be Service Guide... - Page 6 The modifier should send confirmation of the change to the factory along with pictures of the revised truck. Explanation, truck serial number 6BWS10-1 0001 Truck number Straddle Stacker Truck Capacity (2000lb)
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Page 7: Technical Data
F-code Section C-code Technical Data Version no T-code Technical Data Model 6BWS10/13 Drive Motor Type TSL140S-DS30 Output, hp (kW) 1.6 (1.2) Duty cycle S2, 60 min Minimum carbon brush length, inch (mm) 0.5 (13) Nominal commutator diameter, inch (mm) 2 (50) Minimum commutator diameter, inch (mm) 1.85 (47) - Page 8 F-code Section C-code Technical Data Version no T-code Model 6BWS10/13 Wheels Drive wheel, inch (mm) Dia 8.5 x 3 (215 x 70) Axle pressure without load, lbs (kg) 1521 (690) Axle pressure at rated load, lbs (kg) 1620 (735) Tightening torque for wheel bolts, ft-lbs (N•m)
- Page 9 F-code Section C-code Technical Data Version no T-code Model 6BWS10/13 Driving Speed Without load, 0-750 kg, m/h (km/h) 3.73 (6.0) With rated load, m/h (km/h) 3.29 (5.3) Lift/Lowering Speed Lift without load, f/s (m/s) 6.7 (0.19) Lift with rated load, f/s (m/s) 3.5 (0.10)
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Page 10: Introduction, Maintenance
F-code Section C-code Introduction, Maintenance Version no T-code Introduction, Maintenance Safety Regulations with Maintenance Work Only authorized personnel that have been trained in the service and repair of this type of truck should carry out service and repair work. • Do not carry out any maintenance work on the truck unless you have the correct training and knowledge to do so •... - Page 11 F-code Section C-code Introduction, Maintenance Version no T-code Risk of burns. WARNING Hot transmission and hydraulic oil. Let the truck cool before changing the oil. Only fill the hydraulic system with new and clean oil • Bear in mind that the oil in the transmission or the hydraulic system can be hot The hydraulic system can be damaged.
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Page 12: Service Program
Ensure the truck is given a regular maintenance service after every 500 driving hours. The truck’s safety, efficiency and service life is dependent on the service and maintenance it is given. Only use Toyota approved spare parts when service and repair work are carried out. Service Guide 2003-08-01... -
Page 13: Cleaning And Washing
F-code Section C-code Introduction, Maintenance Version no T-code 2. Cleaning and Washing Cleaning and washing of the truck is important to ensure the truck’s reliability. NOTE! Risk of short-circuiting. The electrical system can be damaged Disconnect the battery before washing by pulling out the battery connector. -
Page 14: Electrical Components
F-code Section C-code Introduction, Maintenance Version no T-code 2.2 Motor Compartment Cleaning • Cover the electric motors, connections and valves before washing NOTE! Risk of short-circuiting. The electrical system can be damaged. Electrical components must not be cleaned with a high pressure washing unit. •... - Page 15 F-code Section C-code Introduction, Maintenance Version no T-code 3. Safe Jacking All lifting must be carried out on a flat, non-slip and firm surface. Avoid new laid asphalt or asphalt on a hot summer’s day. • Activate the parking brake to prevent the truck from moving during the lift.
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Page 16: Planned Maintenance
F-code Section C-code Planned Maintenance Version no T-code Planned Maintenance 1. Maintenance Schedule I: Inspect, rectify and change if necessary. T: Tighten. C: Clean. L: Lubricate. M: Control measurement, rectify if necessary Pos. Work to carry out Interval in hours - may vary due to 1000 3000 application... - Page 17 F-code Section C-code Planned Maintenance Version no T-code I: Inspect, rectify and change if necessary. T: Tighten. C: Clean. L: Lubricate. M: Control measurement, rectify if necessary Pos. Work to carry out Interval in hours - may vary due to 1000 3000 application...
- Page 18 F-code Section C-code Planned Maintenance Version no T-code I: Inspect, rectify and change if necessary. T: Tighten. C: Clean. L: Lubricate. M: Control measurement, rectify if necessary Pos. Work to carry out Interval in hours - may vary due to 1000 3000 application...
- Page 19 F-code Section C-code Planned Maintenance Version no T-code I: Inspect, rectify and change if necessary. T: Tighten. C: Clean. L: Lubricate. M: Control measurement, rectify if necessary Pos. Work to carry out Interval in hours - may vary due to 1000 3000 application...
- Page 20 F-code Section C-code Planned Maintenance Version no T-code When points with higher hour intervals are carried out, the points with lower hour intervals should also be carried out unless otherwise specified. 7100 6600 4110 5000 0380 5700 0000 3100 5110 6000 5400 1700...
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