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Table of Contents
- 1 Section 1. How to Use this Manual
- 2 Troubleshooting
- 3 Start Page
- 4 Section 2. Safety
- 5 General Safety
- 6 Battery Safety
- 7 Section 3. Systems Overview
- 8 Vehicle Specifications
- 9 General System Data
- 10 Special Tools
- 11 Theory of Operation
- 12 Motor Controller
- 13 Section 4. Scheduled Maintenance
- 14 Lubrication Points
- Download this manual
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Table of Contents
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Summarization of Contents
How to Use This Manual
Map of the Manual
Visual guide to the manual's sections and their relationships.
Manual Design
Explains the manual's objectives, format, and how to navigate its content.
START Page
Entry point to guide users to the appropriate section of the manual.
START-2 Flowchart
A flowchart guiding users to specific sections like Component Procedures or Appendices.
Safety
Definitions of Safety Reminders
Defines "WARNING" and "CAUTION" symbols used for safety information.
General Safety Guidelines
Provides fundamental safety guidelines for truck operation and maintenance.
Battery Safety Precautions
Crucial safety information regarding battery charging, handling, and potential hazards.
Jacking Safety Procedures
Procedures and precautions for safely lifting the truck for maintenance.
Tie-down for Transport
Guidelines for properly securing the pallet truck during transportation.
Towing Safety
Procedures for safely towing the pallet truck.
Welding Safety
Safety measures and requirements for performing welding on the truck.
Systems Overview
Truck Model Identification
Illustrates and identifies various Toyota pallet truck models covered by the manual.
Vehicle Specifications
Contains detailed technical specifications for each pallet truck model.
General System Data
Illustrates and labels major components of the pallet truck.
Special Tools
Introduces the Programmable Maintenance Tool (PMT) and its functions.
Theory of Operation
Lift/Lower System
Explains the hydraulic system for lifting and lowering the forks.
Directional and Speed Control
Describes how the truck's travel direction and speed are controlled.
Motor Controller Functions
Explains the functions and operations of the motor controller.
Scheduled Maintenance
Maintenance Guidelines
Outlines the benefits and scope of a regular maintenance program.
Daily or 8-Hour Checklist
Specifies the daily or 8-hour inspection items for truck maintenance.
2-Month or 250-Hour Checklist
Details the maintenance checklist for every two months or 250 operating hours.
Annual or 1500-Hour Checklist
Specifies annual or 1500-hour service tasks, including fluid and filter changes.
Lubrication Points
Shows diagrams of lubrication points and grease fittings on the truck.
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