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Table of Contents
- 1 Section 1. How to Use this Manual
- 2 Troubleshooting
- 3 Start Page
- 4 Section 2. Safety
- 5 General Safety
- 6 Battery Safety
- 7 Section 3. Systems Overview
- 8 Vehicle Specifications
- 9 General System Data
- 10 Special Tools
- 11 Theory of Operation
- 12 Motor Controller
- 13 Section 4. Scheduled Maintenance
- 14 Lubrication Points
- Download this manual
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Table of Contents
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Summarization of Contents
How to Use This Manual
Map of the Manual
Visual overview of the service manual's organization and flow.
Manual Design
Details the manual's structure, objectives, and page elements.
START Page
Guide for navigating the manual and selecting the correct chapter.
Safety
Definitions
Explanation of WARNING and CAUTION symbols used in the manual.
General Safety
Essential safety rules and precautions for operating the truck.
Battery Safety
Precautions for handling and charging batteries to prevent hazards.
Jacking Safety
Procedures and precautions for safely jacking the truck for maintenance.
Tie-down for Transport
Instructions for securely tying down the pallet truck for transport.
Towing
Guidelines for safely towing a Toyota pallet truck.
Welding Safety
Precautions and procedures for performing welding operations on the truck.
Systems Overview
Truck Model Identification
Illustrations and names of different Toyota pallet truck models.
Vehicle Specifications
Technical data and specifications for various pallet truck models.
General System Data
Diagrams labeling major components of the pallet truck.
Special Tools
Description of the optional Programmable Maintenance Tool (PMT).
Theory of Operation
Explanation of the functional principles of the lift/lower and control systems.
Lift/Lower System
Explains the electrically operated hydraulic pump and lift/lower components.
Directional/Speed Control
Describes how directional and speed commands are processed.
Emergency Reverse Operation
Details the function and operation of the emergency reverse switch.
Strip Curtain Bypass
Explains the bypass function for strip curtains with horn button.
Manual Coast Mode
Describes the mode for order picking while walking beside the truck.
Motor Controller
Explains the basic functions and operations of the motor controller.
Scheduled Maintenance
Maintenance Guidelines
Benefits of a scheduled maintenance program and its components.
General Truck Operation
Daily checks and operational procedures before using the truck.
Daily or Eight-Hour Checks
Checklist for daily or every eight operating hours maintenance.
Every Two Months or 250-Hour Checks
Checklist for maintenance every two months or 250 operating hours.
Annually or 1500-Hour Checks
Checklist for annual or every 1500 operating hours maintenance.
Lubrication Points
Illustrations showing grease fittings for lubrication on the truck.
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