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Manuals
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Gasboy Manuals
Water Pump
620
Installation, operation, and parts manual
Gasboy 620 Installation, Operation, And Parts Manual
High speed pumps
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Overview
General
Basic Features
Options
Installation, Wiring, and Operation
Installation Precautions
Installation Guidelines
Wiring
Operation
Start Motor
Stop Motor
Maintenance and Troubleshooting
Disassembly of Motor
Disassembly of Pump
Troubleshooting Chart
Parts
General Assembly
Pump and Motor Assembly
General Assembly, Exterior
Options
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Model 617 and 620 High Speed Pumps
Installation/Operation/Parts Manual
MDE-4422
(formerly 035211)
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Table of Contents
Troubleshooting
MAINTENANCE AND TROUBLESHOOTING
13
Troubleshooting Chart
15
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Summarization of Contents
Section 1: OVERVIEW
GENERAL
Overview of GASBOY Models 617 and 620 high speed 24VDC and 12VDC pumps for vehicle-mounted tanks.
Basic Features
Lists key features such as hose length, nozzle type, flow rate, motor specifications, and connections.
Options
Describes available optional equipment like meters and automatic nozzles for the pumps.
Section 2: INSTALLATION, WIRING, AND OPERATION
INSTALLATION PRECAUTIONS
Lists essential precautions for installing GASBOY pumps, covering codes, planning, and safety measures.
INSTALLATION GUIDELINES
Provides detailed guidelines for installing the pumps, including tank connections, grounding, and power cable routing.
WIRING
Illustrates wiring diagrams for both negative and positive ground systems for the pumps.
OPERATION
Instructions for operating the GASBOY Models 617 & 620 pumps, including starting and stopping the motor.
Section 3: MAINTENANCE AND TROUBLESHOOTING
DISASSEMBLY OF MOTOR
Procedures for disassembling the motor assembly, including removing end caps, field rings, and brushes.
DISASSEMBLY OF PUMP
Steps for disassembling the pump, covering rotor, vanes, seals, bypass valve, and check valve.
TROUBLESHOOTING CHART
A chart listing common pump problems, their possible causes, checks, and corrective actions.
Section 4: PARTS
GENERAL ASSEMBLY
Lists parts for the general assembly of GASBOY pumps, including part numbers and descriptions.
PUMP AND MOTOR ASSEMBLY
Details parts specific to the pump and motor assembly, such as switches, brushes, and retainers.
GENERAL ASSEMBLY - EXTERIOR
Lists exterior parts of the pump assembly, including hoses, nozzles, and mounting hardware.
OPTIONS (NOT SHOWN)
Lists optional parts for the pumps, such as meters and automatic nozzles, which are not visually depicted.
GASBOY WARRANTY POLICY STATEMENT
Product Warranties
Details warranty terms for commercial pumps, small transfer pumps, meters, regulators, spare parts, Keytrol, and Fuel Management Systems.
General Exclusions
Lists general exclusions from the GASBOY warranty policy, such as improper installation or misuse.
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