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Rospol.com
Norm. Tecn.
Ремонт паллетоупаковщиков Robopac 708
60.2.63_09
ALARM LIST AND TROUBLESHOOTING
Alarm code
Alarm description
Emergency push button pressed
carriage emergency
Carriage descent Safety Alarm
TECHNICAL DOCUMENTATION
ROTOPLAT SERIES 8
Troubleshooting
Check the SB1 emergency press
button contact
E02
Carriage descent emergency
Check the conditions of the limit
stop connected to the emergency
plate.
ENGLISH
Contact broken
Obstacle between floor and
carriage
The safety limit stop connected
to the metallic plate is broken
Date:
May 2021
Pag. 86 / 99
Cause of the fault
Turn and lift the mushroom
head button and press RESET
Replace the SB1 emergency
limit stop contact
Замените кнопку Стоп
Препятствие под кареткой.
If the obstacle cannot be
manually removed, turn the
Если препятствие не может
key button and manually lift
 быть устранено вручную,
the carriage.
 поверните кнопку
ключа и поднимите
каретку вручную.
Замените концевой 
Replace the mechanical limit
замыкатель аварийный
stop
Rev.15
Solution

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Summarization of Contents

Alarm List and Troubleshooting
Emergency Push Button Alarm (E01)
Details troubleshooting for the emergency push button activation.
Carriage Descent Safety Alarm (E02)
Troubleshooting steps for carriage descent safety alarm.
Photocell Alarms
Forklift Photocell Alarm
Troubleshooting for forklift photocell alignment and wiring issues.
Roller Lock Photocell Alarm
Steps to resolve roller lock photocell faults and PLC board issues.
Active Protection Barriers
Barrier Obstruction and Misalignment
Troubleshooting for obstacles blocking barriers and probable misalignment.
Motor Faults (E30)
Power Driver and Voltage Alarms
Addresses issues with power driver status and voltage fluctuations.
Motor Overload and Phase Faults
Troubleshooting for motor overload, phase failures, and current limits.
Motor Communication Errors
Guidance on resolving communication errors related to motor control.
Film Break Alarm (E60)
Load Cell Calibration and Operation
Procedures for checking and calibrating the load cell for film break alarms.
Film Consumption Sensor Issues
Troubleshooting film consumption sensor faults and electrical connections.
Movement System Alarms
Turntable Phase Alarm (E61)
Resolution for turntable phase alarms due to sensor issues or PLC faults.
Carriage Speed Alarm (E64)
Troubleshooting carriage speed alarms, sensor positioning, and board faults.
Top Platen Alarm (E65)
Pressure Platen Blocked Alarm
Diagnosing and resolving issues when the pressure platen does not reach the product.
Roping Mechanism Alarms
Mechanic Roping Alarm (E67)
Troubleshooting roping hardware alarms related to overload, voltage, and brake.
Mechanic Roping Position Alarm (E68)
Resolving roping position alarms when altitude is not reached within the specified time.
Positioning and Presence Alarms
Presser Position Alarm (E71)
Steps to fix presser position alarms due to limit switch status.
Roller Conveyor Photocell Alarm (E72)
Troubleshooting photocell detection issues with the roller conveyor.
Product Presence Alarm (E74)
Resolving alarms when the pallet is not detected correctly by the photocell.
Modbus Communication Alarm (E83)
Troubleshooting Modbus Communication Faults
Guidance on resolving Modbus communication issues between devices and electronic boards.
Configuration and Feedback Alarms
Configuration Parameter Fault (E84)
Resolving issues with inconsistent configuration parameters stored in memory.
Emergency Feedback Alarm (E90)
Troubleshooting startup failures related to the contactor status.
Film Handling and Carriage Movement
Pre-stretch/Stretch Film Issues
Addressing problems with the machine not pre-stretching or stretching film correctly.
Carriage Not Lifting/Lowering
Resolving issues where the carriage remains still and does not move.
Film Application and Breakage
Film Breaks During Wrapping
Troubleshooting film breaks due to incorrect application or sensor issues.
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