Robopac PACK 5040M Use And Maintenance Manual
  1. Manuals
  2. Brands
  3. Robopac Manuals
  4. Packaging equipment
  5. PACK 5040M
  6. Use and maintenance manual
Robopac PACK 5040M Use And Maintenance Manual

Robopac PACK 5040M Use And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ENG
Shrink film packaging machine
Translation of the original instructions
3709303384.0
Code:
1117
Edition:
____________ SERIAL NUMBER ____________
Caution
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PACK 5040M and is the answer not in the manual?

Questions and answers

Related Manuals for Robopac PACK 5040M

Summary of Contents for Robopac PACK 5040M

  • Page 1 Shrink film packaging machine Translation of the original instructions 3709303384.0 Code: 1117 Edition: ____________ SERIAL NUMBER ____________ Caution Read and understand these instructions before using the machine. Keep this handbook for further consultation. ROBOPAC S.p.A.

  • Page 2: Table Of Contents

    PACK 5040M/6050M PACK 5040A/6050A Summary GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL 1.2. MANUFACTURER AND MACHINE IDENTIFICATION 1.3. TERMS AND DEFINITIONS 1.4. MODES OF REQUESTING FOR ASSISTANCE 1.5. ATTACHED DOCUMENTATION 1.6. HOW TO READ THE DIRECTIONS FOR USE SAFETY INFORMATION 2.1.
  • Page 3 RECOMMENDATIONS FOR OPERATION AND USE 6.2. CONTROL DESCRIPTION 6.3. KEYBOARD COMMAND DESCRIPTION 6.4. CYCLE PARAMETER SETTING 6.5. MACHINE USE (PACK 5040M - PACK 6050M) 6.6. MACHINE USE (PACK 5040A - PACK 6050A) 6.7. WORK CYCLE STOP 6.8. EMERGENCY STOP AND RESTART 6.9.

  • Page 4: General Information

    PACK 5040M/6050M PACK 5040A/6050A 1. GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL ‒ The manual is an integral part of the machine and is aimed to provide the operator the instructions for use in order to prevent and reduce the risks that arise from man-machine interface.

  • Page 5: Terms And Definitions

    PACK 5040M/6050M PACK 5040A/6050A Machine model. Machine’s serial number. Year of manufacture. Mains voltage. Mains frequency. Number of phases. Absorption. Total installed power. Air consumption. Maximum pressure. Mass. Manufacturer and address. 1.3. TERMS AND DEFINITIONS Some recurring terms found within the manual are described in order to provide a more complete image of their meanings.

  • Page 6: Modes Of Requesting For Assistance

    PACK 5040A/6050A 1.4. MODES OF REQUESTING FOR ASSISTANCE The distribution network ROBOPAC is at your service for any problem that requires technical support, to order spare parts, and for whatever new type of need that can help develop your business.

  • Page 7: Safety Information

    PACK 5040M/6050M PACK 5040A/6050A 2. SAFETY INFORMATION 2.1. GENERAL SAFETY PRECAUTIONS ― Carefully read the “Directions for use”, paying particular attention to the “Residual risks”. ― Pay attention to the safety warnings. ― Use the machine only for the use for which it is designed.

  • Page 8: Safety Warnings For Use And Operation

    PACK 5040M/6050M PACK 5040A/6050A ― The electrical connections must be carried out EXCLUSIVELY by operators with particular expertise in the field of intervention. ― The operator must test the machine and check, through a general test, that the machine can be commissioned without any risk for the operator.

  • Page 9: Safety Warnings On Residual Risks

    PACK 5040M/6050M PACK 5040A/6050A ‒ Inflammable material. ‒ Explosive material. ‒ Any type of cans with pressurised gas. ‒ Loose and volatile powders. ‒ Any material or product not intended that could in some way result hazardous to the operator and cause damage to the machine.

  • Page 10: Safety Warning For Electrical Equipment

    PACK 5040M/6050M PACK 5040A/6050A ― Take all necessary precautions (suitably mark the working area and the exits, ensure proper visibility, provide all necessary supporting equipment, etc.) to ensure safe operation. ― Delimitate the work area to minimise the risks, as per the workplace safety and health regulations.

  • Page 11: Information And Safety Signals

    PACK 5040M/6050M PACK 5040A/6050A 2.9. INFORMATION AND SAFETY SIGNALS The figure indicates the position of the safety and information signs affixed to the machine. For each sign is specified the relative description. A) Electrical hazard sign Electrical shock danger: do not access within elements under tension.

  • Page 12: Surrounding Areas

    PACK 5040M/6050M PACK 5040A/6050A 2.10. SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine. Operator station. Loading area (∗). Reel loading area (∗). Product outfeed area (∗). Maintenance work area. Sorrounding area. (∗) These areas must be suitably sized to the product being processed.

  • Page 13: Technical Information

    The machine has to be used by one operator only. The machine is manufactured in various models to satisfy the different market requirements. ‒ Model PACK 5040M-6050M. Welding arm with manual movement. ‒ Model PACK 5040A-6050A.

  • Page 14: Description Of The Operation Cycle

    Phase 2. Positioning of the product on the sealing conveyor. Phase 3. Manual activation of the welding arm and consequent angular welding (Model PACK 5040M-6050M). Activate the welding arm in automatic cycle (Model PACK 5040A-6050A). Phase 4. Product entrance inside the tunnel and retraction of the film on the product.

  • Page 15: Safety Device Descriptions

    PACK 5040M/6050M PACK 5040A/6050A 3.3. SAFETY DEVICE DESCRIPTIONS The figure shows the positioning of the devices on board of the machine. Sensitive edge of the welding arm (model PACK 5040A - 6050A): allow the immediate stop of the arm descent in case it encounters an obstacle.

  • Page 16: Description Of The Electrical Devices

    PACK 5040M/6050M PACK 5040A/6050A 3.4. DESCRIPTION OF THE ELECTRICAL DEVICES The figure shows the positioning of the devices on board of the machine. E2 Resistances: allow the production of heat inside the tunnel according to the preset temperature. M3 “Tunnel drive” motor: it starts the movement of the conveyor in the tunnel.

  • Page 17: Pneumatic Device Description (Pack 5040A-6050A)

    PACK 5040M/6050M PACK 5040A/6050A 3.5. PNEUMATIC DEVICE DESCRIPTION (PACK 5040A-6050A) The picture shows the position of the devices. Pneumatic cylinder: allows the movement of the welding arm. YV1 Solenoid valve: activates the movement of the pneumatic cylinder. Tap: to eliminate the pneumatic pressure inside the machine.

  • Page 18: Machine Dimensions

    PACK 5040M/6050M PACK 5040A/6050A Pressure 6 ± 1 6 ± 1 Average air consumption Nl/cyc‑ (∗) Variable data related to the product’s size, the film’s features and the operator’s skill. 3.6.1.MACHINE DIMENSIONS Description Units PACK PACK PACK PACK 5040M 6050M 5040A 6050A measur‑...

  • Page 19: Coil Technical Specifications

    PACK 5040M/6050M PACK 5040A/6050A 3.6.2.COIL TECHNICAL SPECIFICATIONS Description Units PACK 5040M PACK 6050M PACK 5040A PACK 6050A measur‑ ement Film type Centre fold shrink film Material - Polietilene; spessore min 15 μm/spessore max 35 μm - Polipropilene; spessore min 11 μm/spessore max 25 μm - PVC;...

  • Page 20: Packaging Dimensions

    PACK 5040M/6050M PACK 5040A/6050A 3.7. PACKAGING DIMENSIONS The packaging sizes, (H) height and (B) width, are indicated by the coordinates of the points included within the indicated area. Note The max. weight of the product to be packed must not exceed 8 kg.

  • Page 21: Installation Environment Characteristics

    PACK 5040M/6050M PACK 5040A/6050A Danger - Warning Prolonged exposure over 80 dB (A) may cause health problems. The use of appropriate protection systems is recommended (headphones, ear plugs, etc.). 3.9. INSTALLATION ENVIRONMENT CHARACTERISTICS Careful consideration must be given to the place where the machine is to be installed, in order to ensure that it may be easily operated, without creating any unnecessary risks for personnel.

  • Page 22: Information On Handling And Installation Operations

    Some parts, especially electric equipment, are protected with anti-moisture nylon covers. The cases are marked with all necessary information for loading and unloading. Packaging material should be appropriately disposed according to the laws in force. PACK 5040M PACK 5040A PACK 6050M PACK 6050A Types of packaging Units measur‑...

  • Page 23: Transport And Handling

    PACK 5040M/6050M PACK 5040A/6050A 2- Packing in cardboard 2180x1360x1580 2480x1460x1580 box (LxWxH) 3- Package in crate 2200x1400x1600 2520x1500x1600 (LxWxH) 4.3. TRANSPORT AND HANDLING Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions.

  • Page 24: Assembly Instructions

    PACK 5040M/6050M PACK 5040A/6050A Important You are advised to keep the packaging material. 4.5.2.ASSEMBLY INSTRUCTIONS Danger - Warning Authorised technical service personnel must perform installation and assembly operations. Caution - Warning The handling of the machine with the use of the fork device must be carried out ONLY with the (A) shipping beam correctly installed.

  • Page 25: Recommendations For Connections

    PACK 5040M/6050M PACK 5040A/6050A ‒ Fasten the roller bracket attachments to the spring pins of the (B) spool. (L=500) roller conveyor: Insert the (L=1000) plug into the appropriate holes to adjust the height of the roller conveyor. (L=1000) roller conveyor: Use the (D) knob to adjust the height of the roller conveyor.

  • Page 26: Electrical Connection

    PACK 5040M/6050M PACK 5040A/6050A 4.8. ELECTRICAL CONNECTION Proceed as follows for electrical connections. ‒ Make sure that the plant grounding system is working properly. Anyone carrying out the electrical connection must have precise technical skills and particular abilities and experience acquired and recognized in the specific sector.

  • Page 27: Information On Adjustments

    PACK 5040M/6050M PACK 5040A/6050A 5. INFORMATION ON ADJUSTMENTS 5.1. RECOMMENDATIONS FOR ADJUSTMENTS ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use". ‒ Pay attention to the SAFETY WARNINGS, do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS.

  • Page 28: Welding Pressure Adjustment

    PACK 5040M/6050M PACK 5040A/6050A 5.3. WELDING PRESSURE ADJUSTMENT The welding pressure adjustment is carried out by acting on the (A) screw for fastening the (B) disc. English 28/56...

  • Page 29: Needle Perforator Adjustment

    PACK 5040M/6050M PACK 5040A/6050A 5.4. NEEDLE PERFORATOR ADJUSTMENT Use a hexagonal wrench to adjust the position of the (A) perforators and the (C) rollers. Important For proper welding, align the perforators as shown. English 29/56...

  • Page 30: Adjustment Of Reel Carriers And Product Carrier

    PACK 5040M/6050M PACK 5040A/6050A 5.5. ADJUSTMENT OF REEL CARRIERS AND PRODUCT CARRIER ‒ Adjust the (A) reel carrier and the (C) product carrier depending on the (B) width and the (H) height of the product to be packaged. ‒ Leave a film margin of at least half of its (H) height along the rear edge of the product.

  • Page 31: Transmission Belts Check And Adjustment

    PACK 5040M/6050M PACK 5040A/6050A 5.6. TRANSMISSION BELTS CHECK AND ADJUSTMENT Proceed as indicated. Remove the cover guard (A). Loosen the fastening screws (B) of the gear-box. Move the (C) gear motor to adjust the strain of the (D) belt. Tighten the reducer fastening screws (B) when finished.

  • Page 32: Conveyor Belt Adjustment

    PACK 5040M/6050M PACK 5040A/6050A 5.7. CONVEYOR BELT ADJUSTMENT Proceed as indicated. ‒ Adjust the strain using the (A) regulating system. ‒ The work must be carried out in equal measure on both screws. During processing, the system must remain centred with respect to the spools.

  • Page 33: Carrier Tunnel Adjustment

    PACK 5040M/6050M PACK 5040A/6050A 5.8. CARRIER TUNNEL ADJUSTMENT Proceed as indicated. ‒ Adjust the strain using the (A) regulating system. The work must be carried out in equal measure on both screws. During processing, the system must remain centred with respect to the spools.

  • Page 34: About The Use

    PACK 5040M/6050M PACK 5040A/6050A 6. ABOUT THE USE 6.1. RECOMMENDATIONS FOR OPERATION AND USE ‒ Before performing any operation, the operator must make sure that he/she understood the "Instructions for use". ‒ When using the machine for the first time, the operator must read the manual and identify the controls and simulate some operations, especially the start-up and shutdown.

  • Page 35: Keyboard Command Description

    PACK 5040M/6050M PACK 5040A/6050A White switch: turns on the tunnel heating and gets the machine ready for welding. Black button: stops the working cycle; if the tunnel temperature is higher than 100 °C the cooling procedure is started. (PACK 5040A - PACK 6050A) packaging cycle "Start" button: Starts the product packaging cycle.
  • Page 36 PACK 5040M/6050M PACK 5040A/6050A "Sealing conveyor speed" key: programs the tape welding speed. Values from 0 ÷ 50 sec. with 1 sec. increments can be set. - Press the key to activate the function; the relative LED lights up and the display shows the current value.

  • Page 37: Cycle Parameter Setting

    PACK 5040M/6050M PACK 5040A/6050A 6.4. CYCLE PARAMETER SETTING To set the cycle parameters, such as tunnel temperature, belt speed, welding and cooling time, and sealing conveyor time, proceed as follows. ‒ Press the key corresponding to the relevant parameter (press and hold the key only when choosing parameter (10) "tunnel temperature").

  • Page 38: Machine Use (Pack 5040M - Pack 6050M)

    The display shows the writing dEF to indicate that the process has been carried out. 6.5. MACHINE USE (PACK 5040M - PACK 6050M) The illustration shows the points of intervention and the description indicates the procedures to follow.

  • Page 39: Machine Use (Pack 5040A - Pack 6050A)

    PACK 5040M/6050M PACK 5040A/6050A The product is conveyed into the tunnel, where it undergoes a shrinkage of the film. At the end of the cycle, the product exits the tunnel. Important As soon as the welding of a product has ended and the welding mat has finished the run, the machine is ready for a new cycle even if the previously welded product has not yet come out of the tunnel or even if it has not yet reached the tunnel carrier.

  • Page 40: Work Cycle Stop

    PACK 5040M/6050M PACK 5040A/6050A Insert the product to be packaged between the two layers of film and place it on top of the sealing conveyor. The two sides of the welding arm should be positioned on the sides of the film outside the product.

  • Page 41: Emergency Stop And Restart

    PACK 5040M/6050M PACK 5040A/6050A Note If shrink tunnel temperature is more than 100 °C when the key is pressed, the cooling procedure will start until temperature lowers less than 100 °C. Turn the general (A) switch to the "O" (OFF) position to turn off the power supply.
  • Page 42 PACK 5040M/6050M PACK 5040A/6050A Refer to the "Product packaging sizes" chart to check if the product is within the packable range. Insert the film spool on the reel roll and operate the knobs of the (A) centring hubs to lock it.

  • Page 43: Scrap Emptying

    PACK 5040M/6050M PACK 5040A/6050A 6.10. SCRAP EMPTYING For this operation proceed in the following way. Without scrap recovery pulley Open the door of the (A) scrap container. Cut the scrap and empty the compartment. Close the door after finishing the operations.

  • Page 44: Maintenance Information

    PACK 5040M/6050M PACK 5040A/6050A 7. MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use". ‒ Pay attention to the SAFETY WARNINGS, do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS.
  • Page 45 PACK 5040M/6050M PACK 5040A/6050A Every Air filtering Cleaning. Clean with a See 40 "Filter unit. blast of air and cleaning". hours. alcohol. Every Welding wire. Cleaning. Use a clean, dry (non-abrasive) hours. cloth. Every Teflon fabric. Cleaning. Use a clean, dry (non-abrasive) hours.

  • Page 46: Chart Of Lubrication Points

    PACK 5040M/6050M PACK 5040A/6050A 7.3. CHART OF LUBRICATION POINTS Lubricate the parts shown according to the schedule. Smear with grease. Important Keep to the recommended lubrication frequency to get top machine performances and a longer operating life. Use oils with the same features as those shown in the "Lubricants table".

  • Page 47: Condensate Discharge

    PACK 5040M/6050M PACK 5040A/6050A Mineral oil +23°C/+50°C -320 CST/40°C Gear motor MELLANA OIL 320 IP SPARTAN EP 320 ESSO TOTALCARTER SYOO TOTAL MOBILGEAR 632 MOBIL OMALA EP 320 SHELL ENERGOL GR-XP 320 BP Mineral oil +32°C/+50°C -460 CST/40°C Worm gear motor...

  • Page 48: Cleaning The Filter

    PACK 5040M/6050M PACK 5040A/6050A 7.6. CLEANING THE FILTER Proceed as indicated. Loosen the cup (B) with the specific key. Detach the filter and clean with compressed air and wash, if necessary with petrol or trichloroethylene. Reassemble the filter and tighten the container (B).

  • Page 49: Troubleshooting

    PACK 5040M/6050M PACK 5040A/6050A 8. TROUBLESHOOTING 8.1. ALARM MESSAGES In the event of a breakdown during operations the machine stops automatically and alarm messages appear on the display. The table lists the displayed messages, the type of problem, the cause and possible solutions.
  • Page 50 PACK 5040M/6050M PACK 5040A/6050A Pressed "Waiting Aut/man selector Automatic between two in Manual mode. selector. cycles" not enabled switch, due to manual cycle. "Aut" switch in Type of manual Release the the manual machine. button. machine pressed. "Man" switch in...

  • Page 51: Spare Parts Replacement Information

    PACK 5040M/6050M PACK 5040A/6050A 9. SPARE PARTS REPLACEMENT INFORMATION 9.1. RECOMMENDATIONS FOR REPLACING PARTS ‒ Carry out the interventions with all the safety devices enabled and wear the DPI provided. ‒ DO NOT carry out any intervention that is not described in the manual but contact an Assistance Service authorised by the manufacturer.

  • Page 52: Replacement Of Teflon Fabric

    PACK 5040M/6050M PACK 5040A/6050A Important It is absolutely obligatory to wear adequate protection gloves to avoid burning risks on the hands and arms. Unscrew the (A) screw and take out the (B) welding wire. Place a new (B) wire and secure it with the appropriate screws, making sure to stretch it correctly by pressing on the (C) spring.

  • Page 53: Machine Disposal And Scraping

    PACK 5040M/6050M PACK 5040A/6050A Important Replace the worn parts with original parts. Use the oils and greases specified in the manual. All these measures may guarantee the expected operating and safety level of the machine. ‒ Silicone bar rubber (30x10 mm hs=30).

  • Page 54: Enclosed Documentation

    To utilise the warranty, the user must immediately notify the company that a defect exists, always referring to the machine serial number. ROBOPAC S.p.A., in its final judgement, will decide whether to replace the defective part or request it to be shipped for tests and/or repairs.

  • Page 55: Pneumatic Circuit Diagram (Pack 5040A - Pack 6050A)

    PACK 5040M/6050M PACK 5040A/6050A 10.2. PNEUMATIC CIRCUIT DIAGRAM (PACK 5040A - PACK 6050A) Non-return valve. Arm cylinder. Discharge solenoid valve. Air treatment unit. Manometer. YV0) Air venting electro-valve. YV1) Solenoid valve downward motion for the welding arm. English 55/56...

  • Page 56: Ce Statement Of Conformity

    PACK 5040M/6050M PACK 5040A/6050A 10.3. CE STATEMENT OF CONFORMITY English 56/56...

This manual is also suitable for:

Pack 6050mPack 5040aPack 6050a

Table of Contents