Xantrex Freedom Marine 30 Owner's Manual

Xantrex Freedom Marine 30 Owner's Manual

Inverter/charger
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User Manual of Product 1:
Xantrex 81-2022-12 Inv/Chgr, Free-458 2000W 12V 100A
M-Sine

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Summarization of Contents

SAFETY SUMMARY
Definitions
Explains warning statements and conditions that could result in injury or damage.
Fuse Replacement Guidelines
Instructs to replace fuses only with specified voltage, current, and type ratings.
Power Source Voltage Requirements
Specifies operating within the designated AC and DC voltages to avoid damage.
Servicing Safety
Advises referring all servicing to qualified personnel to reduce electric shock risk.
INTRODUCTION
Key Functions of the Inverter/Charger
Describes the unit's three distinct functions: inverting, transfer switching, and battery charging.
Inverter Operation Details
Details the 120V AC output, modified sine wave, and protection features like low battery cutout.
Battery Charging Process
Explains the automatic three-stage battery charging: Bulk, Acceptance, and Float Charge.
Electronic Protection Features
Outlines protection against overloads, short circuits, voltage limits, and over-temperature.
THINGS YOU SHOULD KNOW
Circuit Breaker Protection
Explains the role of the INVERT/CHARGE and output circuit breakers.
Thermostat Controlled Cooling
Describes the thermostatically controlled fan system for unit cooling.
Inverter Idle Circuit Function
Details the automatic energy-saving feature that reduces battery consumption when idle.
Battery Voltage Protection
Covers automatic shutdown for low (10.0V) and high (15.5V) battery voltage conditions.
Power Sharing Feature
Explains how the charger shares AC power with loads to prevent breaker trips.
OPERATION
Front Panel Controls and Indicators
Details the function of INVERT and CHARGE buttons and status LEDs.
Battery Type Selection Procedure
Step-by-step guide to select the correct battery type using the control buttons.
Charge Mode Operation
Explains how to turn the charger ON/OFF and its automatic behavior when AC is available.
Status LED Meanings
Explains the meaning of INVERT, CHARGE, LOW BATTERY, and OVERTEMP/OVERLOAD LEDs.
TSC Temperature Sensitive Charging
Describes how the charger adjusts voltage based on battery temperature via a sensor.
Optional Remote Control Panels
Refers to separate manuals for installation and operation of remote panels.
OPTIONAL REMOTE CONTROL PANELS
Freedom Remote Control Panel
Overview of the optional panel for monitoring battery status and controlling the unit.
LINK Series Instruments
Description of LINK 1000, 2000, and 2000-R for advanced monitoring and control.
BATTERIES
Battery Type Overview
Introduces the three main battery types: wet cell, gel cell, and AGM.
Wet Cell Battery Characteristics
Details on wet cell batteries, including maintenance and proper usage.
Gel Cell Battery Features
Highlights of gel batteries: low maintenance, low self-discharge, and low internal resistance.
Advanced AGM Battery Properties
Properties of maintenance-free Absorbed Glass Mat batteries.
Battery Interconnection Methods
Explains series and parallel connections for building battery banks.
Battery Bank Sizing Guidelines
Guidance on selecting battery bank capacity based on amp-hours and discharge rates.
Amp-Hour Consumption Formulas
Formulas to calculate DC amp-hour draw for a 12-volt system.
Typical Power Consumption Chart
Chart showing power consumption of various common AC appliances.
BATTERY CHARGING
Freedom Charger Benefits
Compares the Freedom charger's three-stage charging to traditional taper chargers.
Charging Process Stages Overview
Introduces the three main charging stages: Bulk, Acceptance, and Float.
Bulk Charge Stage Details
Describes the Bulk charge stage where full current is delivered for rapid recharge.
Acceptance Charge Stage Details
Explains the Acceptance stage where voltage is constant and current decreases.
Float Charge Stage Details
Describes the Float stage for long-term battery maintenance at a lower voltage.
Equalizing Charge Function
Details the manual equalizing charge stage and its benefits for battery health.
Benefits of Equalizing Charge
Explains how equalizing removes sulfate, balances cells, and mixes electrolyte.
BATTERY CHARGING WARNINGS
Equalizing Charge Precautions
Key warnings and safety steps for the equalizing charge process, including monitoring and ventilation.
BATTERY CHARGER VOLTAGE SETTINGS
Temperature Compensation Table
Provides ACCEPT and FLOAT voltages for different battery types and temperatures.
INSTALLATION PRECAUTIONS
General Installation Safety
Warnings about arcs, sparks, environment, and electrical shock hazards.
Required Tools and Parts
Lists necessary tools and accessories required for the installation process.
INSTALLATION
Key Installation Points
Covers mounting, clearance, environmental exposure, and battery proximity.
DC Wiring Polarity and Connections
Importance of correct polarity, terminal torque, and proper DC connections.
AC Backfeed Warning and Connections
Warnings against backfeeding and guidance on AC input/output connections.
Wire and Connector Specifications
Details on proper wire gauge and connector types for battery cables.
Grounding System Connection
Procedure for connecting the chassis to the AC ground system for safety.
Neutral Bonding Procedure
Explains the internal bonding of neutral to ground when the unit is OFF or in inverter mode.
AC Wiring Details and Requirements
Covers routing wires, AC input protection, and AC output wiring.
GFCI Requirements
Explains the need for GFCI protection on certain branch circuits.
Remote Control Wiring
Instructions for connecting the remote panel cable to the unit.
TSC Temperature Sensor Connection
How to connect the TSC sensor to the battery post and the unit.
DC Wiring and Connections
Guidance on proper DC wiring, sizing, and connection torque values.
Battery Cable Terminal Tightening
Specifies torque values for battery terminal bolts and cable management.
Multiple Battery Banks Setup
Discusses using battery bank selector switches or combiners.
Battery Cable Fusing Requirements
Details proper fusing of battery cables as per NEC requirements.
Pre-Start Checks and Inverter Test
Procedures for initial setup, checking polarity, voltage, and testing inverter function.
Transfer Function Testing
Steps to test shorepower transfer and identify backfeed conditions.
Battery Charger Function Testing
Verifying the operation of the battery charger and battery voltage increase.
TROUBLESHOOTING LED STATUS
Interpreting LED Status Codes
A table explaining LED combinations for diagnosing operation status and faults.
GLOSSARY
Electrical Terms Defined
Definitions for terms like AC, Amps, Amp-hours, AGM, Circuits, and Wire Gauge.
Battery and Charging Terms Defined
Definitions for Equalize Charge, Gel Cell, Ground, LINK Instrument, NEC, and Wet Cell.
SPECIFICATIONS
Model Specifications Table
A table detailing technical specifications for Freedom 458 models.
WARRANTY
Warranty Coverage and Service
Details what the limited warranty covers and the procedure for obtaining service.
Warranty Exclusions and Disclaimers
Lists conditions not covered by warranty and legal disclaimers.
Limitations on Use
Specifies that the product is not intended for life support or uninterruptible power supply.
Return Material Authorization Policy
Outlines the procedure for obtaining an RMA and returning products for service.
INSTALLATION EXAMPLES
Shorepower Configurations
Examples of common shorepower source configurations.
Inverter/Charger Configurations
Examples of common inverter/charger connection setups.
DC Cable and Fuse General Guide
A guide for selecting appropriate DC cable and fuse sizes based on current and length.
Installation Option #1
Single Input/Single Output configuration for models 10, 15, 20, 25, 30.
Installation Option #2
Single Input/Single Output configuration splitting loads between main and inverter panels.
Installation Option #3
Dual Input/Single Output configuration for models 20 D/D, 25 D/D, 30 D/D.
Installation Option #4
Dual Input/Dual Output configuration for models 20 D/D, 25 D/D, 30 D/D.
Installation Option #5
Single Input/Dual Output configuration for models 15 S/D and 20 S/D.

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