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Manuals
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Diamond Manuals
Commercial Food Equipment
Lynx
User manual
Diamond Lynx User Manual
Vacuum packaging machine
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
List of Figures
Preamble
Safety
List of the Symbols Used in this Manual
Pictograms on the Machine
General Warnings
Warnings During Use
Warnings for Operating Personnel
Introduction
Description of the Machine
Overview of the Main Components
Figure 1: Overview of the Main Components
Description of the Packaging Process/Machine Functions
Packaging Process/Machine Functions
General Functions
Sealing System
Figure 2: Overview of the Sealing System
Vacuum Pump
Figure 3: Overview of the Pump (Pump 8 M3)
Figure 4: Overview of the Pump (Pump 16 M3)
Electrical Installation
Figure 5: Overview of the Electrical Installation
Installation
Transportation and Installation
Connecting the Machine
Prior to the First Use
Operation
Operating Elements of the 10-Program Control System
Figure 6: Control Panel of the 10-Program Control System
Operating Elements of the Advanced Control System (ACS)
Figure 7: Control Panel of the Advanced Control System (ACS)
Changing the ACS Settings
Figure 8: Possible Display Modes
Figure 9: Possible Display Modes
Figure 10: Overview of the Menus
Importing/Exporting Data
Data Log ID
Setting and Using the Data Log ID
Exporting Data Log
Figure 11: Example of an Exported Data Log
Starting the Machine
Starting the Packaging Cycle
Proceeding to the Next Step in the Cycle
Terminating a Program
Changing the Program Settings
10-Program Control System
Vacuum
Vacuum+ (Optional)
Gas (Optional)
Gas+ (Optional)
Liquid Control (Optional)
Red Meat (Optional)
Multi-Cycle Vacuum (Optional)
Seal
Soft-Air
External Vacuum (Optional)
Advanced Control System (ACS)
Figure 12: External Vacuum Adapter Set (10-Program Control System)
Figure 13: Screenshot of the Navigation Mode and the Operating Buttons of the ACS
Programming the ACS Control Using the PC
Functions
Vacuum
Vacuum+ (Optional)
Gas (Optional)
Gas+ (Optional)
Liquid Control (Optional)
Liquid Control+ (Optional)
Red Meat (Optional)
Sequential Vacuum (Optional)
Marinating (Optional)
Tenderising (Optional)
Seal
Soft-Air
External Vacuum (Optional)
Dealer Information
Guideline for Function Values
Figure 14: External Vacuum Adapter Set (ACS)
Printer (ACS Only)
Connecting a Printer
Creating a Label
Figure 15: Vapour Pressure Curve of Water
Maintenance
Maintenance Schedule
Cleaning the Machine
Running the Pump Cleaning Program
Removing Oil, Refilling Oil
Activity * 1-D 1-W 6-M 1-Y 4-Y
Replacing the Oil Exhaust Filter
Figure 16: Mounting Plate Boxer 52
Pump 8 M
Pump 16/21 M
Figure 17: Replacing the Oil Exhaust Filter (Pump 8 M3)
Figure 18: Replacing the Oil Exhaust Filter (Pump 16/21 M3)
Replacing the Sealing Wire
Figure 19: Removing the Sealing Bar
Replacing the Silicone Rubber of the Silicone Holders
Figure 20: Replacing the Sealing Wire
Replace the Sealing Wires
Replace the Silicone Rubber of the Silicone Holders
Replacing the Lid Gasket
Figure 21: Replacing the Silicone Rubber of the Silicone Holders
Replace the Lid Gasket
Inspecting the Lid Springs
Figure 22: Replacing the Lid Gasket
Troubleshooting
Replace the Oil Exhaust Filter
Terms of Warranty
Liability
Disposal
Appendices
Technical Data
Technical Data Boxer
Technical Data Lynx
Technical Data Toucan
Example Programs
Logbook
EC Declaration of Conformity
Replacing a Printer Roll
Figure 23: Replacing the Printer Roll
Aligning the Printer
Figure 24: Aligning the Printer
Figure 25: Printing the First Label
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11/2017
Mod: TA-90/IVP
Production code: Boxer 42+ACS
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Summarization of Contents
Preamble
Safety
List of the Symbols Used in this Manual
Explains symbols used in the manual to denote important safety information and tips.
Pictograms on the Machine
Details warning signs and pictograms located on the machine itself for user safety.
General Warnings
Provides crucial safety instructions and precautions for operating the machine safely.
Warnings During Use
Highlights specific safety advice and potential hazards during the machine's operation.
Warnings for Operating Personnel
Outlines requirements and safety rules for individuals operating the machine.
Introduction
Description of the Machine
Overview of the Main Components
Identifies and describes the primary parts of the vacuum packaging machine.
Description of the Packaging Process/Machine Functions
Explains the steps involved in vacuum packaging and the functions of the machine.
Sealing System
Details the components and function of the system used to seal the vacuum bags.
Vacuum Pump
Describes the vacuum pump, its role, and its components.
Electrical Installation
Covers the machine's electrical components and connection requirements.
Installation
Transportation and Installation
Guides on how to safely move and set up the machine.
Connecting the Machine
Instructions for connecting the machine to the power supply and other necessary components.
Prior to the First Use
Outlines essential checks and steps to perform before operating the machine for the first time.
Operation
Operating Elements of the 10-Program Control System
Explains the controls and functions of the 10-program control panel.
Operating Elements of the Advanced Control System (ACS)
Details the interface and operation of the ACS control panel.
Starting the Machine
Step-by-step guide on powering up and preparing the machine for operation.
Starting the Packaging Cycle
Instructions on how to initiate a vacuum packaging cycle.
Proceeding to the Next Step in the Cycle
Describes how to manually advance through the packaging process stages.
Terminating a Program
Explains how to stop an ongoing program or cycle.
Changing the Program Settings
Guides on how to adjust and customize program parameters for optimal packaging.
Guideline for Function Values
Provides reference for understanding the impact of different function setting values.
Printer (ACS only)
Details the setup and use of the optional printer for label creation.
Maintenance
Maintenance Schedule
Presents a schedule outlining recommended maintenance activities and their frequencies.
Cleaning the Machine
Instructions on how to properly clean the vacuum packaging machine.
Running the Pump Cleaning Program
Explains the procedure and benefits of the pump cleaning cycle.
Removing Oil, Refilling Oil
Guides on how to change the oil in the vacuum pump.
Replacing the Oil Exhaust Filter
Instructions for replacing the oil exhaust filter in the vacuum pump.
Replacing the Sealing Wire
Details the process for replacing the sealing wire on the machine.
Replacing the Silicone Rubber of the Silicone Holders
Provides steps for replacing silicone components for proper sealing.
Replacing the Lid Gasket
Guides on how to replace the lid gasket to ensure a proper seal.
Inspecting the Lid Springs
Instructions for checking the lid springs for wear and damage.
Terms of Warranty
Disposal
Appendices
Technical Data
Contains specifications and technical details for the machine models.
Example Programs
Provides sample program settings for various product types.
Logbook
Outlines the required entries for the machine's maintenance and service log.
EC Declaration of Conformity
Presents the document confirming the machine's compliance with EU directives.
Replacing a Printer Roll
Step-by-step guide for changing the label roll in the printer.
Aligning the Printer
Instructions on how to calibrate the printer for correct label feeding.
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