Kollmorgen SERVOSTAR 603 Instruction Manual

Digital servo amplifier

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Contents
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Table of Contents
General
About this Manual
Target Group
Hints for the Online Edition (PDF Format)
Symbols Used
Standards Used
Abbreviations Used
Safety Instructions
Use as Directed
Prohibited Use
Approvals
Conformance with UL and Cul
EC Conformance
EC Declaration of Conformity
European Directives and Standards for the Machine Builder
GOST-R Conformance
Handling
Transport
Packaging
Storage
Maintenance
Disassembling
Repair
Disposal
Package Supplied
Nameplate
Part Number Scheme
Technical Description
The SERVOSTAR 600 Family of Digital Servo Amplifiers
Technical Data
Recommended Torque
Fusing
Ambient Conditions, Ventilation, Mounting Position
Conductor Cross-Sections
LED Display
Control for Motor Holding Brake
Grounding System
Electrical Brake Circuit
Switch-On and Switch-Off Behavior
Behavior in Standard Operation
Behavior in the Event of an Error (with Standard Setting)
Stop/Emergency Stop Function to en 60204
Stop: Standards
Emergency Stop: Standards
Shock-Hazard Protection
Leakage Current
Residual-Current Circuit Breakers (FI)
Isolating Transformers
Mechanical Installation
Safety Instructions
Guide to Mechanical Installation
Assembly
Dimensions
Electrical Installation
Safety Instructions
Guide to Electrical Installation
Wiring
Safety Instructions
Technical Data for Connecting Cables
Shielding Connection to the Front Panel
Motor Connector with Shieldplate
Components of a Servo System
Block Diagram
Pin Assignments
Connection Diagram (Overview)
Power Supply
Connection to Various Mains Supply Networks
Mains Supply Connection (X0)
Auxiliary Supply (X4)
DC Bus Link (X7)
Motor Connection with Holding Brake (X9)
External Brake Resistor (X8)
Feedback
Resolver (X2)
Sine Encoder 5V with Biss (X1)
Sine Encoder with Endat 2.1 or HIPERFACE (X1)
Sine Encoder Without Data Channel (X1)
Incremental Encoder / Sine Encoder with Hall (X1)
Incremental Encoder (X5)
Electronic Gearing, Master-Slave Operation
Connection to a SERVOSTAR Master, 5 V Signal Level (X5)
Connection to Encoders with 24 V Signal Level (X3)
Connection to a Sine-Cosine Encoder (X1)
Connection to an SSI Encoder (X5)
Connection to Stepper Motor Controllers (Step and Direction)
Step/Direction with 5 V Signal Level (X5)
Step/Direction with 24 V Signal Level (X3)
Encoder Emulations
Incremental Encoder Output - a Quad B (X5)
SSI Output (X5)
Digital and Analog Inputs and Outputs
Analog Inputs (X3)
Analog Outputs (X3)
Digital Inputs (X3)
Digital Outputs (X3)
RS232 Interface, PC Connection (X6)
Canopen Interface (X6)
Setup
Safety Instructions
Setup Software
General
Use as Directed
Software Description
Hardware Requirements
Operating Systems
Installation under WINDOWS
Quickstart Guide
Preparation
Unpacking, Mounting and Wiring the Servo Amplifier
Documents
Minimum Wiring for Drive Test
Connect
Important Screen Elements
Basic Setup
Motor (Synchronous)
Feedback
Save Parameters and Restart
Jogging the Motor (Speed Control)
Status
Monitor
Additional Setup Parameters
Multi-Axis Systems
Node Address for CAN-Bus
Baud Rate for CAN-Bus
Example of Connections for Multi-Axis System
Key Operation / LED Display
Key Operation
Status Display
Standard Menu Structure
Extended Menu Structure
Error Messages
Warning Messages
Removing Faults/Warnings
Expansions / Accessories
Option -AS-, Restart Lock for Personal Safety
Safety Instructions
Use as Directed
Block Diagram
Functional Description
Signal Diagram (Sequence)
Functional Test
Connection Diagram (Principle)
Application Example Category 1 According to EN954-1
Control Circuit
Mains Supply Circuit
Application Example Category 3 According to EN954-1
Control Circuit
Mains Supply Circuit
Flow Chart
Expansion Cards
Guide to Installation of Expansion Cards
Expansion Card -I/O-14/08
Front View
Technical Data
Light Emitting Diodes (Leds)
Select Motion Task Number (Sample)
Connector Assignments
Connection Diagram
Expansion Cards -PROFIBUS
Front View
Connection Technology
Connection Diagram
Expansion Card -SERCOS
Front View
Light Emitting Diodes (Leds)
Connection Technology
Connection Diagram
Modifying the Station Address
Modifying the Baud Rate and Optical Power
Expansion Card -DEVICENET
Front View
Connection Technology
Connection Diagram
Combined Module/Network Status-LED
Setting the Station Address (Device Address)
Setting the Transmission Speed
Bus Cable
Expansion Card -Ethercat
Front View
Leds
Connection Diagram
Expansion Card -SYNQNET
Front View
NODE ID Switch
Node LED Table
Synqnet Connection, Connector X21B/C (RJ-45)
Digital Inputs/Outputs, Connector X21A (Subd 15-Pin, Socket)
Connection Diagram Digital Inputs/Outputs, Connector X21A
Expansion Module -2CAN
Installation
Front View
Connection Technology
Connector Assignments
Connection Diagram
Special Accessories
Power Supply SINCOS
Terminating Adapter for Encoder Cables
Hall Dongle
Appendix 11.1 Glossary
Order Numbers
Servo Amplifiers
Expansion Cards
Connectors
Special Accessories
Repair-/Disposal Request Telefax Form
Index

Quick Links

1 Error Messages
2 Warning Messages
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