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Power Tool
MAG 9000
Original instructions manual
Magna-Matic MAG 9000 Original Instructions Manual
Professional lawn mower blade sharpeners and all options sets
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Original Instructions
MAG-8200 SERIES
PROFESSIONAL LAWN MOWER BLADE SHARPENERS
AND ALL OPTIONS SETS
Table of
Contents
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Summarization of Contents
BOX INVENTORY
MAG-8200 Components
Lists the individual parts included with the MAG-8200 sharpener.
Modular Worktable Option
Lists the components included with the modular worktable accessory.
Belt Grinder Option
Lists the components included with the belt grinder accessory.
Water-Cooled Option Components
GENERAL SAFETY PRECAUTIONS
Hazard Warnings and Precautions
Explains the meaning of hazard levels like DANGER, WARNING, and CAUTION.
Safe Operating Practices
Details essential safety rules for operating power tools.
SAFETY LABELS EXPLAINED
Safety Color Meanings
Explains the meaning and relevance of safety color codes.
Safety Icon Meanings
Details the meaning and required actions for safety icons.
ASSEMBLY & TESTING
Grit Guard Assembly
Step-by-step instructions for assembling the grit guard.
Grit Guard to Sharpener Assembly
Testing the MAG-8200
GRINDING WHEEL MOUNTING AND CHANGING
Choosing the Correct Grinding Wheel
Guidance on selecting the appropriate grinding wheel for blade types.
GRINDING WHEEL MOUNTING PROCEDURES
Mounting 1” Wide Grinding Wheel
Instructions for mounting the 1-inch wide grinding wheel.
Mounting 1/2" Wide Grinding Wheel
Instructions for mounting the 1/2-inch wide grinding wheel.
STAND AND ACCESSORY INSTALLATION
Stand Mounting Notes
Information regarding the orientation and mounting of the sharpener to a stand.
Dust Collector Integration
Notes on the installation and requirements for the dust collector.
WATER-COOLED ASSEMBLY
WATER TRAY AND FOOT ATTACHMENT
GRIT GUARD AND SPLASH GUARD INSTALLATION
SETTING MAG-8200 INTO WATER TRAY
CONNECTING MAG-8200 TO REAR OF WATER TRAY
TANK PREPARATION AND COOLANT SYSTEM
Preparing the Coolant Tank
Steps to prepare the coolant tank for use.
Installing the Coolant Tank
Instructions for mounting the coolant tank onto the stand.
Connecting Coolant System
Steps to connect the coolant tubing and power to the sharpener.
Preparing the Coolant Mixture
Instructions for mixing the coolant with water.
COOLANT MANAGEMENT AND TESTING
Testing the Water-Cooling System
Procedure for testing the newly assembled water-cooling system.
Coolant Level and Concentration
Guidance on ideal liquid levels and BRIX concentration.
Measuring Coolant Concentration
Instructions on how to use a refractometer to measure coolant concentration.
Balancing Coolant Concentration
Procedure for adjusting coolant concentration to the desired BRIX level.
ANGLE ADJUSTMENT
30 Degree Angle Setting
Instructions for setting the standard 30-degree sharpening angle.
Fixed Worktable Angle Adjustment
Procedure for adjusting angles using the fixed worktable.
Modular Worktable Angle Adjustment
Procedure for adjusting angles using the modular worktable.
CHANGING TABLE INSERTS
SETTING MULTIPLE ANGLE SETTINGS
Four Angle Setting Procedure
Guide to setting the four possible angle settings (30-45 degrees).
Changing Angles with Modular Worktable
Detailed steps for adjusting angles on the modular worktable.
VISUAL ANGLE SETTING GUIDE
CONVENTIONAL BLADE SHARPENING
Blade and Sharpener Preparation
Steps required before sharpening conventional blades.
Sharpening Process
Detailed procedure for sharpening conventional lawn mower blades.
Grinding Time and Angle Correction
Explanation for initial longer grinding times due to angle correction.
CONVENTIONAL BLADE SHARPENING TECHNIQUE
MULCHING BLADE SHARPENING
Mulching Blade Requirements
Specifies the 1/2" wheel and rounded worktable needed for mulching blades.
Blade and Sharpener Preparation
Preparation steps specific to sharpening mulching blades.
Sharpening Process
Detailed procedure for sharpening curved mulching lawn mower blades.
Hint for Sharpening Blade Tips
Tip for using the flat worktable for sharpening mulching blade tips.
MULCHING BLADE SHARPENING TECHNIQUE
GRINDING WHEEL REPLACEMENT
Important Note on Arbor Threads
Crucial reminder that the arbor nut has left-handed threads.
GRINDING WHEEL MOUNTING EXAMPLES
Mounting 1” Wide Grinding Wheel
Example illustrating the mounting of a 1-inch wide grinding wheel.
Mounting 1/2" Wide Grinding Wheel
Example illustrating the mounting of a 1/2-inch wide grinding wheel.
ABRASIVE BELT REPLACEMENT
CHANGING BETWEEN BELT AND GRINDING WHEEL
UPGRADING TO BELT GRINDER OPTION
DRIVE BELT REPLACEMENT AND GENERAL CARE
General Care and Cleaning
Routine maintenance advice for keeping the machine clean.
Poly-V Belt Replacement Procedure
Step-by-step instructions for replacing the Poly-V drive belt.
UNDERSTANDING THE LAWN MOWER BLADE
Blade Safety Notes
Safety precautions related to handling and modifying lawn mower blades.
LAWN MOWER BLADE TIP GEOMETRY
Description of Relief Angles
Explanation of the different relief angles on a blade tip.
MAG-8200 SPECIFICATIONS
TROUBLESHOOTING
WARRANTY INFORMATION
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