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USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
"FPT"
GE 90 FSX
GE 110 FSX
GE 140 FSX
• Gruppo Elettrogeno
• Stromerzeuger
• Generating Set
• Grupo Gerador
• Groupe Electrogene
• Генераторная Установка
• Grupos Electrógenos
• Stroomaggregaten
M A D E
I N
• Skupina generátoru
I T A L Y
language
Codice
Code
Code
Codigo
CL9D00E19003
Kodezahl
Código
Код
Code
Kód
Edizione
Edition
Édition
Edición
12.2016
Ausgabe
Edição
Издание
Editie
Edice

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Table of Contents
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Summarization of Contents

Introduction
Notes About The Manual
Guidance on how to use the manual effectively and maintain it.
Information of General Type
Details on documents included with the machine.
Symbols and Safety Precautions
Symbols in this Manual
Explanation of symbols used in the manual to highlight important information and hazards.
Safety Precautions
Detailed safety warnings and precautions for operating the machine.
Prohibitions
Specific actions that are forbidden during operation to ensure safety.
Advice
Recommendations for safe operation, including use of safety clothing.
Warnings
First Aid
Instructions for immediate medical assistance in case of accidents or injuries.
Fire Prevention
Measures and advice for preventing and dealing with fires.
Safety Rules
General Safety Instructions
Essential safety guidelines and responsibilities for machine operation.
Safety Precautions During Handling and Transportation
Guidelines for safe lifting, moving, and transporting the generating set.
Safety Precautions During Installation and Use
Precautions for safe installation and operation of the generator.
Transport and Handling
General Precautions When Handling the Machine
Critical safety advice for all handling and moving operations of the genset.
Moving Method
Description of recommended methods for moving and lifting the genset.
Transport and Handling
Moving by Site Trolley / Trailer
Guidelines for moving the genset using trolleys or trailers.
Moving the Unit Via Motor Vehicle
Precautions for transporting the genset using a motor vehicle.
Installation Instructions
General Installation Criteria
Requirements and qualifications for genset installation personnel and organizations.
Environmental Conditions
Considerations for environmental factors affecting genset placement and operation.
Output of Fumes in Open Air Conditions
Safety guidelines for managing exhaust fumes to prevent health hazards.
Installation Instructions
Safe Distance
Recommendations for maintaining safe distances around the genset.
Fixing
Instructions for properly fixing the genset to absorb vibrations.
Fixed Outdoor Installation
Guidelines for permanent outdoor installation shelters.
Temporary Outdoor Installation
Precautions for temporary outdoor generator placement.
Installation Instructions
Indoor Installation
Specific requirements and safety measures for indoor generator installation.
Room Openings and Ventilation
Guidelines for ensuring adequate ventilation in the genset room.
Surface Area
Recommendations for creating a suitable base for the genset.
Installation Instructions
Exhaust Piping
Specifications and safety requirements for exhaust pipe installation.
Set-up for Operation (Diesel Engine)
Battery Without Maintenance
Information on the starter battery and its connection.
Lubricant
Recommendations for engine oil and checking oil levels.
Refuelling and Control
Procedure for safe refueling and checking fuel levels.
Air Filter
Guidance on checking the air filter installation and integrity.
Starting and Stopping
Start-up from Control Unit
Instructions for starting the generator using various control units.
Machine With Emergency Button
Operation of the emergency stop button to halt the machine immediately.
Running-in
Guidelines for the initial break-in period of the generator.
Earthing Kit
Earthing Kit Without Ground Fault Interrupter
Details on earthing without a GFI for electrical shock protection.
Earthing Kit With Ground Fault Interrupter
Information on earthing with a GFI for enhanced safety.
Earthing Kit With Isometer
Explanation of earthing using an insulation resistance monitor.
Controls Description
Controls Description
Identification and description of the generator's control panel components.
Controls Description
Controls Description
Detailed functions and purposes of various control elements and protective devices.
Using the Generator
Generation in AC (Alternating Current)
Procedures for connecting and using the generator for AC power output.
Operating Conditions
Key parameters and conditions for optimal generator operation.
Using the Generator
Power
Understanding generator power ratings (PRP, Stand-by, COP) and usage limits.
Power Factor - Cos
Explanation of power factor and its impact on generator performance.
Start-up of Asynchronous Motors
Guidance on starting asynchronous motors to avoid issues.
Electric Protections
Description of thermal-magnetic switches and their protective functions.
Using the Generator
Differential Switch
Function and operation of the differential switch for safety.
Usage with EAS Automatic Start-up Panel
Instructions for using the generator with an automatic start-up panel.
Engine Protection
Earth Leakage Relay
Explanation and use of the earth leakage relay for protection.
Engine Protection
Insulation Monitoring
Function and operation of the insulation monitor for circuit safety.
Troubleshooting
Engine Troubleshooting
Common engine problems and their potential causes and solutions.
Troubleshooting
Generator Troubleshooting
Common generator output and voltage issues and their resolutions.
Maintenance
Maintenance Precautions
General safety guidelines and precautions for performing maintenance.
Start Automatic or Remote
Safety measures for generators with automatic or remote start systems.
Maintenance
Maintenance Schedule
Periodic maintenance tasks and intervals for the generator set.
Maintenance
Maintenance Generating Set With Automatic Board
Specific maintenance procedures for sets with automatic control boards.
Storage and Cust Off
Storage
Instructions for safely storing the machine for extended periods.
Cust Off
Procedures for decommissioning and disposing of the machine responsibly.
Technical Data
Technical Data GE 90 FSX
Detailed technical specifications for the GE 90 FSX model.
Technical Data
Technical Data GE 110 FSX
Detailed technical specifications for the GE 110 FSX model.
Technical Data
Technical Data GE 140 FSX
Detailed technical specifications for the GE 140 FSX model.
Schema Elettrico
Electrical Diagram AMF25
Wiring diagram for the AMF25 control unit and associated components.
Schema Elettrico
Electrical Diagram FPT Cursor 83 TE3
Wiring diagram for the FPT CURSOR 83 TE3 engine with AMF25.
Schema Elettrico
Electrical Diagram AMF25 (Automatic)
Wiring diagram for automatic operation with AMF25 control.
Schema Elettrico
Electrical Diagram AMF25
Detailed wiring diagram for generator current and voltage connections.
Schema Elettrico
Electrical Diagram AMF25 (Automatic Digital)
Wiring diagram for automatic digital control with AMF25.
Schema Elettrico
Electrical Diagram With Sockets
Wiring diagram showing connections for various sockets and circuit breakers.
Schema Elettrico
Electrical Diagram for Isometer
Wiring diagram illustrating the insulation monitoring system.

Table of Contents