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USE AND MAINTENANCE MANUAL
GE 12054 KD
• Gruppo Elettrogeno
• Stromerzeuger
• Generating Set
• Grupo Gerador
• Groupe Electrogene
• Генераторная Установка
• Grupos Electrógenos
M A D E
I N
I T A L Y
Codice
Code
Code
CD5B50139003
Codigo
Kodezahl
Código
Код
Edizione
Edition
Édition
Edición
03.2015
Ausgabe
Edição
Издание
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Summary of Contents for Mosa GE 12054 KD
- Page 1 USE AND MAINTENANCE MANUAL Codice GE 12054 KD Code Code CD5B50139003 Codigo Kodezahl Código Код Edizione Edition Édition • Gruppo Elettrogeno • Stromerzeuger Edición 03.2015 • Generating Set • Grupo Gerador Ausgabe • Groupe Electrogene • Генераторная Установка Edição • Grupos Electrógenos Издание...
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Page 3: Description Of The Machine
DESCRIPTION OF THE MACHINE REV.0-03/15 The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise. - Page 4 INDEX REV.0-03/15 DESCRIPTION OF THE MACHINE M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.5 TECHNICAL DATA ADVICE M 2.1 SYMBOLS AND SAFETY PRECAUTIONS M 2.6 INSTALLATION INSTRUCTIONS M 2.7 INSTALLATION AND DIMENSIONS UNPACKING M 4.1 TRANSPORT AND DISPLACEMENTS M 6.14 ASSEMBLY: CTM14 M 20...
- Page 5 (see page M1.1). All rights are reserved to said Company. It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.
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Page 6: Notes About The Manual
Notes REV.1-03/14 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will... - Page 7 CE MARKING REV.7-02/14 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.
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Page 8: Technical Data
TECHNICAL DATA REV.0-03/15 GE 12054 KD GENERATOR *Stand-by three-phase power 12 kVA (9.6 kW) / 400 V / 17.3 A *PRP three-phase power 11 kVA (8.8 kW) / 400 V / 15.9 A *Stand-by single-phase power 6 kVA / 230 V / 26 A... - Page 9 WARNINGS REV.1-02/14 The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or apparatus in the place where it is used as a genset and/or motor welder. - Advice to the User about the safety: + NB: The information contained in the manual can be changed without notice.
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Page 10: Symbols And Safety Precautions
SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment. -
Page 11: Outdoor Installation
Installation instructions REV.0-06/10 General installation criteria Outdoor installation Installation of a genset has to be planned by qualified and ATTENTION trained technicians, it has to be carried out by a competent organization with qualified personnel and proper equip- All generating sets are equipped with a control system ment. -
Page 12: Temporary Outdoor Installation
Even if MOSA gensets are ma- Engine and alternator when in operation produce heat: nufactured according to electromagnetic compatibility •... -
Page 13: Indoor Installation
Installation instructions 2.6.2 REV.0-06/10 Sample of outdoor installation with shelter Floor should be levelled and suitable to sustain genset weight. Thresholds on doors and openings should have a barrier in order to avoid liquids leaking. In case it is not possible to provide a door with a barrier, the genset should have a collection base appropriate for the quantity of liquid H=ALTEZZA G.E. -
Page 14: Exhaust Piping
Installation instructions 2.6.3 REV.0-06/10 For open gensets installed indoors, we recommend: Electro ventilator capacity can be calculated as follows: • The dimensions of the air outlets be such that they have at least the same area of the radiator; Transmitted heat [Kcal/h] Fan Capacity [m /h]= •... - Page 15 Installazione e dimensioni Luftzirkulation und abmessungen GE 10000 / 12000 KD/GS Installation and dimensions Instalación y dimensiones GE 10000 / 12000 KD/GS-D Installation et dimensions GE 12054 KD/GS REV.1-03/15...
- Page 16 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
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Page 17: Transport And Displacements Covered Units
TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations. - Page 18 ASSEMBLY CTM 14 6.14 REV.0-03/09 Note: Lift the machine and assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine mo- vements.
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Page 19: Oil Bath Air Filter
SET-UP FOR OPERATION Air cooled systems REV.0-03/15 ATTERY WITHOUT MAINTENANCE AIR FILTER The starter battery is supplied Check that the dry air filter is correctly installed and already charged and ready for that there are no leaks around the filter which could use. -
Page 20: Set-Up For Operation
SET-UP FOR OPERATION Air cooled systems 20.1 REV.0-03/15 GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe- rential switch (circuit breaker). In these groups the generator star point is generally connected to the machine’s earthing;... -
Page 21: Starting And Stopping The Engine
GE 10000 KD/GS STARTING AND STOPPING THE ENGINE GE 12000 KD/GS GE 12054 KD REV.0-03/14 STOPPING THE ENGINE Check daily To shut down the motor in an emergency situation act immediately on the stop lever (28). Under normal conditions, use the following procedure:... - Page 22 GE 10000 - 12000 KD/GS-D STARTING AND STOPPING THE ENGINE GE 12054 KD (Oil bath air filter ver- 21.1 sion) REV.0-03/14 STOPPING THE ENGINE Check daily To shut down the engine in an emergency situation turn immediately the key (Q1) to the OFF position.
- Page 23 Comandi Bedienelemente Controls Mandos GE 12054 KD Commandes REV.1-03/15 Pos. Descrizione Description Description Referenzliste Presa di corrente in c.a. A.C. socket Prises de courant en c.a. Steckdose AC Comando acceleratore Throttle lever Levier des gaz Gashebel Filtro aria motore Engine air filter...
- Page 24 Using the generator REV.3-11/11 are the same. WARNING + In the absence of a load, the values for voltage and frequency can be greater than their nominal values. See It is absolutely forbidden to connect the unit sections on VOLTAGE and FREQUENCY. to the public mains and/or another electrical power source .
- Page 25 Using the generator REV.1-09/05 The frequency, and therefore the number of motor SINGLE-PHASE LOADS revolutions, is maintained constant by the motor’s speed Power to monophase utilities by means of three-phase regulation system. generators requires some operating limitations. Generally, this regulator is of a mechanical type and - In single-phase operation, the declared voltage presents a droop from no-load to nominal load which tolerance can no longer be maintained by the regulator...
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Page 26: Differential Switch
Using the generator REV.1-09/05 DIFFERENTIAL SWITCH USAGE WITH EAS AUTOMATIC START-UP PANEL The differential switch or differential relay guarantee The electricity-generating group in combination with the protection against indirect contacts due to malfunction EAS automatic start-up panel forms a unit for distributing currents towards the ground. - Page 27 GE 10000-12000 KD/GS-D Engine protection GE 12000 KDI/GS 39.6 GE 14000 KD/GS REV.0-02/12 The engine is equipped with system which shut- downs the engine in the event of low oil pressure and hight temperature. Low oil pressure and hight temperature are also indicated by the red warning lamp fitted on the control panel.
- Page 28 PROTECTIONS INSULATION MONITORING 39.10 REV.1-11/14 LEGEND: NOTE 1 Adjustment of Alarm threshold 2 Set-alarm dip-switches Don not intervene on the setting of the protection 3 Led, pre-allarm indication switch. Before using the machine check the ON 4 Led , power indication warning lamp lighting.
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Page 29: Troubleshooting
TROUBLE-SHOOTING 40.2 REV.0-03/14 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open. - Page 30 MAINTENANCE REV.1-01/13 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
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Page 31: Gasoline Engine
STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. - Page 32 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.
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Page 33: Electrical System Legende
ELECTRICAL SYSTEM LEGENDE REV.11-06/14 A : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast B : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine D : G.F.I. H3 : Spark plug N6 : Connector – wire feeder Q9 : Ignitor E : Welding PCB transformer I3 : Range switch O6 : 420V/110V 3-phase transformer... - Page 34 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 12054 KD 61.1 Schemas electriques REV.0-03/14...
- Page 35 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 12054 KD 61.2 Schemas electriques (Version ÖLBAD - LUFTFILTER) REV.0-03/15...
- Page 36 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 7554 YSX 61.3 Schemas electriques GE 12054 KD REV.0-03/14...
- Page 37 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 12054 KD 61.4 Schemas electriques REV.0-03/15...
- Page 40 MOSA div. della BCS S.p.A. Viale Europa, 59 20090 Cusago (Milano) Italy Tel.+39 - 0290352.1 Fax +39 - 0290390466 www.mosa.it...