Mosa GE 12000 KD/GS Use And Maintenance Manual
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Mosa GE 12000 KD/GS Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
GE 10000 KD/gs
GE 12000 KD/gs
M A D E
I N
I T A L Y
Codice
Code
259509003
Codigo
Kodezahl
Edizione
Edition
03.2014
Edición
Ausgabe

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Summary of Contents for Mosa GE 12000 KD/GS

  • Page 1 USE AND MAINTENANCE MANUAL Codice Code 259509003 GE 10000 KD/gs Codigo Kodezahl GE 12000 KD/gs Edizione Edition 03.2014 Edición Ausgabe M A D E I T A L Y...

  • Page 3: Description Of The Machine

    DESCRIPTION OF THE MACHINE GE 10000 / 12000 KD/GS GE 10000 / 12000 KD/GS-D REV.0-03/14 The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise.
  • Page 4 · Competent support in the solution of problems; ofthe International Certification Network IQNet, · Information and training in the correct applicatio- awarded the official approval to MOSA after an- nand use of the products to assure the security examination of its operations at the head office ofthe operator and protect the environment;...
  • Page 5 INDEX 0000 KD/GS 2000 KD/GS REV.0-03/14 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL DATA M 2 - 2.1 SYMBOLS AND SAFETY PRECAUTIONS M 2.5 -…. INSTALLATION AND ADVICE BEFORE USE M 2.6 INSTALLATION AND ADVICE...
  • Page 6 (see page M1.1). All rights are reserved to said Company.  It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.

  • Page 7: Notes About The Manual

    Notes REV.1-03/14 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will...
  • Page 8 CE MARK REV.7-02/14 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.

  • Page 9: Dichiarazione Di Conformita

    Konformitätserklärung Dichiarazione conformità Declaration of conformity Declaración de conformidad 1.4.1 Déclaration de conformité Declaração de conformidade REV.2-10/13 BCS S.p.A. Stabilimento di Cusago, 20090 (Mi) - Italia V.le Europa 59 Sede legale: Tel.: +39 02 903521 Via Marradi 1 Fax: +39 02 90390466 20123 Milano - Italia DICHIARAZIONE DI CONFORMITA' Déclaration de Conformité...
  • Page 10 Technical data GE 10000 / 12000 KD/GS GE 10000 / 12000 KD/GS-D REV.0-03/14 Technical Data GE 10000 KD/GS GE 12000 KD/GS GE 10000 KD/GS-D GE 12000 KD/GS-D GENERATOR *Stand-by three-phase power 12 kVA (9.6 kW) / 400 V / 17.3 A *PRP three-phase power 11 kVA (8.8 kW) / 400 V / 15.9 A *Stand-by single-phase power 10 kVA (9 kW) / 230 V / 43.5 A *PRP single-phase power 9 kVA (8.1 kW) / 230 V / 39.1 A...
  • Page 11 WARNINGS REV.1-02/14 The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or apparatus in the place where it is used as a genset and/or motor welder. - Advice to the User about the safety: + NB: The information contained in the manual can be changed without notice.

  • Page 12: Symbols And Safety Precautions

    SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.

  • Page 13: Gasoline Engines

    INSTALLATION AND ADVICE REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. GASOLINE ENGINES Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area.
  • Page 14 Installazione e dimensioni Luftzirkulation und abmessungen GE 10000 / 12000 KD/GS Installation and dimensions Instalación y dimensiones GE 10000 / 12000 KD/GS-D Installation et dimensions GE 12054 KD/GS REV.0-03/14 M1.4 M1.4 1320...
  • Page 15 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.

  • Page 16: Transport And Displacements Covered Units

    TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
  • Page 17 ASSEMBLY CTM 10 REV.1-06/10 Note: Lift the machine and assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine mo- vements.

  • Page 18: Grounding Connection

    LUBRICANT motor. RECOMMENDED OIL MOSA recommends selecting AGIP engine oil. Refill the tank with good quality diesel fuel, such as Refer to the label on the motor for the recommended automobile type diesel fuel, for example.

  • Page 19: Starting And Stopping The Engine

    STARTING AND STOPPING THE ENGINE GE 10000 KD/GS GE 12000 KD/GS REV.0-03/14 STOPPING THE ENGINE Check daily To shut down the motor in an emergency situation act immediately on the stop lever (28). Under normal conditions, use the following procedure:...
  • Page 20 CONTROLS LEGENDE REV.3-04/13 Hydraulic oil level light Exclusion indicating light PTO HI Selection push button 30 l/1' PTO HI Welding socket ( + ) Auxiliary current push button Battery voltmeter Welding socket ( - ) Fuel level light Remote control socket Earth terminal E.A.S. PCB Button indicating light 20 l/1' PTO HI A.C. socket Control unit for generating sets QEA Commutator/switch, serial/parallel Accelerator lever Thermal-magnetic circuit breaker Ground fault interrupter ( 30 mA ) Feed pump Selection push button 20 l/1' PTO HI Engine control unit and economiser 48V D.C. socket Water temperature indicator Engine air filter Ammeter Oil level dipstick Frequency meter Engine oil reservoir cap Frequency rpm regulator 24A Hydraulic oil reservoir cap Voltmeter regulator 24B Water filling cap Fuse Fuel prefilter Stop switch Fuel tank cap Warning light, high temperature Muffler...
  • Page 21 Comandi Controls GE 10000 KD/GS Commandes GE 12000 KD/GS REV.0-03/14...
  • Page 22 Using the generator REV.3-11/11 are the same. WARNING + In the absence of a load, the values for voltage and frequency can be greater than their nominal values. See It is absolutely forbidden to connect the unit sections on VOLTAGE and FREQUENCY. to the public mains and/or another electrical power source .
  • Page 23 Using the generator REV.1-09/05 The frequency, and therefore the number of motor SINGLE-PHASE LOADS revolutions, is maintained constant by the motor’s speed Power to monophase utilities by means of three-phase regulation system. generators requires some operating limitations. Generally, this regulator is of a mechanical type and - In single-phase operation, the declared voltage presents a droop from no-load to nominal load which tolerance can no longer be maintained by the regulator...

  • Page 24: Differential Switch

    Using the generator REV.1-09/05 DIFFERENTIAL SWITCH USAGE WITH EAS AUTOMATIC START-UP PANEL The differential switch or differential relay guarantee The electricity-generating group in combination with the protection against indirect contacts due to malfunction EAS automatic start-up panel forms a unit for distributing currents towards the ground.

  • Page 25: Troubleshooting

    TROUBLE-SHOOTING GE 10000 / 12000 KD/GS 40.2 GE 10000 / 12000 KD/GS-D REV.0-03/14 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open. ● Remove guards only when necessary to perform maintenance, and replace them when the maintenance requiring their removal is com- plete. ● Use suitable tools and clothes ● Do not modify the components if not authorized. - See pag. M1.1 - Problem Possible cause Solution ENGINE The motor does not start up, or 1) Lack of fuel in tank or fuel tap closed 1) Refill the tank. Open the fuel tap starts up and then stops imme- 2) Fuel filter clogged 2) Replace diately 3) Air leaks in fuel system...
  • Page 26 MAINTENANCE REV.1-01/13 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.

  • Page 27: Gasoline Engine

    STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 28 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.

  • Page 29: Electrical System Legende

    ELECTRICAL SYSTEM LEGENDE REV.10-05/13 A : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast B : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine D : G.F.I. H3 : Spark plug N6 : Connector – wire feeder Q9 : Ignitor E : Welding PCB transformer I3 : Range switch O6 : 420V/110V 3-phase transformer...
  • Page 30 Schema elettrico Electric diagram GE 10000 KD/GS 61.1 Schemas electriques GE 12000 KD/GS REV.0-03/14...
  • Page 31 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 12000 KD/GS 61.2 Schemas electriques GE 12000 KD/GS-D REV.0-03/14...
  • Page 32 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 10000 KD/GS 61.3 Schemas electriques GE 10000 KD/GS-D REV.0-03/14...
  • Page 34 WWW.MOSA.IT MOSA div. della BCS S.p.A. Stabilimento di Viale Europa, 59 20090 Cusago (MI) Italia Tel. + 39 - 0290352.1 Fax + 39 - 0290390466...

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