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Omron R88D-GT02H User Manual

Omron R88D-GT02H User Manual

Ac servomotors/servo drives with built-in mechatrolink-ii communications

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Cat. No. I566-E1-07
USER'S MANUAL
OMNUC G
SERIES
R88M-G
(AC Servomotors)
R88D-GN-ML2
(AC Servo Drives)
AC SERVOMOTORS/SERVO DRIVES
WITH BUILT-IN MECHATROLINK-II COMMUNICATIONS

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Summarization of Contents

Introduction
Intended Readers
Identifies the target audience for this manual, focusing on personnel involved with FA equipment and systems.
Terms and Conditions Agreement
Warranty, Limitations of Liability
Details the warranty terms, limitations, and buyer remedies provided by Omron.
Application Considerations
Covers suitability of use, responsibility for application, and warnings about using products in high-risk scenarios.
Disclaimers
Addresses performance data, specification changes, and potential errors or omissions in the manual.
Precautions for Safe Use
Explanation of Signal Words
Defines the signal words (WARNING, Caution) used to classify precautions and emphasizes the importance of heeding them.
Safety Precautions
Provides general safety guidelines, including handling illustrations and consulting representatives after long storage.
Storage and Transportation Precautions
Lists precautions for storing and transporting the product safely, covering flammable materials, mounting, power cycling, and handling.
Installation and Wiring Precautions
Details essential precautions for safe installation and wiring, covering electrical safety, component handling, and power supply.
Operation and Adjustment Precautions
Covers precautions for safe operation and adjustment, including test operations, parameter changes, and alarm handling.
Maintenance and Inspection Precautions
Outlines precautions for safe maintenance and inspection, including data transfer and disassembly prohibitions.
Security Measures
Addresses security measures to prevent unauthorized access, protect data, and recover from data loss.
Disposing of the Product
Provides guidance on the proper disposal of batteries and the product as industrial waste.
Items to Check When Unpacking
Accessories Provided with Product
Lists the accessories provided with the product, noting that connectors and mounting screws are not included.
Understanding Servo Drive Model Numbers
Explains how to interpret the model numbers of the Servo Drives, detailing drive type, capacity, and power supply.
Understanding Servomotor Model Numbers
Details the structure of Servomotor model numbers, including motor type, capacity, speed, voltage, and options.
Understanding Decelerator Model Numbers (Backlash = 3' Max.)
Explains the model number structure for decelerators with a backlash of 3' maximum, covering flange size, gear ratio, capacity, motor type, and backlash options.
Understanding Decelerator Model Numbers (Backlash = 15' Max.)
Details the model number structure for decelerators with a backlash of 15' maximum, covering gear ratio, flange size, capacity, motor type, and backlash.
About This Manual
Overview
Provides an overview of the manual's chapters, describing their content from features to appendix.
Chapter 1 Features and System Configuration
1-1 Overview
Introduces the OMNUC G Series AC Servo Drives and their features, including MECHATROLINK-II communication and vibration suppression.
1-2 System Configuration
Illustrates system configurations using OMNUC G-Series Servo Drives with SYSMAC controllers and position control units.
1-3 Names of Parts and Functions
Identifies and describes the parts and functions of the Servo Drive, including display area, connectors, and rotary switches.
1-4 System Block Diagrams
Presents system block diagrams for various OMNUC G-Series Servo Drive models, illustrating internal components and connections.
1-5 Applicable Standards
Lists the applicable standards for the Servo Drives and Servomotors, including EC Directives, UL/CSA standards, and Korean Radio Regulations.
Chapter 2 Standard Models and Dimensions
2-1 Standard Models
Details the standard models of Servo Drives, Servomotors, Decelerators, and accessories, including specifications and model numbers.
2-2 External and Mounting Hole Dimensions
Provides external dimensions and mounting hole information for Servo Drives, Servomotors, Parameter Units, and Decelerators.
Chapter 3 Specifications
3-1 Servo Drive Specifications
Details general specifications, characteristics, connector specifications, and input/output circuits for Servo Drives.
3-2 Servomotor Specifications
Covers general specifications, characteristics, and encoder specifications for Servomotors.
3-3 Decelerator Specifications
Provides specifications for Decelerators, including standard models and their associated Servomotor capacities.
3-4 Cable and Connector Specifications
Details specifications for various cables and connectors, including encoder, power, communications, and brake cables.
3-5 Parameter Unit Specifications
Outlines specifications for the R88A-PR02G Hand-held Parameter Unit, covering general and performance aspects.
3-6 External Regeneration Resistor Specifications
Lists specifications for external regeneration resistors, including model, resistance, capacity, heat radiation condition, and thermal switch output.
3-7 Reactor Specifications
Provides specifications for reactors used with Servo Drives, including model, rated current, inductance, weight, and reactor type.
3-8 MECHATROLINK-II Repeater Specifications
Details specifications for the MECHATROLINK-II Repeater (FNY-REP2000), covering cable length, node capacity, indicators, and power.
Chapter 4 System Design
4-1 Installation Conditions
Covers installation conditions for Servo Drives, Servomotors, and Decelerators, including space, mounting direction, and environment.
4-2 Wiring
Explains wiring procedures, including connecting cables, selecting cables, peripheral device connections, and main circuit/Servomotor connector specifications.
4-3 Wiring Conforming to EMC Directives
Details wiring methods to conform to EMC directives, covering noise filters, clamp filters, shielded cables, and control panel structure.
4-4 Regenerative Energy Absorption
Explains how to calculate regenerative energy and methods for absorbing it, including internal capacitors and external resistors.
Chapter 5 Operating Functions
5-1 Position Control
Explains position control functions using MECHATROLINK-II commands, detailing Servomotor rotation based on position commands and electronic gear ratio.
5-2 Speed Control
Covers speed control functions using MECHATROLINK-II commands, explaining Servomotor rotation based on command speed and current feedback.
5-3 Torque Control
Details torque control functions using MECHATROLINK-II commands, explaining Servomotor operation based on commanded torque output and feedback values.
5-4 Forward and Reverse Drive Prohibit
Explains how to set Forward and Reverse Drive Prohibit Inputs (POT/NOT) for the Servo Drive, allowing Servomotor stopping beyond operating ranges.
5-5 Brake Interlock
Describes the Brake Interlock (BKIR) signal function for controlling holding brake timing during servo ON/OFF, alarms, and servo OFF.
5-6 Torque Limit
Explains the function of limiting torque output by the Servomotor, used for pressing applications and mechanical system protection.
5-7 Soft Start
Covers the Soft Start function, used to set acceleration and deceleration times for speed commands and maximum Servomotor rotation speed.
5-8 Acceleration/Deceleration Time Settings
Details settings for acceleration and deceleration times to reach target speed and stop for position commands, including units and examples.
5-9 Moving Average Time
Explains the Moving Average Time function, which applies a filter to acceleration/deceleration time for position commands to reduce vibration.
5-10 Electronic Gear
Describes the Electronic Gear function, which adjusts Servomotor rotation based on position commands multiplied by the electronic gear ratio.
5-11 Speed Limit
Covers the Speed Limit function, used to set the Servomotor rotation speed limit during torque control.
5-12 Sequence Input Signals
Explains input signals for controlling Servo Drive operation, detailing CN1 control input signals and their functions.
5-13 Sequence Output Signals
Details sequence output signals that reflect Servo Drive status, covering general-purpose outputs and their functions.
5-14 Backlash Compensation
Explains the Backlash Compensation function, used to compensate for position errors caused by backlash in the machine.
5-15 Overrun Protection
Describes the Overrun Protection function, which stops the Servomotor with an alarm if it exceeds allowable operating ranges.
5-16 Gain Switching
Explains the Gain Switching function, which switches position and speed loop gains based on various conditions like load inertia or speed.
5-17 Speed Feed-forward
Details the Speed Feed-forward function, which shortens positioning time by adding command changes directly to the speed loop.
5-18 Torque Feed-forward
Explains the Torque Feed-forward function in speed commanded control, used to reduce delay and improve acceleration/deceleration.
5-19 Speed Feedback Filter Selection
Covers the Speed Feedback Filter Selection function, used to select speed detection filter time constants to reduce vibration.
5-20 P Control Switching
Explains the P Control Switching function, which switches speed loop control from PI to P control to reduce rigidity and vibration.
5-21 Torque Command Filter Time Constant
Details the Torque Command Filter Time Constant function, used to suppress machine vibration and adjust response, with settings for primary and secondary filters.
5-22 Notch Filter
Describes the Notch Filter function, used to set resonance frequencies to eliminate resonance in machines.
5-23 Adaptive Filter
Explains the Adaptive Filter function, which reduces resonance vibration by estimating resonance frequency and setting notch filters.
5-24 Instantaneous Speed Observer
Covers the Instantaneous Speed Observer function, which improves speed detection accuracy and reduces vibration.
5-25 Damping Control
Details the Damping Control function, used to reduce vibration in machines with low rigidity.
5-26 User Parameters
Guides the user on how to set and check user parameters in Parameter Setting Mode, covering procedures for 16-bit and 32-bit parameters, servo parameters, and reserved parameters.
5-27 Details on Important Parameters
Provides explanations for particularly important parameters, including their attributes and enabling conditions.
Chapter 6 Operation
6-1 Operational Procedure
Outlines the overall operational procedure, from mounting and wiring to trial operation and adjustments.
6-2 Preparing for Operation
Explains the necessary preliminary checks before turning ON the power, covering power supply, wiring, encoders, connectors, and parameter unit connections.
6-3 Using the Parameter Unit
Details the parts and functions of the Parameter Unit, guiding users on navigating modes and setting parameters.
6-4 Setting the Mode
Provides instructions on changing operational modes (Monitor, Parameter Setting, Autotuning, Copy) using the Parameter Unit.
6-5 Trial Operation
Guides users through the trial operation process after installation and settings, emphasizing safety checks and CX-Drive usage.
Chapter 7 Adjustment Functions
7-1 Gain Adjustment
Explains gain adjustment for OMNUC G-Series Servo Drives, covering purpose, methods (autotuning, manual tuning), and machine rigidity settings.
7-2 Realtime Autotuning
Details the Realtime Autotuning function for estimating load inertia and automatically setting gains, including operating procedures and conditions for proper function.
7-3 Normal Mode Autotuning
Explains Normal Mode Autotuning for estimating load inertia, covering operating patterns, machine rigidity selection, and parameter settings.
7-4 Manual Tuning
Provides guidance on manual tuning for position and speed control modes, detailing basic settings, adjustments, and parameter settings for different applications.
Chapter 8 Troubleshooting
8-1 Error Processing
Explains preliminary checks and analytical tools for determining problem causes, including power supply voltage and alarm checks.
8-2 Alarm Table
Lists Servo Drive alarm types, descriptions, and countermeasures, covering protective functions and warning messages.
8-3 Troubleshooting
Provides guidance on troubleshooting by diagnosing errors from alarm codes, operating status, and probable causes with corresponding countermeasures.
8-4 Overload Characteristics (Electronic Thermal Function)
Details overload protection functions and provides overload characteristics graphs showing load ratio versus operation time.
8-5 Periodic Maintenance
Outlines periodic maintenance recommendations for Servomotors and Servo Drives, including service life and replacement guidelines.
Chapter 9 Appendix
9-1 Parameter Tables
Provides comprehensive parameter tables for Servo Drives, Servomotors, Decelerators, and related settings, including attributes and default values.