Omron C200H-OD219 Installation Manual

Omron C200H-OD219 Installation Manual

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C200H Programmable Controllers
(CPU01-E/03-E/11-E)
Installation Guide
Revised January 2001

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Summarization of Contents

PRECAUTIONS
1 Intended Audience
Defines the target audience and required knowledge for using the manual.
2 General Precautions
Provides general guidelines for operating OMRON products safely and correctly.
3 Safety Precautions
Outlines critical safety measures to prevent injury or damage when handling PC components.
4 Operating Environment Precautions
Details environmental conditions required for proper PC operation and longevity.
5 Application Precautions
Lists important precautions to observe when using the PC System in various applications.
SECTION 1 Introduction
1-1 What is a Control System?
Defines a control system and its components, including PCs.
1-2 The Role of the PC
Explains the PC's function in controlling manufacturing processes and interacting with devices.
1-2-1 Input Devices
Details various devices that provide input signals to the PC.
1-2-2 Output Devices
Details various devices that receive output signals from the PC.
SECTION 2 Description
2-1 CPU Rack
Describes the CPU Rack, its backplane, and mounting hardware.
2-2 CPU
Details the different CPU models, their indicators, and connectors.
2-3 Expansion I/O Rack
Explains the structure and purpose of an Expansion I/O Rack.
2-4 Power Supply
Describes the AC and DC power supply units used in PC systems.
2-5 I/O Units
Details the different shapes and types of I/O Units available.
2-6 Memory Units
Explains the types of memory units, their capacities, and functions.
SECTION 3 Assembly Instructions
3-1 Mounting the Units
Details the procedure for mounting the CPU, I/O Units, and Backplanes.
3-2 Memory Packs
Explains how to mount and handle memory packs for storing programs.
3-3 System Configurations
Illustrates various system configurations and mounting guidelines.
SECTION 4 System Connections
4-1 IR Word Allocation
Explains how hardware word numbers are assigned to I/O slots on the backplane.
4-2 Remote I/O
Describes the use of Remote I/O Systems to extend system distances.
4-3 Maximum Current and Power Supplied
Outlines power supply limitations and current consumption for PC components.
4-4 I/O Connections
Provides instructions for connecting I/O devices to the I/O units.
SECTION 5 Installation Environment
5-1 Installation Environment
Specifies acceptable ambient conditions, cooling, and clearance requirements.
5-2 Mounting Requirements
Covers vertical mounting, DIN rail mounting, and bracket requirements.
5-3 Duct Work
Provides guidelines for cable management and separation in ducts.
5-4 Preventing Noise
Offers methods for preventing electrical noise interference with the PC.
SECTION 6 Power Considerations
6-1 Grounding
Explains proper grounding procedures for PC systems to ensure safety.
6-2 Insulation
Details the use of insulating plates for electrical isolation between racks.
6-3 Emergency Stop
Describes how to implement an emergency stop circuit for safety.
6-4 Wiring
Provides correct wiring diagrams for connecting power sources to PC components.
SECTION 7 Safety Considerations
7-1 Interlock Circuits
Explains the implementation of interlock circuits for motor control safety.
7-2 Wiring
Covers wiring precautions for power supply output and input leakage current.
Appendix A Inspection and Maintenance
CPU and Power Supply Fuses
Details the procedure for replacing fuses in the CPU and power supply units.
Output Unit Fuses
Lists fuse specifications and replacement steps for various output units.
Output Unit Relays
Provides steps for replacing relays within output units.
Batteries
Explains how to replace the battery set in RAM packs and CPUs.
Appendix B Specifications
General Specifications
Lists general technical specifications applicable to CPU and power supply units.
CPU Specifications
Details the specifications related to the CPU, including memory, I/O, and self-diagnostics.
Appendix C Standard Models
SYSMAC LINK Unit/SYSMAC NET Link Unit
Details the mounting and specifications for SYSMAC LINK and NET Link Units.
Appendix D Programming Console Operation
System Operations
Covers console operations for data clearing, I/O table management, and settings.
Programming Operations
Details console operations for setting addresses, reading programs, and checking programs.
Monitoring and Data Change Operations
Explains console operations for monitoring and changing data values.
Cassette Tape Operations
Describes cassette tape operations for writing, reading, and verifying data.
Appendix E Programming Instructions
Basic Instructions
Details common programming instructions like AND, OR, MOVE, and timers.
Special Instructions
Explains specialized instructions such as JUMP, INTERLOCK, and arithmetic operations.

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