Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Onyx SX
Summarization of Contents
Parts Ordering and Warranty Information
Ordering Replacement Parts
Guidance on ordering replacement parts via the ONYX website and authorized dealers.
Warranty Claims Process
Information on how to file warranty claims and access the warranty statement.
Technical Support Access
Instructions for submitting a help ticket for technical assistance.
Environmental Protection Guidelines
Instructions for the proper and safe disposal of machine components.
Safety Precautions and Information
Operator Manual and Training Requirements
Emphasizes reading the manual and having training before operating the machine.
Owner's Air Exchange System Responsibility
Highlights the owner's duty to ensure adequate air-exchange systems.
California Proposition 65 Warning
Notice regarding chemicals known to cause cancer or reproductive harm.
Understanding Safety Signal Words
Explanation of DANGER, WARNING, and CAUTION signal words and symbols.
Safety Symbols and General Operation Safety
Identification of Safety Symbols
Explains the meaning of safety symbols used in the manual and on the machine.
General Operation Safety Warnings
Covers critical safety rules for operating the machine safely.
Hazardous Component Warnings
Warns about hot surfaces, moving parts, and flammable propane.
Operational Safety Practices
Advises on safe operating pace, pad condition, and avoiding unauthorized modifications.
JX Machine Specifications and Controls
JX Model Specifications
Detailed specifications including engine size, weight, dimensions, and RPMs for the JX model.
JX Components and Controls Identification
Diagrams and labels identifying key components and controls of the JX machine.
Operation and Handling Procedures
Operational Cautions
Warnings regarding engine overheating and low oil levels.
Pre-Operation Preparation Checklist
Steps to ensure the machine is ready for operation, including fluid checks and connections.
Engine Starting Procedure
Step-by-step guide for safely starting the engine, including warm-up.
Engine Stopping Procedures
Instructions for both normal and immediate engine shutdown.
Handle Adjustment Guide
Steps for adjusting the machine's handle to a comfortable position.
Machine Adjustments and Maintenance Overview
Wheel Position Adjustment Guide
Explains how to adjust wheel positions to affect machine performance.
General Maintenance Warnings
Emphasizes safety and performing maintenance by qualified personnel.
Maintenance Schedule
A table outlining recommended maintenance tasks by time intervals.
Specific Maintenance Tasks
Battery Maintenance and Charging
Information on battery specifications, onboard charging, and offline recharging procedures.
Dust Collection System Maintenance
Instructions for servicing the dust bag in the collection system.
Procedure for Changing the Pad
Step-by-step guide for removing and installing pads and pad holders.
Machine Storage Guidelines
Recommendations for storing the machine properly when not in use.
Troubleshooting Common Issues
Engine Not Turning Over
Troubleshooting steps for when the engine fails to crank.
Engine Cranks But Does Not Start/Run
Diagnosis and solutions for engines that crank but won't ignite.
Propane Regulator Freezing
Addresses issues where the propane regulator freezes and restricts flow.
Inconsistent Cylinder Run Time
Solutions for short or inconsistent run times from propane cylinders.
Engine Backfiring and Poor Performance
Troubleshooting for engine backfires, poor performance, and overheating.
Excessive Machine Vibration
Steps to diagnose and resolve excessive vibration issues.
Clutch Failure Diagnosis
Troubleshooting steps for potential clutch failure.
Additional Troubleshooting and Propane Safety
Engine Monitor Shutdown Issues
Troubleshooting when the engine monitor shuts down the machine.
Battery Not Holding Charge
Steps to diagnose and resolve battery charge retention problems.
Battery Charging During Operation
Troubleshooting why the battery may not be charging while the engine runs.
General Propane Safety Warnings
Crucial safety information regarding the use of propane fuel.
Propane Ignition and Enclosed Space Hazards
Warnings about ignition sources and storing propane in enclosed areas.
Responding to Propane Leaks and Frostbite Risk
Procedures for detecting leaks and safety measures against frostbite.
Propane Supplemental Operations
Introduction to Propane Manual
Overview of the supplemental manual covering propane safety and operation.
Safety Hazard Intensity Levels Explained
Defines DANGER, WARNING, and CAUTION levels for hazards.
Key Propane Safety Instructions
Highlights critical safety points for operating propane-powered equipment.
Carbon Monoxide and Engine Hazards
Warnings about CO production, catalyst mufflers, and hot engine parts.
Maintenance Impact on CO Emissions
Explains how engine maintenance affects carbon monoxide emissions.
Propane Cylinder Filling and Overheating Cautions
Cautions against overfilling propane cylinders and addresses overheating.
Propane Information and Cylinder Handling
Understanding Propane Basics
Information on propane's properties and its use as a fuel.
Propane Cylinder Configurations
Details on different propane cylinder types and orientations.
Safe Propane Cylinder Filling Procedures
Guidance for safely filling propane cylinders, emphasizing training and precautions.
Cylinder Storage and Transportation Safety
Rules for storing propane cylinders securely and transporting them safely.
Engine Operation Knowledge
Factors Affecting Engine Performance
Information on factors influencing engine performance, reliability, and lifespan.
Environmental Conditions Impact
How temperature and altitude affect engine operation.
Engine Oil and Air Filter Best Practices
Guidance on selecting oil, maintaining the air filter, and spark plug checks.
Pre-Use Checks and Long-Term Storage
Procedures for checks before use and precautions for long-term storage.
Troubleshooting and Materials Reference
Troubleshooting Guide: Engine Start Issues
Solutions for engine not turning over or failing to start/run.
Troubleshooting Guide: Propane System Issues
Solutions for propane regulator freezing and inconsistent cylinder run times.
Troubleshooting Guide: Engine Performance Problems
Solutions for engine backfiring, poor performance, and vibration.
Troubleshooting and Emission Control
Troubleshooting Guide: Engine Performance Issues
Solutions for engine backfiring, difficulty starting, and poor performance.
Emission Control System Overview
Description of crankcase and exhaust emission control systems.
Prohibition of Emission System Tampering
Legal warnings against tampering with emission control components.
Emission Control Warranty Statement
Warranty Rights and Owner Responsibilities
Details owner's rights, responsibilities, and maintenance requirements.
Manufacturer's Emission Control Warranty
Coverage details for emission-related parts and warranty period.
General Emissions Warranty Coverage
General terms for the equipment's conformance and defect-free materials.
List of Warranted Emission Parts
Specific components covered under the emission control warranty.
Routine Maintenance Procedures
General Maintenance Safety Warnings
Safety precautions to follow before and during maintenance operations.
Maintenance Schedule Overview
A table outlining recommended maintenance tasks by time or calendar intervals.
Engine Oil Change Procedure
Step-by-step instructions for draining and refilling engine oil.
Silencer and Engine Cleaning
Instructions for cleaning the engine's silencer and cooling components.
Air Filter Cleaning and Inspection
Procedures for cleaning and checking the air filter element.
Specific Maintenance and Troubleshooting
Spark Plug Service and Replacement
Detailed steps for spark plug removal, cleaning, gapping, and installation.
Ignition System Safety Warning
Warning against checking ignition system with spark plug removed due to fire hazard.
Throttle Cable and Carburetor Tuning
Guidance for addressing engine speed issues related to throttle or carburetor.
Troubleshooting: Hard Starting
Solutions for common causes of hard starting.
Troubleshooting: Inconsistent Operation
Solutions for issues causing inconsistent machine working.
Troubleshooting: Loss of Power
Solutions for power loss experienced during machine operation.
Refilling and Operation Materials Guide
Information on fuel, engine oil, spark plug type, and gap.
Carbon Monoxide Safety
Engine Calibration for Indoor Safety
Explains engine calibration and catalyst muffler for safe indoor operation.
Essential CO Safety Information
Key safety instructions to minimize the risk of carbon monoxide poisoning.
Dangers of Carbon Monoxide Exposure
Details the deadly nature of CO and its symptoms, emphasizing catalyst muffler use.
Impact of Air Cleaner on CO Emissions
Warns that a dirty air cleaner significantly increases carbon monoxide emissions.
Understanding CO Exposure Effects
Explains how CO affects the body and lists symptoms of poisoning.
Occupational Exposure Limits for CO
Provides OSHA and NIOSH guidelines for acceptable carbon monoxide exposure.
Measuring and Understanding CO Levels
Importance of CO Monitors
Emphasizes the necessity of deploying CO monitors/detectors for safe operation.
CO Detector Technologies and Workplace Use
Discusses detector types and differences in workplace vs. residential monitoring.
Factors Determining CO Levels in Spaces
Identifies key factors like room volume, air exchange, and CO production rate.
Calculating Room Air Volume and Exchange Rate
Methods for calculating air volume and understanding air exchange rates (ACPH).
Calculating CO Production and Equilibrium Levels
Formulas and examples for calculating CO production and equilibrium levels.
Reducing Carbon Monoxide Exposure
Calculated Equilibrium CO Levels Examples
Table illustrating calculated CO levels under various scenarios.
DANGER: Operating in Unventilated Spaces
Extreme hazard warning against operating machinery in sealed spaces with no ventilation.
Methods to Reduce CO Exposure
Strategies for reducing CO exposure, including ventilation and maintenance.
Importance of Air Exchange and Diffusion
How air exchange and diffusion help vent CO and manage concentration.
Application and Maintenance for CO Reduction
Considering applications and equipment maintenance to minimize CO output.
Work Considerations and CO Management
Work Type and CO Exposure Risk
Identifies types of work with higher CO exposure risk, like slow-movement tasks.
Effective Operating Zone (EOZ) Concept
Defines the EOZ and its relation to CO concentration and operator exposure.
Examples of CO Management: Worst Case
Illustrates worst-case CO management due to poor ventilation and lack of air mixing.
Examples of CO Management: Poor Ventilation
Shows a scenario with improved ventilation but insufficient air mixing.
Examples of CO Management: Better Ventilation
Demonstrates improved CO management through forced air mixing.
Optimizing CO Management and Equipment Maintenance
Examples of CO Management: Best Case
Illustrates the best CO management using forced mixing and diffusion.
Role of Catalytic Muffler
Explains how the catalytic converter reduces CO, HC, and NOx emissions.
Propane Fuel System and Air Cleaner Function
Details the fuel system calibration and air cleaner's role in minimizing CO output.
Warning: Vital Equipment Maintenance
Emphasizes that proper maintenance is crucial for safe operation and minimal CO output.
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