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Table of Contents
Troubleshooting
Related Manuals for Onyx X Series
Summary of Contents for Onyx X Series
- Page 1 X-SERIES PROPANE FLOOR MACHINES OPERATOR MANUAL ONYX X-SERIES PROPANE FLOOR MACHINES This Guide provides necessary instructions on machine operation and maintenance. Before operation or use of this machine, please carefully read and understand this Guide.
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Page 2: Table Of Contents
TABLE OF CONTENTS Parts Ordering Maintenance - Propane 38-40 12605 Commerce Station Drive • Suite 700 Warranty Claims Troubleshooting Huntersville, NC 28078 Technical Support Carbon Monoxide (CO) Safety 704.827.9368 Protect the Environment Potential Effects of Carbon Monoxide Exposure 42-43 Safety Precautions Industry Guidelines for Acceptable Carbon Safety Information Monoxide Exposure... -
Page 3: Parts Ordering
English, have this manual explained fully before attempting to operate this machine. Machine IPL’s can be found at the top of the SHOP page of the ONYX website. Before matching parts or accessories, please firstly determine your machine model and serial number. You can order parts and accessories from any authorized service center or dealer by telephone at 704-827-9368, or email us at WARNING: It is the owner/operator’s responsibility to ensure that the air-exchange... -
Page 4: Description Of Safety Symbols
DESCRIPTION OF SAFETY SYMBOLS GENERAL OPERATION SAFETY The following safety symbols are used on the product and in this manual to alert the operator of DANGER: Severe burn or injury could occur if you touch the hot muffler, exhaust pipe, or potential safety hazards. -
Page 5: Machine Specifications - Jx
COMPONENTS & CONTROLS - JX MACHINE SPECIFICATIONS - JX Engine Size 603 CC Pad Diameter 21 in. / 24 in. / 27 in. * 16. Engine Throttle Control Net Weight 272 lb 17. Clutch Handles* Gross Weight 330 lb 18. Handle Adjustment Knob Packaged Dimension 52 in. -
Page 6: Machine Specifications - Sx
COMPONENTS & CONTROLS - SX MACHINE SPECIFICATIONS - SX... -
Page 7: Machine Specifications - Tx
COMPONENTS & CONTROLS - TX MACHINE SPECIFICATIONS - TX... -
Page 8: Machine Specifications - Zx
COMPONENTS & CONTROLS - ZX MACHINE SPECIFICATIONS - ZX... -
Page 9: Starting The Engine
STOPPING ENGINE OPERATION Normal Stop CAUTION: OVERHEATING is a major cause of engine failure. Keep the engine clean and free Follow these stopping procedures under normal use, including when the engine will be stored or transported: of debris build up. 1. -
Page 10: Wheel Position Adjustment
WHEEL POSITION ADJUSTMENT MAINTENANCE The position of the two front wheels has significant affect on the performance and handling of the WARNING: To ensure personal safety, adjustments should ONLY be made by a qualified machine, including: technician or an authorized service enter. Pad pressure = The amount of force the pad has against the floor WARNING: Prior to any maintenance, ensure engine is turned off and disconnect spark plug Forward propulsion = The feeling of forward pull or drive caused by pad friction... -
Page 11: Battery Maintenance
BATTERY MAINTENANCE DUST COLLECTION MAINTENANCE If equipped with a dust collection system, the dust bag should be serviced frequently as follows: Battery Specs: Model HJTZ5S-30-GFP 1. Stop engine. Volltage (V) 12.8 2. Remove the bag from the dust chute, but pulling the elbow out of the dust chute. Capacity (Ah) 3. -
Page 12: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING Note: When troubleshooting, always first check for simple causes which may at first seem too obvious. SYMPTOM POSSBLE CAUSE CORRECTIVE ACTION For example, an engine unable to start may be caused by an empty propane cylinder or an unopened service valve. -
Page 13: Propane Safety
TROUBLESHOOTING PROPANE SAFETY This machine is powered by an engine that uses propane fuel. Additional information about propane SYMPTOM POSSBLE CAUSE CORRECTIVE ACTION basics, propane cylinders, filling propane cylinders, and storing and transporting propane cylinders is provided in the “Propane” section of this operator manual. The following propane safety instructions Engine is running rich. -
Page 14: Propane Supplimental Operator Manual
PROPANE SUPPLEMENTAL OPERATOR MANUAL PROPANE SUPPLEMENTAL OPERATOR MANUAL You must have training in the operation of this engine before using it. If you or your operator/operators INTRODUCTION: cannot read English, have this manual explained fully before attempting to operate this engine. This Operator’s Manual provides important information about safety, operation, transportation, storage •... -
Page 15: About Propane
IMPORTANT: Different cylinder configurations are not interchangeable. should be familiar with this operation and will provide this service. All ONYX engines use Vapor cylinders, and the orientation can be either Horizontal or Vertical. SYMPTOMS OF A NON-PURGED CYLINDER: CAUTION: Do not use propane cylinders that are liquid withdrawal cylinders, such as cylinders •... -
Page 16: What You Need To Know
WHAT YOU NEED TO KNOW WHAT YOU NEED TO KNOW The engine performance, reliability and life are influenced by many factors, some external and some SPARK PLUG: strictly associated with the quality of the products used and with the scheduled maintenance. Not all the spark plugs for endothermic engines are the same! The following information allow a better understanding and use of your engine. -
Page 17: Troubleshooting Guide
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE These troubleshooting steps are specific for propane fuel system issues. For other engine issues, refer to the Problem Reason Solution Engine Operator Manual and/or OEM Equipment Manual. Liquid propane is entering regulator • Ensure cylinder is designed for VAPOR withdrawal and the correct orientation (horizontal or vertical). -
Page 18: Emission Control System
TROUBLESHOOTING GUIDE EMISSION CONTROL SYSTEM To protect the environment the manufacturer has incorporated (1) crankcase emission and (2) exhaust Problem Reason Solution emission control systems (EM) in compliance with applicable regulations of the United States Environ- mental Protection Agency and California Air Resources Board. Have certified dealer inspect regulator and Propane regulator out of adjustment or faulty adjust. -
Page 19: Emission Control Warranty Statement
EMISSION CONTROL WARRANTY STATEMENT EMISSION CONTROL WARRANTY STATEMENT EPA & CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (1) Any warranted part that is not scheduled for replacement as required maintenance in the written in- structions supplied, is warranted for the warranty period stated above. If the part fails during the period of YOUR WARRANTY RIGHTS AND OBLIGATIONS warranty coverage, the part will be repaired or replaced by LEHR according to subsection (4) below. - Page 20 MAINTENANCE MAINTENANCE CHANGE OIL: WARNING: Remove the spark plug cap and read instructions before carrying out any cleaning, See sepcific chapter for the oil to be used. replair, or maintenance operation. Wear proper clothing and working gloves whenever your hands are at risk. Do not perform maintenance or repair operation without the necessary tools and technical knowledge.
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Page 21: Troubleshooting
MAINTENANCE TROUBLESHOOTING SPARK PLUG SERVICE: Problem Reason Solution a) Remove the spark plug using a spark plug socket wrench. b) Clean the electrodes with a metal brush and remove any carbonaceous build-up. No fuel Check and top up c) Using a thickness gauge, check for the right gap (0.6-0.8mm) between the electrodes. d) Install the spark plug and tighten with a socket wrench. -
Page 22: Carbon Monoxide (Co) Safety
CARBON MONOXIDE (CO) SAFETY POTENTIAL EFFECTS OF CARBON MONOXIDE EXPOSURE This machine and the engine that powers it have been specifically calibrated to operate safely in indoor of hemoglobin for CO is 200 to 240 times greater than for oxygen. The extent of saturation of hemoglo- spaces. -
Page 23: Measuring Carbon Monoxide Exposure
UNDERSTANDING FACTORS THAT DETERMINE MEASURING CARBON MONOXIDE EXPOSURE CARBON MONOXIDE LEVELS Air Exchange Rate is a measure of the room’s ventilation. Air exchange rate is typically measured in terms WARNING: Deployment of a monitor/detector is essential for the safe operation of any equipment that has the potential to produce carbon monoxide. -
Page 24: Methods To Reduce Carbon Monoxide Exposure
UNDERSTANDING FACTORS THAT DETERMINE METHODS TO REDUCE CARBON MONOXIDE EXPOSURE CARBON MONOXIDE LEVELS This table shows the calculated equilibrium carbon monoxide level under different examples with This section offers additional considerations and best practices to reducing Carbon Monoxide exposure: varying inputs: •... -
Page 25: Examples Of Co Management Is Spaces
TYPE OF WORK CONSIDERATIONS EXAMPLES OF CO MANAGEMENT IN SPACES WARNING: When the Effective Operating Zone is small, fans must be used to force the mixing/ MODEL 2: Poor CO Management stirring of air and reduce high concentrations of CO. WARNING: Proper ventilation must be combined with air mixing/stirring to reduce CO to a safe level. - Page 26 EXAMPLES OF CO MANAGEMENT IN SPACES NOTES MODEL 4: Best CO Management Model 4 illustrates the best case of CO management, because the forced mixing/stirring of air causes the diffusion of CO across the Dividing zones, and maximizes the Effective Operating Zone. This method max- imizes the amount of diffusion and maximizes the amount of CO that will be effectively evacuated by the room’s ventilation, and thus minimizes the operator’s potential exposure to CO.
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