Related Manuals for MTU 16 V 2000 M70
Summarization of Contents
1 Safety
1.1 General conditions
General safety and operational guidelines for the engine, including correct use, modifications, and spare parts.
1.2 Personnel and organizational requirements
Requirements for qualified personnel, organizational measures, and protective equipment for engine work.
1.3 Transport
Guidelines for safe lifting, transport, and securing of the engine.
1.4 Crankshaft transport locking device
Instructions for installing and removing the crankshaft transport locking device.
1.5 Safety regulations for startup and operation
Safety requirements for initial operation, operators, and general engine operation.
1.6 Explosion hazard when removing inspection port cover on engine
Warning about explosion hazard from oil vapors and safety measures to prevent it.
1.7 Safety regulations for maintenance and repair work
General safety rules for performing maintenance and repair on the engine.
1.8 Auxiliary materials, fire prevention and environmental protection
Guidelines on auxiliary materials, fire prevention, environmental protection, and safe handling of various substances.
2 General Information
2.1 Product description
Overview of the engine, its systems, and components like ECU, EMU, GCU, and fire protection.
2.2 2000 M70 engines
Details on engine layout, functional grouping, and engine model designation key.
2.3 Engine side and cylinder designations
Explanation of engine side (A/B) and cylinder numbering conventions.
3 Technical Data
3.1 8V 2000 M70 engine data: Engine-mounted heat exchanger
Technical specifications for 8V 2000 M70 engine with engine-mounted heat exchanger.
3.2 8V 2000 M70 engine data: Separate heat exchanger
Technical specifications for 8V 2000 M70 engine with separate heat exchanger.
3.3 12V 2000 M70 engine data: Engine-mounted heat exchanger
Technical specifications for 12V 2000 M70 engine with engine-mounted heat exchanger.
3.4 12V 2000 M70 engine data: Separate heat exchanger
Technical specifications for 12V 2000 M70 engine with separate heat exchanger.
3.5 16V 2000 M70 engine data: Engine-mounted heat exchanger
Technical specifications for 16V 2000 M70 engine with engine-mounted heat exchanger.
3.6 16V 2000 M70 engine data: Separate heat exchanger
Technical specifications for 16V 2000 M70 engine with separate heat exchanger.
3.7 Firing order
Lists the firing order for 8V, 12V, and 16V engine configurations.
3.8 Main engine dimensions
Table showing length, width, and height dimensions for 8V, 12V, and 16V engine models.
4 Operation
4.1 LOP controls (without Blue Line automation system)
Explanation of the Local Operating Panel (LOP) controls and their functions.
4.2 Putting the engine into operation (out-of-service-period > 3 months)
Step-by-step procedure for preparing the engine for operation after a long period of inactivity.
4.3 Putting the engine into operation after scheduled out-of-service period
Procedure for restarting the engine after a scheduled maintenance or downtime.
4.4 Starting the engine from LOP (without Blue Line automation system)
Instructions for starting the engine using the Local Operating Panel (LOP).
4.5 Engine starting from the BlueLine automation system (control stand)
Procedure for starting the engine using the BlueLine automation system.
4.6 Engine emergency stop at BlueLine automation system (control stand)
Instructions for performing an emergency stop via the BlueLine automation system.
4.7 Operational checks
Routine checks to perform on the engine during operation for proper functioning.
4.8 Clutch – Engaging from LOP
Procedure for engaging the clutch using the Local Operating Panel (LOP).
4.9 Clutch – Disengaging from LOP
Procedure for disengaging the clutch using the Local Operating Panel (LOP).
4.10 Waterjet – Flushing from LOP (optional)
Instructions for flushing the waterjet system from the LOP, with safety precautions.
4.11 Stopping the engine from LOP (without Blue Line automation system)
Procedure for safely stopping the engine from the Local Operating Panel (LOP).
4.12 Stopping the engine at the BlueLine automation system (control stand)
Procedure for stopping the engine using the BlueLine automation system.
4.13 Emergency stop from LOP (without Blue Line automation system)
Procedure for initiating an emergency stop using the Local Operating Panel (LOP).
4.14 After stopping the engine
Post-operation procedures, including draining coolant and preserving the engine.
4.15 Plant – Cleaning
Instructions for cleaning the plant, including safety precautions and methods.
5 Maintenance
5.1 Maintenance task reference table [QL1]
A table referencing maintenance tasks and their corresponding section pages.
6 Troubleshooting
6.1 Troubleshooting
Common engine problems, probable causes, and recommended tasks for resolution.
6.2 LOP alarms
Explanation of LOP alarm messages, their meanings, and troubleshooting tasks.
7 Task Description
7.1 Engine
Covers manual barring, cranking the engine on starter, and cylinder liner inspections.
7.2 Cylinder Liner
Details on endoscopic examination of cylinder liners, including findings and interpretation.
7.3 Crankcase Breather
Covers cleaning the oil separator element and replacing it with diaphragm checks.
7.4 Valve Drive
Details on checking and adjusting valve clearance and cylinder head cover maintenance.
7.5 Injection Pump / HP Pump
Covers replacement, removal, and installation of the injection pump.
7.6 Injection Valve / Injector
Covers replacement, removal, and installation of the injection valve/injector.
7.7 Fuel System
Covers HP fuel line, draining, and venting procedures for the fuel system.
7.8 Fuel Filter
Covers fuel filter replacement and fuel prefilter maintenance (checking, draining, flushing).
7.9 Charge-Air Cooling
Procedure for checking the intercooler condensate drain line for discharge and obstructions.
7.10 Air Filter
Covers air filter replacement and removal/installation procedures.
7.11 Air Intake
Covers checking the air filter contamination indicator and air-flow control flap.
7.12 Exhaust Flap with Actuator
Procedure for checking the ease of movement of the exhaust flow control flap.
7.13 Starting Equipment
Procedure for checking the condition of the starter.
7.14 Lube Oil System, Lube Oil Circuit
Covers checking engine oil level and changing engine oil.
7.15 Oil Filtration / Cooling
Covers oil dipstick marking, engine oil filter replacement, and centrifugal oil filter maintenance.
7.16 Coolant Circuit, General, High-Temperature Circuit
Covers coolant circuit draining, level check, changing, filling, and pump relief bore check.
7.17 Raw Water Pump with Connections
Procedure for checking the relief bore on the raw water pump.
7.18 Belt Drive
Procedure for checking the condition of the drive belts.
7.19 Battery-Charging Generator
Covers drive belt check, adjustment, and replacement for the battery-charging generator.
7.20 Engine Mounting / Support
Procedure for checking the condition of engine mounting resilient mounts.
7.21 Universal Shaft
Procedure for greasing the universal shaft.
7.22 Wiring (General) for Engine/Gearbox/Unit
Procedure for checking engine wiring, ensuring secure connections and cable integrity.
7.23 Accessories for (Electronic) Engine Governor / Control System
Covers cleaning governor/unit connectors and checking ECU/EMU plug connections.
7.24 Emergency Instrumentation (Local Operating Panel)
Covers LOP cleaning, visual inspection, and test procedures.
8 Appendix A
8.1 Abbreviations
List of abbreviations used in the manual with their meanings and explanations.
9 Appendix B
9.1 Special Tools
List of special tools required for maintenance tasks, including part numbers and usage.
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