Related Manuals for Hyundai 20BRJ-7
Summarization of Contents
General Safety Rules
Daily Inspection
Operator's responsibility to inspect truck condition at the start of each shift for safety.
Do's and Don'ts
Presents general safety guidelines for operation, including positive actions and prohibitions.
No Riders
Emphasizes that only the operator should be on the truck and prohibits transporting personnel on forks.
Pedestrians
Provides guidelines for interacting with pedestrians to ensure safety in the work area.
Operator Protection
Details how operators should protect themselves, including staying within the truck's confines.
Fork Safety
Warns against allowing anyone under raised forks and advises against using lift trucks for overhead work.
Pinch Points
Highlights hazardous pinch points in the mast and warns against using the mast as a ladder or self-repair.
Travel
Provides instructions for safe travel with loads, visibility, and handling unstable loads.
Grades, Ramps, Slopes and Inclines
Instructs on safe operation on inclines, emphasizing fork direction for loaded/unloaded states.
Tip Over
Explains causes of lateral and longitudinal tip-overs and associated hazards.
Surface and Capacity
Warns about hazardous surfaces and the importance of knowing truck and elevator capacity.
Parking
Outlines proper parking procedures, including grade avoidance and securing the truck.
Lifting, Jacking and Blocking
Details safe procedures for lifting, blocking, and jacking the truck for maintenance.
Loading and Unloading by Crane
Provides instructions for safely loading and unloading the truck using a crane.
Operating Hazards
Loose Loads
Warns about the dangers of loose or unbalanced loads and provides precautions for handling.
Long and Wide Loads
Advises slow speed and caution when handling long or wide loads due to clearance and load rating.
Rear Swing
Highlights the hazard of rear swing during turns and warns to watch for pedestrians.
Low Overhead Clearance
Emphasizes checking overhead clearances to prevent tip-overs or load spillage.
Fast Turns and High Loads
Warns that fast turns with raised loads can cause tip-overs.
Drop-Offs
Provides safety measures to avoid hazards related to trailer movement and drop-offs.
Right Angle Stacking
Advises slow movement and avoiding sharp turns when right-angle stacking with raised loads.
Chain Slack
Explains the danger of chain slack and the need to raise forks before moving.
Pallets and Skids
Warns against using damaged pallets or skids, stressing the importance of good condition.
Caution for Electrical Lines
Details safe working distances from electrical lines and actions if contact occurs.
Know Your Truck
General Locations
Provides an outline of the truck and identifies major components.
Data and Safety Plates
Explains the information found on truck data and safety plates and their importance.
Instruments and Controls Overview
Identifies and describes the truck's instruments, controls, and their functions.
Instruments Panel Details
Details the structure and function of the instrument panel, including warning lamps.
Tester Menu and LCD Functions
Explains the tester menu, LCD functions, battery status, and performance modes.
Operating Switches and Pedals
Details key switches, directional control, horn switches, accelerator, brake pedals, steering wheel, and lift lever.
Fingertip Levers and Seat Switch
Describes tilt/reach levers, seat switch, and their operational roles.
Seat Adjustment and Safety Parts
Provides instructions for seat adjustment, battery connector, and overhead guard safety.
Daily Safety Inspection
Inspecting Your Truck
Emphasizes the operator's responsibility to check the truck's condition before operation.
Visual Checks
Outlines a visual inspection procedure for the truck and its major components.
Functional Checks
Details how to perform functional checks on warning devices, controls, and systems.
Concluding the Inspection
Describes how to record findings and what to do if the truck is unsafe.
Operating Procedures
Before Operating the Truck
Stresses the importance of reading the manual, training, and authorization before operation.
Starting from a Safe Condition
Outlines conditions to ensure before starting operation for safety.
Starting the Truck
Provides step-by-step instructions for starting the truck and its basic operation.
Controlling Speed
Explains how to control speed using the accelerator pedal and directional control.
Braking
Details the procedure for stopping the truck using the brake pedal and advises gradual braking.
Plugging
Describes 'plugging' for directional changes and how to control it.
Operating Safely
Covers essential safety practices, including situational awareness and machine control.
Shut Down Procedure
Provides instructions for safely shutting down and parking the lift truck.
Emergency Towing
Towing Precautions
Lists important safety recommendations and conditions to avoid when towing.
Towing Procedures
Details the step-by-step procedures for safely towing a disabled lift truck.
Planned Maintenance
Introduction to Planned Maintenance
Introduces planned maintenance and the role of trained personnel and dealers.
Lift Truck Maintenance Importance
Explains the importance of regular maintenance for safety, performance, and longevity.
Planned Maintenance Program
Recommends a planned maintenance program for inspections, adjustments, and repairs.
Planned Maintenance Intervals
Defines maintenance intervals based on operating conditions (Normal, Severe, Extreme).
Major Component Locations
Illustrates and labels the locations of major components for PM procedures.
Daily Maintenance Checks
Presents a table of daily maintenance checks and their corresponding PM intervals.
Periodic Maintenance Checks
Provides a table of periodic maintenance checks and their recommended intervals.
Safe Maintenance Practices
Outlines safety instructions and accepted practices for performing maintenance.
Maintenance Guide
Offers guidance on lubrication, chain tension adjustment, and hub nut tightening.
Visual Inspection Procedures
Details how to perform a visual inspection of the lift truck and its components.
Checking Hydraulic Fluid
Explains how to check hydraulic fluid level and condition, and when to refill or change.
Critical Fastener Checks
Highlights the importance of checking critical fasteners for safety and component integrity.
Air Cleaning the Truck
Provides instructions for cleaning the truck using compressed air for maintenance.
Electric Truck Battery Maintenance
Details safety requirements and facilities for battery charging and maintenance.
Battery Handling Procedures
Provides procedures and safety precautions for handling lift truck batteries.
Battery Charging Instructions
Explains the automatic charger's functions, indicators, and charging procedures.
Battery Installation & Removal
Details the procedures for removing and installing lift truck batteries.
Battery Cleaning and Care
Offers advice on battery care, including avoiding over-discharge and keeping it clean.
New Machine Oils
Lists the lubricants and oils recommended for new machines.
Recommended Lubricants
Provides a table of recommended lubricants for various service points and ambient temperatures.
Specifications
14/16BRJ-7 Model Specifications
Lists the technical specifications for the 14/16BRJ-7 model.
20/25BRJ-7 Model Specifications
Lists the technical specifications for the 20/25BRJ-7 model.
Major Component Specifications
Details specifications for major components like controllers, motors, batteries, and chargers.
Tightening Torque Values
Provides a table of tightening torque values for various bolts and nuts on the truck.
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