Hyundai 15BT-7 Manual
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Hyundai 15BT-7 Manual

Hyundai 15BT-7 Manual

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A message to hyundai lift truck operators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-1
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-2
How to use this manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-3
Safety labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-5
Guide (direction,
1. Daily inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
2. Do's and don'ts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
3. Seat belts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
4. No riders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
5. Pedestrians - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
6. Operator protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6
7. Fork safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-7
8. Pinch points - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-8
9. Travel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
10. Grades, ramps, slopes and inclines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
11. Tip over - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11
12. Surface and capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-13
13. Parking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-14
14. Lifting, jacking and blocking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15
15. Loading and unloading by crane - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-20
1. Loose loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
2. Long and wide loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
3. Rear swing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
4. Low overhead clearance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
5. Fast turns and high loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
6. Drop-offs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
7. Right-angle stacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
8. Chain slack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
9. Pallets and skids - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
10. Caution for electrical lines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
CONTENTS

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Summary of Contents for Hyundai 15BT-7

  • Page 1: Table Of Contents

    A message to hyundai lift truck operators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 2 3. KNOW YOUR TRUCK 1. General locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 2.
  • Page 3 4. Planned maintenance intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2 5.

  • Page 4: A Message To Hyundai Lift Truck Operators

    HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they are only safe and efficient as the operator and the persons responsible for maintaining them. Do not make any repairs to this truck unless you have been trained in safe lift truck repair procedures and are authorized by your employer.

  • Page 5: Introduction

    HYUNDAI lift truck in a safe and correct manner. Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today's technology can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks.

  • Page 6: How To Use This Manual

    The descriptions and specifications included in this manual were in effect at the time of printing. HYUNDAI reserves the right to make improvements and changes in specifications or design, without notice and without incurring obligation. Please check with your authorized HYUNDAI dealer for information on possible updates or revisions.
  • Page 7 Acquaint yourself with the various procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift truck's features, operation, or manuals.

  • Page 8: Safety Labels

    SAFETY LABELS 1. LOCATION Always keep these labels clean. If they are lost or damaged, attach them again or replace them with new labels. 15/18/20BT-7 ? @‚T‚O?? @?? @‚P???? ? @‚Q‚O‚O?? @?? @???? ÃæÀüÇÒ ¶§´Â ¹èÅ͸® Ä¿¹ö¸¦ ¿›¾î Áֽʽÿä. ÃæÀüÁß¿¡´Â ¿›˚ú Æø¹ß¼º ¼ö¼Ò ˚¡½º˚¡ ¹ß»ýÇϹǷΠț±â¸¦...
  • Page 9 16/18/20B-7 ? @‚T‚O?? @?? @‚P???? ? @‚Q‚O‚O?? @?? @???? ÃæÀüÇÒ ¶§´Â ¹èÅ͸® Ä¿¹ö¸¦ ¿›¾î Áֽʽÿä. ÃæÀüÁß¿¡´Â ¿›˚ú Æø¹ß¼º ¼ö¼Ò ˚¡½º˚¡ ¹ß»ýÇϹǷΠț±â¸¦ Àý´ë·Î ˚¡±îÀÌ ÇÏÁö ¸¶½Ê½Ã¿ä. OPEN THE BATTERY COVER WHEN CHARGING. Æ÷Å© BATTERY BEING CHARGED NOT ONLY HEAT, ¸¶½ºÆ® ·Ñ·¯ ±¸µ¿...

  • Page 10: Rear Cover

    20/25/30/32BC-7 11 9 BONNET 13 7 ???? @?? @‚c‚n‚s‚R @?? ‚t‚“‚… @‚ ‚ ‚Œ‚™ @‚c‚nT3 ‚‚‚’‚ ‚‹‚… @‚†‚Œ‚•‚‰‚„ D 91FH-00250 DASHBOARD COVER DASHBOARD REAR COVER 22BC7OM101 Model name Parking brake 13 Brake fluid Warning over head guard Load capacity chart 14 Hook Hanger Maintenance instructions...
  • Page 11 22/25/30/32B-7 11 9 BONNET 13 7 ???? @?? @‚c‚n‚s‚R @?? ‚t‚“‚… @‚ ‚ ‚Œ‚™ @‚c‚nT3 ‚‚‚’‚ ‚‹‚… @‚†‚Œ‚•‚‰‚„ D 91FH-00250 DASHBOARD COVER DASHBOARD REAR COVER 22B7OM101 Model name Load capacity chart 15 Front tire air pressure Warning over head guard Maintenance instructions 16 Rear tire air pressure Hanger...
  • Page 12 22/25/30BHA-7 11 9 BONNET 13 7 ???? @?? @‚c‚n‚s‚R @?? ‚t‚“‚… @‚ ‚ ‚Œ‚™ @‚c‚nT3 ‚‚‚’‚ ‚‹‚… @‚†‚Œ‚•‚‰‚„ D 91FH-00250 DASHBOARD COVER DASHBOARD REAR COVER 22BHA7OM101 Model name Load capacity chart 15 Front tire air pressure Warning over head guard Maintenance instructions 16 Rear tire air pressure Hanger...
  • Page 13 35/40/45/50B-7 BONNET 13 7 DASHBOARD COVER DASHBOARD 35B7OM101 Model name Load capacity chart 15 Temperature Warning over head guard Maintenance instructions 16 Name plate Hanger 10 Circuit diagram 17 Label-UL Warning mast 11 Battery handling 18 EE mark Logo 12 Warning safety 19 Front tire Hand caution 13 Brake fluid...
  • Page 14 2. DESCRIPTION There are several specific warning labels on this machine please become familiarized with all warning labels. Replace any safety label that is damaged, or missing. WARNING MAST(ltem 4) This warning label is positioned on the side of the mast. Never stand or work under the raised forks even if the hydraulic safety lock lever is applied.
  • Page 15 HANGER(Item 3) 15/18/20BT-7 only This warning label is positioned on the counterweight. Refer to page 1-20 for safe loading procedures. 15BT7FW22 All model (Except 15/18/20BT-7) This warning label is positioned on the side frame. Refer to page 1-20 for safe loading procedures.
  • Page 16 PARKING BRAKE(Item 7) This warning plate is located on the right side of the parking brake lever. Before leaving the operator's seat : - Be sure to lower the work attachment to the ground. - Apply the parking brake. Before leaving the operator's seat : - Be sure to lower the work attachment to the ground.
  • Page 17 WARNING SAFETY(Item 12) This warning safety is located on the FOR SAFETY Before putting this truck in operation, test brakes, steering controls, horn and dashboard cover. other devices for safety and easy of operation. Before putting this truck in operation, test Only trained and qualified persons should operate this truck.

  • Page 18: Guide (Direction, S/No , Symbol)

    GUIDE 1. DIRECTION The direction of this machine indicate forward, Front backward, right and left when machine is in the travelling direction. Left Right Rear B207OM0001 2. SERIAL NUMBER Inform following when you order parts or the machine is out of order. MACHINE SERIAL NUMBER It's shown of the front-right side of the frame.

  • Page 19: General Safety Rules

    1. GENERAL SAFETY RULES 1. DAILY INSPECTION At the beginning of each shift, inspect your battery tractor and fill out a check, maintenance and lubrication table. Check for damage and maintenance problems. Have repairs made before you operate the battery tractor. Do not make repairs yourself.

  • Page 20: Do's And Don'ts

    2. DO'S AND DON'TS Do watch for pedestrians. D35AOM03 Do wear safety equipment when required. D35AOM05 Don't mix drugs or alcohol with your job. D35AOM02 Don't block safety or emergency equipment. D35AOM04 Don't smoke in NO SMOKING areas or when charging. D35AOM06...
  • Page 21 Don't operate the truck outdoors in rainy day. 15B7OM01 Don't perform battery charging service in the room without adequate ventilation. 15B7OM02 Don't park the truck outdoors in rainy day in order to protect electric components. 22BHA7OM07 Don't splash water about electric components during truck washing.

  • Page 22: Seat Belts

    3. SEAT BELTS Always buckle up for the machine equipped with safety belt. 15B7OM09 Seat belts can reduce injuries. 15BT7OM10...

  • Page 23: No Riders

    4. NO RIDERS The operator is the only one who should be on a truck. 15B7OM11 Never transport personnel on the forks of a lift truck. 15B7OM12...

  • Page 24: Pedestrians

    5. PEDESTRIANS Watch where you are going. Look in the direction of travel. Pedestrians may use the same roadway you do. Sound your horn at all intersections or blind spots. 15B7OM13 Watch for people in your work area even if your battery tractor has warning lights or alarms.

  • Page 25: Operator Protection

    6. OPERATOR PROTECTION Keep under the overhead guard. Always keep your body within the confines of the truck. 15B7OM16...

  • Page 26: Fork Safety

    7. FORK SAFETY Never allow anyone to walk under raised forks. B207OM17 There is special equipment to raise people for overhead work. DO NOT USE LIFT TRUCKS. 15B7OM19...

  • Page 27: Pinch Points

    8. PINCH POINTS Keep hands, feet and legs out of the mast. B207OM20 Don't use the mast as a ladder. 15B7OM21 Never try to repair the mast, carriage, chain, or attachment yourself. Always get a trained mechanic. 15B7OM22...

  • Page 28: Travel

    9. TRAVEL Travel with the load near the floor/ground with mast tilted back to cradle the load whenever possible. Never lift or lower the load when the truck is in motion. 15B7OM23 When handling bulky loads that restrict your vision operate your truck in reverse to improve visibility.

  • Page 29: Grades, Ramps, Slopes And Inclines

    10. GRADES, RAMPS, SLOPES AND INCLINES Never turn on a grade, either loaded or unloaded. UNLOADED - Forks downgrade 15B7OM26 LOADED - Forks upgrade 15B7OM27 1-10...

  • Page 30: Tip Over

    11. TIP OVER LATERAL TIP OVER Lateral tip over can occur with a combination of speed and sharpness of turn. This combination will exceed the stability of the truck. This condition is even more likely with an unloaded truck. With the load or mast raised, lateral tip over can occur while turning and/or braking when traveling in reverse or accelerating and turning while traveling...
  • Page 31 WHAT TO DO IN CASE OF A TIP OVER If your truck starts to tip over, Do not jump. Brace yourself as illustrated right. 1 Make sure your seat belt is fastened securely, if the truck is equipped with seat belt.

  • Page 32: Surface And Capacity

    12. SURFACE AND CAPACITY Avoid these conditions. They can cause a truck to tip over or lose traction for braking or driving. Know the weight of your truck and load. Especially when using elevators, Know the capacity of the elevator you intend to use.

  • Page 33: Parking

    1 1 3. PARKING Never park on a grade. 15B7OM33 Always come to a complete stop before leaving truck. Be sure travel control is in NEUTRAL. 15B7OM34 Lower forks fully to floor and tilt forward. 15B7OM35 Set parking brake. Position : Lock Position : Release...

  • Page 34: Lifting, Jacking And Blocking

    14. LIFTING, JACKING AND BLOCKING Lifting or jacking any large piece of equipment such as forklift truck presents obvious hazards. It must be done with great care and forethought. SAFE PARKING Before working on truck : Park truck on a hard, level and solid surface, such as a concrete floor with no gaps or breaks. Put mast in vertical position and fully lower the forks or attachment.
  • Page 35 Tilt mast fully forward. This raises the drive wheels off the floor. Release the tilt control lever and turn the key switch OFF. 15B7JB03 Insert blocking under the frame behind the drive wheels or slip wheel cradles under the drive wheels. If using blocking, check for safe clearance between drive wheels and floor and blocks.
  • Page 36 BLOCKING THE MAST IN RAISED POSITION This procedure is used to safely provide clearance for access from the front of truck to components on or near the drive axle. Illustrations show mast with forks removal. V-MAST (Double stage mast) Fork removal is not necessary. Carriage &...
  • Page 37 RAISING REAR OF TRUCK The truck may be raised at the rear by jacking and blocking under the center of the frame member at either the front or rear steer axle mounting, or under the center section of the steering axle. Refer to truck data plate for truck weights.
  • Page 38 Put the jack under side frame near the center of the truck. Be sure to put the jack squarely and fully under the main side structure of the frame. Do not put the jack under the outer covers which enclose the fuel and hydraulic sump tanks.

  • Page 39: Loading And Unloading By Crane

    15. LOADING AND UNLOADING BY CRANE Check the weight, length, width and height of the truck referring to the chapter 8, specifications when you are going to hoist the truck. Before loading the truck, battery must be removed. Refer to page 7-26 for a safe battery removal.

  • Page 40: Operating Hazards

    2. OPERATING HAZARDS 1. LOOSE LOADS Loose or unbalanced loads are danger- ous. Observe these precautions. Never carry loose or uneven material. D35AOM39 Center wide loads. D35AOM40 Stack and band loose material. D35AOM41...

  • Page 41: Long And Wide Loads

    2. LONG AND WIDE LOADS With long or wide loads, you need more room. So slow down and watch your clearance. When extra-long material makes it necessary to travel with the load elevated, do so with extreme care and be alert to load end-swing when turning.

  • Page 42: Low Overhead Clearance

    4. LOW OVERHEAD CLEARANCE Know the height of your truck, with and without a load. Check your clearances. Keep the load low and tilted back. B207OM44 Watch overhead clearance: Moving into overhead structures can tip a truck over, or spill a load. B207OM45 5.

  • Page 43: Drop-Offs

    6. DROP-OFFS To avoid these hazards, you must: Talk to the truck driver yourself: make sure the driver does not move the trailer until you are done. Apply trailer brakes. Use wheel chocks. Use trailer-to-dock locking system if available. The impact of moving in and out of a 15B7OM47 trailer may cause the trailer to creep or move.

  • Page 44: Chain Slack

    8. CHAIN SLACK Slack chains mean rail or carriage hang- Raise the forks before you move, or broken chains can result. D35AOM51 D35AOM52 9. PALLETS AND SKIDS Do not move or store materials on damaged pallets or skids. Items can fall through them causing severe injury or death.

  • Page 45: Caution For Electrical Lines

    10. CAUTION FOR ELECTRICAL LINES When moving the machine with the mast raised, watch out electrical lines over the machine. The operation near the electrical lines is very dangerous. Operate within safe working permitted as below. Supply voltage Min safe separation D255SF01 6.6 kV 3m (10ft)

  • Page 46: Know Your Truck

    3. KNOW YOUR TRUCK 1. GENERAL LOCATIONS 15/18/20BT-7 15B7OM54 TRUCK TYPE : Electric Sit-Down Rider, 48 Volt. Drive axle, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...
  • Page 47 16/18/20B-7 16B7OM54 TRUCK TYPE : Electric Sit-Down Rider, 48 Volt. Drive axle, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...
  • Page 48 20/25/30/32BC-7 20BC7OM54 TRUCK TYPE : Electric Sit-Down Rider, 48 Volt. Drive axle, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...
  • Page 49 22/25/30/32B-7 20B7OM54 TRUCK TYPE : Electric Sit-Down Rider, 48 Volt. Drive axle, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...
  • Page 50 22/25/30BHA-7 22BHA7OM54 TRUCK TYPE : Electric Sit-Down Rider, 80 Volt. Drive axle, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...
  • Page 51 35/40/45/50B-7 35B7OM54 TRUCK TYPE : Electric Sit-Down Rider, 80 Volt. Drive unit, tires and wheels Steering wheel Steering axle, tires and wheels Directional control lever Overhead guard Mast Seat Carriage and backrest...

  • Page 52: Data/Safety Plates And Decals

    Truck serial number An identification number assigned to this particular truck and should be used when requesting information or ordering service parts for this truck from your authorized HYUNDAI dealer. The serial number is also stamped on the frame. Attachment description(If any installed) The user must see that the truck is marked to identify the attachment(s), including the weight of the truck/attachment combination and truck capacity with the attachment.
  • Page 53 OPERATOR SAFETY WARNING DECAL Read the manual Buckle up! Apply brake when leaving truck Watch Out For Other People Most lift truck INJURIES are to other people near the lift truck Prevent Overturns! B15AOM59 AVOID: Safety and warning decals are placed in conspicuous locations on the slippery, truck to remind you of essential procedures or to prevent you from slopping,...
  • Page 54 Mast warning decal This safety decal is placed on the mast to warn of the danger of injury from movement between rails, chains, sheaves, fork carriage, and other parts of the mast assembly. Do not climb on or reach into the mast. Personal injury will result if any part of your body is put between moving parts of the mast.

  • Page 55: Instruments And Controls

    3. INSTRUMENTS AND CONTROLS 1. 15/18/20BT-7, 16/18/20B-7, 20/25/30/32BC-7, 22/25/30/32B-7, 22/25/30BHA-7 5, 8 20BC7OM62 Parking brake lever Flasher switch Steering wheel Accelerating pedal Instruments panel 10 Lift lever Key switch 11 Tilt lever Head lamp switch 12 Lift fingertip joystick(option) Directional control lever 13 Tilt fingertip joystick(option) Brake pedal Familiarize yourself with the controls and follow safe operating procedures.
  • Page 56 2. 35/40/45/50B-7 5, 8 20BC7OM63 Parking brake lever Flasher switch Steering wheel Accelerating pedal Instruments panel 10 Lift lever Key switch 11 Tilt lever Head lamp switch Directional control lever Brake pedal Familiarize yourself with the controls and follow safe operating procedures. 3-11...

  • Page 57: Instruments Panel

    4. INSTRUMENTS PANEL STRUCTURE The instrument panel has six built-in red LED, which provide the operator with an easy information about the status of some truck devices. H Y U N D A I 15B7OM65 Oil level warning lamp (option) Key 2 button Wrench warning lamp Key 3 button...

  • Page 58: Warning Lamp

    WARNING LAMP When the key switch is OFF, the display makes a general test lighting and switching OFF all the LED in sequence. Oil level warning lamp (Option) This LED lights when the measured oil level of the hydraulic circuit is under the minimum acceptable mark. To connect the oil sensor output to the Analogue Input #1.

  • Page 59: Tester Menu

    TESTER MENU Status of keyboard buttons can be monitored in real time in the TESTER menu. Key 1 button Status of keyboard button: ON = Input active, button pushed OFF = Input not active, button released 16B7OM67 Key 2 button Status of TURTLE keyboard button: ON = Input active, button pushed...

  • Page 60: Lcd Function

    LCD FUNCTION 15B7OM77 Battery's state of charge The battery's state of charge indication is displayed on the left side of the unit (1); it is shown by ten notches. Each notch represents the 10% of the battery charge. As the battery becomes discharged, the notches turn off progressively, one after the other, in proportion to the value of the residual battery charge.
  • Page 61 Turtle The turtle symbol (3) is normally off; when it appears (fixed) it shows activation of the "soft" mode of the truck, in which maximum speed and acceleration are reduced. The "soft" mode can be activated pressing button Hour meter The number displayed on the bottom right side of the unit (4) shows the Hours Worked.

  • Page 62: Operating Switches And Levers

    5. OPERATING SWITCHES AND LEVERS EY SWITCH Power is supplied to the control circuit through this switch, which is placed on OFF ON clockwise. OFF : The key can be removed or inserted and power is turned off. ON : Both control circuits for hydraulics and running can be activated.

  • Page 63: Parking Brake Lever

    PARKING BRAKE LEVER Position Parking brake is applied and front wheel is locked. Position Parking brake is released . Before the truck start, confirm the parking brake is released position. B207OM79 A A CCELERATOR PEDAL This pedal is used to vary running speed, which depends upon how far the pedal is depressed.
  • Page 64 LIFT LEVER / LIFT FINGERTIP JOYSTICK(Option) LIFT Lever type Lift PULL the lever(joystick) BACK to LIFT the load. Lower LOWER PUSH the lever(joystick) FORWARD to LOWER the load. HOLDING When the lever(joystick) is released, the lifting or lowering action stops. Fingertip joystick type (Except : 35/40/45/50B-7) Lift...

  • Page 65: Seat Adjustment

    6. SEAT ADJUSTMENT SEAT ADJUSTMENT The seat adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long works hours and enhance work efficiency. Forward/Backward adjustment(A) Pull lever A to adjust seat forward or back ward. The seat can be moved forward and backward over 12mm in 10 steps.

  • Page 66: Daily Safety Inspection

    Do not make repairs yourself unless you are trained in lift truck repair procedures and authorized by your employer. Have a qualified mechanic make repairs using genuine HYUNDAI or HYUNDAI- approved parts. Do not operate a truck if it is in need of repair. If it is in an unsafe condition, remove the key and report the condition to the proper authority.

  • Page 67: Visual Checks

    2. VISUAL CHECKS First, perform a visual inspection of the truck and its major components : Walk around your lift truck and take note of obvious damage that may have been caused by operation during the last shift. Check that all capacity, safety, and warning plates or decals are attached and legible. Check that the battery is installed and secured in position correctly.

  • Page 68: Functional Checks

    3. FUNCTIONAL CHECKS Check the operation of the truck as follows. Before performing these checks, familiarize yourself with the operating procedures in Section Test warning devices, horn, lights, and other safety equipment and accessories. With the truck on, check the diagnostic display, or the hour meter and battery discharge indicator (depending on which truck you have).

  • Page 69: Operating Procedures

    5. OPERATING PROCEDURES 1. BEFORE OPERATING THE TRUCK Be sure that you have read and understand the information in this Operator's Manual and are trained and authorized before operating the lift truck. This equipment can be dangerous if not used properly. Safe operation is the responsibility of the operator.

  • Page 70: Adjusting The Seat

    3. ADJUSTING THE SEAT Adjust the seat to a comfortable position for you. Adjust the seat by moving and holding the release lever at the front edge of the seat. Put the seat in a position that will provide easy reach to all controls. Release the seat lever.

  • Page 71: Starting The Truck

    4. STARTING THE TRUCK Before you start the truck, make sure that you have taken all the above mentioned precautions and that the directional control lever is in NEUTRAL. Also you must sit down on the seat before starting the truck. To start the truck, turn the key switch clockwise to the ON position.

  • Page 72: Stopping And Parking

    STOPPING AND PARKING Release the foot from the accelerator pedal beforehand and allow the speed to drop before stepping on the brake pedal. B207OM99 When the vehicle is parked, return the directional control lever to the neutral. Directional control lever Neutral position B207OM89 Next, pull up the parking brake lever fully.

  • Page 73: Controlling Speed

    5. CONTROLLING SPEED With the directional control lever in FORWARD or REVERSE, put your foot on the accelerator pedal and push down smoothly until the truck is moving at the desired speed. 6. BRAKING To stop the truck, lift your foot from the accelerator pedal and put it on the brake pedal. Push down on the brake pedal in a smooth, firm motion until the truck is stopped.

  • Page 74: Operating Safely

    8. OPERATING SAFELY Safe operation is the responsibility of the operator. Watch where you are going. Don’t go if you can’t see... Before driving, check all around to be sure that your intended path of travel is clear of obstructions and pedestrians.
  • Page 75 Travel with the fork carriage tilted back and raised only enough to fully clear the ground or obstacles. When the carriage(load) is in an elevated position the stability of the truck is reduced. Do not elevate the load except during stacking. Grades, ramps, and inclines...

  • Page 76: Load Handling

    9. LOAD HANDLING GENERAL Handle only loads that are within the truck rated capacity as shown on the nameplate. This rating specifies the maximum load that should be lifted. However, other factors such as special load handling attachments, load of a high center of gravity, or uneven terrain may dictate that the safe working load be less than the rated capacity.
  • Page 77 ADJUSTING THE LOAD FORKS The load forks are adjustable on the hanger, carriage. Forks should be spaced as far apart as the load will allow. Both forks should always be the same distance from the center of the fork carriage. To adjust the forks, raise the carriage slightly. Tilt the mast fully forward to reduce friction and make the fork slide easier.
  • Page 78 TRAVELING WITH LOAD Travel with load or carriage as low as possible and tilted back. Never travel with the load or carriage raised(elevated) in a high position. Do not elevate the load except during stacking. Observe all traffic regulations and watch for other traffic, pedestrians, and safe clearances. Always look in the direction of travel.
  • Page 79 PICKING UP AND MOVING LOADS When picking up a load from the ground, approach the load slowly and carefully align the truck square with the load. The forks should be adjusted to fit the load or pallet being handle and spread as wide as possible to provide good stability and balance.
  • Page 80 STACKING To put a load on a stack Approach slowly and align the lift truck and load squarely with the stack. B15AOM103 Raise the load as the lift truck nears the stack. B15AOM104 Move forward slowly until the load almost touches the stack. The leading edge and sides of the load pallet should line up exactly with the near edge and side of the load or rack on which you are stacking.
  • Page 81 To move a load from a stack Approach the stack carefully, truck lined up squarely with the load. With mast vertical, raise the forks to the correct height for freely engaging the load pallet. Adjust fork angle as necessary to fit squarely under the load.

  • Page 82: Shut Down Procedure

    1 1 0. SHUT DOWN PROCEDURE Always leave your lift truck in a safe condition. When you leave your truck, or park it, follow these safety rules Park in a safe area away from normal traffic. Never park on a grade. Never park in areas that block emergency routes or equipment, access to fire aisles, or stairways and fire equipment.

  • Page 83: Emergency Towing

    6. EMERGENCY TOWING 1. TOWING PRECAUTIONS If your lift truck becomes disabled but it can be moved freely on its own wheels without further damage, use the following procedures to tow it safely to a repair area. It is important for your safety and the care of your lift truck to use the proper equipment and carefully follow these recommendations for safe towing.

  • Page 84: Towing Procedures

    Check that the counterweight bolts are in place and properly torque. (This bolt is made of a special high tensile steel and is not commercially available. Replace it, when necessary, only with a genuine HYUNDAI replacement part). Use an approved, solid metal tow bar with towing couplers that connect to the towing pins in the counterweights.

  • Page 85: Planned Maintenance

    Specifications for selected components, fuel, lubricants, critical bolt torques, refill capacities, and settings for the truck are found in Section 8. If you have need for more information on the care and repair of your truck, see you HYUNDAI dealer.

  • Page 86: Planned Maintenance Intervals

    The maintenance time intervals referred to in this manual relate to truck operating hours as recorded on the hourmeter, and are based on experience which HYUNDAI has found to be convenient and suitable under typical(normal or average) operating conditions.

  • Page 87: Major Component Locations

    5. MAJOR COMPONENT LOCATIONS 15/18/20BT-7 Use the illustration below to locate components included in the PM procedures. 15B7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight Drive unit 10 Battery cover...
  • Page 88 16/18/20B-7 Use the illustration below to locate components included in the PM procedures. 16B7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight Drive unit 10 Battery cover...
  • Page 89 20/25/30/32BC-7 Use the illustration below to locate components included in the PM procedures. 20BC7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight Drive unit 10 Battery cover...
  • Page 90 22/25/30/32B-7 Use the illustration below to locate components included in the PM procedures. 22B7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight Drive unit 10 Battery cover...
  • Page 91 22/25/30BHA-7 Use the illustration below to locate components included in the PM procedures. 22BHA7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight Drive unit 10 Battery cover...
  • Page 92 35/40/45/50B-7 Use the illustration below to locate components included in the PM procedures. 35B7OM113 Mast Dash board 11 Seat Lift cylinder Frame 12 Steering wheel Carriage and backrest Steering axle 13 Overhead guard Forks Counterweight 14 Rear hood Drive unit 10 Battery cover...

  • Page 93: Daily Maintenance Checks

    6. DAILY MAINTENANCE CHECKS The PM intervals are depend on hour meter records of operation. PM interval A : 8~10 hours or daily B : 50~250 hours or every month(Typical PM interval) C : 450~500 hours or every 3 months D : 900~1000 hours or every 6 months E : 2000 hours or every year Daily maintenance checks...

  • Page 94: Periodic Maintenance Checks

    7 7 . PERIODIC MAINTENANCE CHECKS The PM intervals are depend on hour meter records of operation. PM interval A : 8~10 hours or daily B : 50~250 hours or every month(Typical PM interval) C : 450~500 hours or every 3 months D : 900~1000 hours or every 6 months E : 2000 hours or every year Periodic checks and planned maintenance (PM)

  • Page 95: Safe Maintenance Practices

    Carefully read and understand these instructions and the specific maintenance procedures before attempting to do any repair work. When in doubt of any maintenance procedure, please contact your local HYUNDAI dealer. Powered industrial trucks can become hazardous if maintenance is neglected. Therefore, suitable maintenance facilities, trained personnel and procedures shall be provided.
  • Page 96 Parts, including tires are to be installed per the manufacturer's procedures. Always use genuine HYUNDAI or HYUNDAI-approved parts. When removing tires follow industry safety practices. Most importantly, deflate pneumatic tires completely prior to removal.

  • Page 97: Maintenance Guide

    9. MAINTENANCE GUIDE SUPPLYING BRAKE FLUID Ventilation A hydraulically operated brake is employed. Check the level of brake fluid in the reservoir Highest level tank. When the level is low, refill. Lowest level Do not mix with different kinds of brake fluid.
  • Page 98 CHECKING OF HUB NUT TIGHTENING CONDITION Make sure that the hub nut is firmly tightened. Tightening and checking should be made in a diagonal order to prevent unbalanced tightening. (See the figure.) 15BT7OM118 GREASING UP Clean the following fittings with brushes or waste and apply grease to them. Be careful not to supply too much grease.

  • Page 99: Fuse Replacement

    CHECK FOR THE OIL LEVEL OF THE 15/18/20BT-7 22/25/30/32B-7 16/18/20B-7 22/25/30BHA-7 DRIVING GEAR CASE Check for the oil level by taking out the plug provided front side of the gear case. Mag plug Mag plug Drain plug Drain plug 20/25/30/32BC-7 35/40/45/50B-7 Mag plug Mag plug...

  • Page 100: Lift Chain Lubrication

    HYUNDAI chain lubricant is recommended; it is easily sprayed on and provides superior lubrication. Heavy motor oil may also be used as a lubricant and corrosion inhibitor...

  • Page 101: Visual Inspection

    10. VISUAL INSPECTION First, perform a visual inspection of the lift truck and its components. Walk around the truck and take note of any obvious damage and maintenance problems. Check for loose fasteners and fittings. Check to be sure all capacity, safety, and warning plates or decals are attached and legible. AMEPLATES AND DECALS: Do not operate a lift truck with damaged or lost decals and nameplates.
  • Page 102 FORKS Inspect the load forks for cracks, breaks, bending, and wear. The fork top surfaces should be level 10% of "A" is and even with each other. The height difference max. wear allowed between both fork tips refer to below table. Fork length Height Model...

  • Page 103: Wheels And Tires

    WHEELS AND TIRES Check the condition of the drive and steering wheels and tires. Remove objects that are embedded in the tread. Inspect the tires for excessive wear and breaks or chunking out. Check all wheel lug nuts or bolts to be sure none of them is loose or missing.

  • Page 104: Checking The Hydraulic Fluid

    11. CHECKING THE HYDRAULIC FLUID Check the hydraulic sump tank fluid level. Correct fluid level is important for proper system operation. Low fluid level can cause pump damage. Hydraulic fluid expands as its temperature rises. Therefore, it is preferable to check the fluid level at operating temperature(after approximately 30 minutes of truck operation).

  • Page 105: Air Cleaning The Truck

    13. AIR CLEANING THE TRUCK Always maintain a lift truck in a clean condition. Do not allow dirt, dust, lint or other contaminants to accumulate on the truck. Keep the truck free from leaking oil and grease. Wipe up all oil spills. Keep the controls and floorboards clean, dry and safe.

  • Page 106: Electric Truck Battery Maintenance

    14. ELECTRIC TRUCK BATTERY MAINTENANCE BATTERY BATTERY SERVICE SERVICE AREA AREA B15AOM128 Battery charging installations must be located in areas designated for that purpose. These areas must be kept free of all non-essential combustible materials. Facilities must be provided for : Flushing spilled electrolyte.

  • Page 107: Battery Handling

    15. BATTERY HANDLING Change(remove) or service storage batteries only in an area designated for this purpose. Be sure this area has provisions to flush and neutralize spillage, to ventilate fumes from gassing batteries and for fire protection. This area should be equipped with material-handling tools designed for removing and replacing batteries, including a conveyor or overhead hoist.

  • Page 108: Battery Charging

    16. BATTERY CHARGING The charger is of the automatic type so that only requirement for charging is to insert the plug, there being no need for maintaining BATTERY CHARGER watch . BATTERY CHARGER MONITOR AC IN CHARGE LEVEL FLOAT EQUAL ERROR RESET EQUAL S/W...

  • Page 109: Installation Of The Charger

    INSTALLATION OF THE CHARGER Place for installation Install the charger at a place with good ventilation, no excessive temperature, low humidity and little dust. For the primary of the transformer, use the taps corresponding to the power voltage difference. For example, 218V(measured value)-220V(primary).

  • Page 110: Battery Removal From Truck

    17. BATTERY REMOVAL FROM TRUCK When the spare battery is used for continuous operation or it is required to check the battery, motor, etc., remove the battery through the following procedure: Disconnect the battery connector. B207OM120 Release the battery cover latch. 20B7OM133 Pull the plunger and tilt the levers forward.
  • Page 111 Remove the battery stopper. B15AOM135 Put down the battery with fork lift or chain block by hang up hook at 4 links which located in right and left of the battery. B15AOM136 7-27...

  • Page 112: Battery Cleaning And Care

    18. BATTERY CLEANING AND CARE AVOID OVER-DISCHARGE If used until the vehicle can no longer run, battery life will be shortened. If the battery capacity indicator's red lamps turns on at on load lift, stop operation and charge the battery without delay. B15AOM137 INFLAMMABLE In any case, keep fire away from the battery...

  • Page 113: New Machine Oil

    19. NEW MACHINE OILS New machine uses following lubricants and oils. Description Model Specification 15/18/20BT-7, 16/18/20B-7, ATF DEXRON III 22/25/30/32B-7, 22/25/30BHA-7 Mobilfluid 424 Gear oil 20/25/30/32BC-7 SAE 80W/90, SAE 75W/90(-35 35/40/45/50B-7 Mobilfluid 424 Hydraulic oil All model ISO VG46 22/25/30/32B-7, 22/25/30BHA-7 Hydraulic oil SAE 10W(Azola ZS10) 15/18/20BT-7, 16/18/20B-7, 20/25/30/32BC-7 Brake oil...
  • Page 114 2 2 0/25/30/32BC-7 Ambient temperature C( F) Capacity (U.S. gal Service Kind of point fluid 20/25/30/32BC-7 (-4) (14) (32) (50) (68) (86) (104) SAE 80W/90 Axle Gear oil (1.4) SAE 75W/90 (-35 ISO VG 22 Hydraulic Hydraulic ISO VG 46 oil tank (6.3) ISO VG 68...
  • Page 115 2 2 2/25/30BHA-7 Ambient temperature C( F) Capacity (U.S. gal Service Kind of 22/25/30BHA-7 point fluid (-4) (14) (32) (50) (68) (86) (104) Axle Gear oil Mobilfluid 424 (0.63) ISO VG 22 Hydraulic Hydraulic 25.4 ISO VG 46 (6.7) oil tank ISO VG 68 Brake Brake oil...

  • Page 116: Specifications

    8. SPECIFICATIONS 1. SPECIFICATION 15/18/20BT-7 15B7SP01 Model Unit 15BT-7 18BT-7 20BT-7 Capacity 1500 1750 2000 Load center Weight 2980 3180 3337 Lifting height 3300 Free lift Lifting speed[Unload/Load] Fork mm/sec 600/410 Lowering speed[Unload/Load] mm/sec 450/500 L W T L,W,T 900 100 35...
  • Page 117 16/18/20B-7 16B7SP01 Model Unit 16B-7 18B-7 20B-7 Capacity 1600 1750 2000 Load center Weight 2995 3195 3300 Lifting height 3300 Free lift Lifting speed(Unload/Load) Fork mm/sec 600/410 Lowering speed(Unload/Load) mm/sec 450/500 L W T L,W,T 900 100 35 900 100 40 Tilt angle forward/backward C/C’...
  • Page 118 20/25/30/32BC-7 20BC7SP01 Model Unit 20BC-7 25BC-7 30BC-7 32BC-7 Capacity 2000 2500 3000 3200 Load center Weight 4027 4362 4870 5042 Lifting height 3300 3200 Free lift Lifting speed[Unload/Load] Fork mm/sec 610/420 610/410 500/340 500/330 Lowering speed[Unload/Load] mm/sec 450/500 L W T L,W,T 1050 100 45 1050 125 45...
  • Page 119 22/25/30/32B-7 22B7SP01 Model Unit 22B-7 25B-7 30B-7 32B-7 Capacity 2200 2500 3000 3200 Load center Weight 3940 4290 4660 4856 Lifting height 3300 3200 Free lift Lifting speed[Unload/Load] Fork mm/sec 610/420 610/410 500/340 500/330 Lowering speed[Unload/Load] mm/sec 450/500 L W T L,W,T 1050 100 45 1050 125 45...
  • Page 120 22/25/30BHA-7 22BHA7SP01 Model Unit 22BHA-7 25BHA-7 30BHA-7 Capacity 2200 2500 3000 Load center Weight 4194 4434 4895 Lifting height 3300 Free lift Lifting speed[Unload/Load] Fork mm/sec 500/420 500/410 500/340 Lowering speed[Unload/Load] mm/sec 450/500 460/510 L W T L,W,T 1050 100 45 1050 125 45 Tilt angle forward/backward C/C’...
  • Page 121 35/40/45/50B-7 35B7SP01 Model Unit 35B-7 40B-7 45B-7 50B-7 Capacity 3500 4000 4500 4990 Load center Weight 6415 6655 7020 7520 Lifting height 3020 2920 Free lift Lifting speed[Unload/Load] Fork mm/sec 500/380 500/330 450/320 Lowering speed[Unload/Load] mm/sec 520/550 430/500 L W T L,W,T 1070 122 50 1070 150 50...

  • Page 122: Specification For Major Components

    TSA 170-210 Type Rated voltage Output 15.8 Insulation Class F Class F B B ATTERY Item Unit 15BT-7 18/20BT-7 Rated voltage Dimension(W L H) 545 635 630 635 Min. Battery weight 1140 Max. Battery weight SB 350 (SBE 320) Connector(CE spec)
  • Page 123 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Capacity 19.3 cc/rev Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure D D RIVE UNIT Item Unit...
  • Page 124 16/18/20B-7 MOTOR Item Unit Traction Pump Model TSA 200-100 TSA 170-210 Type Rated voltage Output 15.8 Insulation Class F Class F B B ATTERY Item Unit 16B-7 18/20B-7 Rated voltage Dimension(W L H) 545 635 990 630 635 Min. Battery weight Max.

  • Page 125: Drive Unit

    M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure DRIVE UNIT Item Unit Specification Max wheel load kg/lb 2500/5513 Acceleration at the wheel kgf m/lbf ft 135/974 Braking moment at the wheel kgf m/lbf ft...
  • Page 126 20/25/30/32BC-7 CONTROLLER Item Unit Traction Pump Model AC 3 Type MOSFET 250 300 177 Dimension 600A Current limit Communication M M OTOR Item Unit Traction Pump Model TSA 270-210 TSA 200-230 Type Rated voltage Output 14.2 Insulation Class F Class F B B ATTERY Item Unit...
  • Page 127 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Capacity 30.8 cc/rev Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure D D RIVE AXLE Item Unit...
  • Page 128 22/25/30/32B-7 CONTROLLER Item Unit Traction Pump Model DUAL AC 2 POWER AC 3 Type MOSFET 256 340 179 250 300 177 Dimension Current limit 450+450A 600A Communication M M OTOR Item Unit Traction Pump Model TSA 240-120 TSA 200-230 Type Rated voltage Output 7.8 2...
  • Page 129 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Capacity cc/rev 30.8 Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure D D RIVE AXLE UNIT Item Unit...
  • Page 130 22/25/30BHA-7 CONTROLLER Item Unit Traction Pump Model DUAL AC 2 POWER AC 2 POWER Type MOSFET 256 340 179 250 300 177.5 Dimension Current limit 300+300A 400A Communication M M OTOR Item Unit Traction Pump Model TSA 240-120 TSA 200-230 Type Rated voltage Output...
  • Page 131 GEAR PUMP Item Unit 22/25/30BHA-7 Type Fixed displacement gear pump Capacity cc/rev 29.0 Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure D D RIVE AXLE UNIT Item Unit...
  • Page 132 35/40/45/50B-7 CONTROLLER Item Unit Traction Pump Model AC 3 AC3 2 Type MOSFET 300 250 177 Dimension Current limit 600+600A 600A Communication M M OTOR Item Unit Traction Pump Model TSA 240-140 TSA 240-200 Type Rated voltage Output 23.8 8.1 2 Insulation Class F Class F...
  • Page 133 GEAR PUMP Item Unit Specification Type Fixed displacement gear pump Capacity cc/rev Maximum operating pressure Rated speed(max/min) 3000/500 M M AIN CONTROL VALVE Item Unit Specification Type 2 spool(STD), 3 spool, 4 spool Operating method Mechanical Main relief valve pressure 2nd relief valve pressure D D RIVE UNIT Item...

  • Page 134: Tightening Torque

    3. TIGHTENING TORQUE 5/18/20BT-7 Items Size kgf m lbf ft M10 1.5 6.9 1.4 50 10 Hyd pump motor mounting bolt Electric system M 8 1.25 2.5 0.5 18.1 3.6 Traction motor mounting bolt M10 1.5 36 7.2 Hydraulic pump mounting bolt M 8 1.25 2.5 0.5 18.1 3.6...
  • Page 135 20/25/30/32BC-7 Items Size kgf m lbf ft Hyd pump motor mounting bolt 6.9 1.4 50 10 Electric system Traction motor mounting bolt M10 1.5 6.9 1.4 50 10 Hydraulic pump mounting bolt M10 1.5 36 7.2 MCV mounting bolt, nut M 8 1.25 2.5 0.5 18.1 3.6...
  • Page 136 20/25/30/32BC-7 Items Size kgf m lbf ft Hyd pump motor mounting bolt 6.9 1.4 50 10 Electric system Traction motor mounting bolt M10 1.5 6.9 1.4 50 10 Hydraulic pump mounting bolt M10 1.5 36 7.2 MCV mounting bolt, nut M 8 1.25 2.5 0.5 18.1 3.6...
  • Page 137 2/25/30BHA-7 Items Size kgf m lbf ft Hyd pump motor mounting bolt M10 1.5 6.9 1.4 50 10 Electric system Traction motor mounting bolt M10 1.5 6.9 1.4 50 10 Hydraulic pump mounting bolt M10 1.5 5 1.0 36.5 7.2 MCV mounting bolt, nut M 8 1.25 2.5 0.5...

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