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1. GENERAL SAFETY RULES
1. Daily inspection -------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts --------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ------------------------------------------------------------------------------------------------------------------ 1-3
4. No riders ------------------------------------------------------------------------------------------------------------------- 1-4
5. Pedestrians --------------------------------------------------------------------------------------------------------------- 1-5
6. Operator protection -------------------------------------------------------------------------------------------------- 1-6
7. Fork safety ---------------------------------------------------------------------------------------------------------------- 1-7
8. Pinch points -------------------------------------------------------------------------------------------------------------- 1-8
9. Travel ------------------------------------------------------------------------------------------------------------------------- 1-9
10. Grades, ramps, slopes and inclines ----------------------------------------------------------------------- 1-10
11. Tip over --------------------------------------------------------------------------------------------------------------------- 1-11
12. Surface and capacity ----------------------------------------------------------------------------------------------- 1-13
13. Parking ---------------------------------------------------------------------------------------------------------------------- 1-14
14. Lifting, jacking and blocking ------------------------------------------------------------------------------------ 1-15
15. Loading and unloading by crane ---------------------------------------------------------------------------- 1-20
1. Loose loads -------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ------------------------------------------------------------------------------------------------ 2-2
3. Rear swing ---------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------- 2-3
6. Drop-offs ------------------------------------------------------------------------------------------------------------------- 2-4
7. Right-angle stacking ------------------------------------------------------------------------------------------------ 2-4
8. Chain slack --------------------------------------------------------------------------------------------------------------- 2-5
9. Pallets and skids ------------------------------------------------------------------------------------------------------ 2-5
10. Caution for electrical lines --------------------------------------------------------------------------------------- 2-6
11. Solid tire -------------------------------------------------------------------------------------------------------------------- 2-7
1. General locations ----------------------------------------------------------------------------------------------------- 3-1
2. Data/safety plates and decals --------------------------------------------------------------------------------- 3-2
3. Instruments and controls ----------------------------------------------------------------------------------------- 3-5
4. Instruments panel ---------------------------------------------------------------------------------------------------- 3-6
5. Operating switches and levers ------------------------------------------------------------------------------- 3-19
6. Seat adjustment ------------------------------------------------------------------------------------------------------- 3-23
7. Battery compartment access --------------------------------------------------------------------------------- 3-24
CONTENTS
CONTENTS
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Table of Contents
Related Manuals for Hyundai 20BT-9U
Summarization of Contents
General Safety Rules for Forklift Operation
Daily Inspection Procedures
Covers the daily checks required before operating the forklift.
Essential Do's and Don'ts
Provides fundamental guidelines for safe forklift operation.
Seat Belt Usage and Importance
Emphasizes the critical role of seat belts for operator safety.
No Riders Policy
Specifies the rule against carrying passengers on the forklift.
Pedestrian Safety Guidelines
Outlines precautions for interacting safely with pedestrians.
Operator Protection Measures
Details how to protect the operator from hazards.
Safe Fork Handling Practices
Covers essential safety rules related to fork operation.
Identifying and Avoiding Pinch Points
Highlights areas where pinch points can cause injury.
Safe Travel Guidelines
Provides instructions for safe forklift movement and travel.
Operating on Grades and Inclines
Explains safe operation on slopes, grades, and inclines.
Preventing Tip-Overs
Details the causes and prevention of forklift tip-overs.
Surface Conditions and Capacity Limits
Guidance on operating on different surfaces and respecting capacity.
Proper Parking Procedures
Step-by-step instructions for safely parking the forklift.
Safe Lifting, Jacking, and Blocking
Procedures for safely lifting, jacking, and blocking the forklift.
Crane Loading and Unloading Safety
Safety instructions for loading and unloading with a crane.
Operating Hazards and Mitigation
Managing Loose or Unbalanced Loads
Addresses the dangers of loose or unstable loads.
Handling Long and Wide Loads
Specific considerations for operating with oversized loads.
Awareness of Rear Swing
Highlights the hazard of rear swing during turns.
Low Overhead Clearance Hazards
Warns about operating near low overhead structures.
Risks of Fast Turns and High Loads
Explains hazards associated with speed and load height.
Hazards Related to Drop-Offs
Safety precautions for areas with drop-offs.
Safe Right-Angle Stacking Techniques
Guidance for performing right-angle stacking safely.
Chain Slack Hazards
Identifies risks associated with slack chains.
Pallet and Skid Integrity
Ensures safe use of pallets and skids for load support.
Caution Near Electrical Lines
Critical safety warning about proximity to electrical lines.
Solid Tire Considerations
Operational advice related to solid tires.
Understanding Your Forklift Truck
General Component Locations
Identifies the main parts of the forklift truck.
Data Plates and Safety Decals
Explains the importance and location of identification plates and decals.
Forklift Instruments and Controls
Overview of the forklift's dashboard and control layout.
Instrument Panel Functions
Details the indicators and displays on the instrument panel.
Operating Switches and Levers Guide
Explains the function of various switches and levers.
Seat Adjustment for Operator Comfort
Instructions for adjusting the seat for optimal operator position.
Accessing the Battery Compartment
Describes how to access the forklift's battery compartment.
Daily Safety Inspection Procedures
Initial Truck Inspection
Covers the initial steps for inspecting the forklift.
Visual Inspection Checks
Details the visual checks to be performed on the truck.
Functional Check Procedures
Explains how to perform functional checks of the forklift.
Concluding the Inspection Process
Steps to complete and document the daily inspection.
Forklift Operating Procedures
Pre-Operation Checks and Readiness
Ensures the forklift is ready and safe for operation.
Starting from a Safe Condition
Guidelines for safely starting the forklift.
Adjusting the Operator's Seat
Instructions for proper seat adjustment for safe operation.
Starting the Forklift Truck
Step-by-step procedure for starting the forklift.
Controlling Forklift Speed Safely
Techniques for managing speed during operation.
Safe Braking Procedures
How to apply brakes safely for stopping.
Plugging Technique for Direction Change
Explanation of the plugging method for changing direction.
General Safe Operation Practices
Key principles for operating the forklift safely.
Load Handling Techniques
Essential methods for safe and efficient load handling.
Proper Shut Down and Parking
Procedure for safely shutting down and parking the forklift.
Emergency Towing Procedures
Towing Precautions and Safety
Important safety advice before towing a disabled forklift.
Step-by-Step Towing Instructions
Detailed procedures for safely towing the forklift.
Planned Maintenance Program
Introduction to Planned Maintenance
Overview of the importance of planned maintenance for forklifts.
Lift Truck Maintenance Overview
Explains the necessity of regular maintenance for safety and performance.
Planned Maintenance Strategy
Information on setting up and following a planned maintenance program.
Maintenance Interval Guidelines
Recommends intervals for planned maintenance based on usage.
Major Component Locations for PM
Illustrates the location of key components for maintenance.
Daily Maintenance Check List
A checklist for daily maintenance tasks.
Periodic Maintenance Check Schedule
Details scheduled periodic maintenance tasks.
Safe Maintenance Practices
Essential safety rules to follow during maintenance.
Maintenance Guide and Procedures
Provides guidance on performing maintenance tasks.
Visual Inspection for Maintenance
Covers visual inspection points for maintenance.
Checking Hydraulic Fluid Levels
Procedure for checking the hydraulic fluid level.
Critical Fastener Checks
Guidance on inspecting and tightening critical fasteners.
Truck Air Cleaning Procedure
Instructions for cleaning the forklift using compressed air.
Forklift Specifications and Data
General Forklift Specifications
Provides overall technical specifications for the forklift.
Major Component Specifications
Details specifications for key forklift components.
Tightening Torque Values
Lists specified torque values for critical fasteners.
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