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ABM International, Inc.
V1.0
Model: (M) Series
User's Manual
Proprietary information of ABM INTERNATIONAL, Inc. furnished for customer use only.
1
No other uses are authorized without prior written permission of
ABM INTERNATIONAL, INC.

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Summarization of Contents

Section 2: Safety
Safety Introduction
Introduces safety precautions for operating the INNOVA quilting machine.
Safety Policy Statement
Operator responsibility for property and persons, prioritizing safety.
Safety Practices
Lists crucial safety factors and practices for safe operation of the INNOVA machine.
Section 3.0 – Machine Set-Up
Setup Instructions
Details instructions for setting up the INNOVA quilting machine, including initial inspections.
Inspection #2
Confirms electronics function properly; includes electrical shock warning.
Final Test
Details the final inspection steps and button sequences for testing the machine.
Section 4.0 – Machine Operation
Rotating the Sewing Head
Explains how to rotate the INNOVA sewhead for ease of material and maintenance.
Rotating the Sewing Head Back
Details the steps to rotate the sewing head back to its original position.
Installing the Extension Plate
Provides instructions for installing an extension plate onto the INNOVA machine.
Threading the Sewing Head
Step-by-step guide on how to thread the INNOVA sewing machine head.
Changing the Bobbin
Instructions on how to correctly remove and replace the bobbin case and bobbin.
Installing Leaders
Guide on how to properly attach and use the leader material on the machine.
Loading the Fabric and Batting
Step-by-step process for loading quilt backing, batting, and top onto the machine.
Advancing a Quilt
Instructions on how to advance the quilt layers on the machine rollers.
Thread Tension
Explains how to adjust and balance thread tension for optimal stitching.
Troubleshooting Thread Issues
Provides steps to resolve common thread-related problems like breakage.
Thread Breakage
Specific advice for diagnosing and fixing thread breakage issues.
Section 5.0 (M) SERIES LIGHTNING STITCH USER MANUAL
Lightning Stitch Controller and User Interface
Overview of the machine controller and its functions.
Accessing the User Interface
How to access and navigate the main and sleep screens of the user interface.
Screen Selection Side Bar
Explains the side bar used to select different screens within the interface.
Main Screen Overview
Details the functionality and components of the main user interface screen.
Cruise Control Operation
Explains the Cruise Control feature and its operation for stitch regulation.
About Cruise Control
Discusses the purpose and recommended use of Cruise Control in stitch regulation.
Needle Position Settings
How to set the needle position (up or down) when the machine stops sewing.
Thread Break Sensor Function
Explains the function and settings of the thread break sensor.
Stitch Controls Overview
Overview of stitch control options, including manual and preset modes.
Manual Stitch Mode Operation
Details how to operate the machine in manual stitch mode.
Stitch Regulation Explained
Explains stitch regulation and how to adjust stitches per inch.
Tie Function
How to use the Tie function for securing stitches.
Jog Function
Describes the Jog function for incremental needle movement.
Pick Up Function
Explains the Pick Up function for easy bobbin thread retrieval.
Bobbin Counter Usage
How to use and reset the bobbin thread remaining counter.
Timer Function
Details the timer function for tracking machine run time.
Stitch Counter Function
Explains the stitch counter for tracking total stitches.
Laser Light Control
How to toggle the laser light on and off.
LED Light Control
How to adjust the LED light settings (bright, dim, off).
Settings Screen Overview
Overview of the settings screen for sensitivity, tie off, and program controls.
Sensitivity Setting
How to adjust the sensitivity setting for stitch regulation.
Tie Off Stitch Number Setting
Setting the number of stitches for the tie-off function.
Program Controls for Handlebar Buttons
How to set up functions for the handlebar buttons.
Technician Screen Information
Information for technicians, including needle position and stitch counts.
Encoder Display Fields
Explains the X and Y encoder display fields and their function.
Encoder Diameter Setting
How to adjust the encoder diameter setting for stitch per inch.
Indicator Lights for Technicians
How technicians use indicator lights to check component status.
Password Access for Settings
How to use a password to access technician settings.
Machine Stitch Count
Displays the total number of stitches for the machine's life.
Software Version Number
Indicates the installed Lightning Stitch software version.
AutoPilot Mach 3 Screens
Accessing AutoPilot Mach 3 screens if the system is connected.
Running Screen Display
Describes the "MACHINE RUNNING" display and its meaning.
Fault Screen and Error Codes
Explains fault screens, codes, and how to resolve issues.
Section 6.0 (M) SERIES SERVICE MANUAL
Tools Required for Maintenance
Lists the necessary tools for performing maintenance on the INNOVA machine.
Installing a Needle in the INNOVA
Recommends needle types and sizes, and explains differences.
Needle Installation Orientation
Explains the correct orientation of the needle in the needle bar for proper sewing.
Needle Scarf Direction
Details the correct direction for the needle scarf to face towards the machine foot.
Needle Insertion Depth
How to ensure the needle is inserted fully into the needle bar.
Oiling the Hook
Instructions for applying oil to the hook basket for proper operation.
Lubrication Points Diagram
Diagram showing locations for oil and grease application on the machine.
Rotary Thread Tension Assembly
Steps for removing the rotary thread tension assembly.
Check Spring Adjustment
How to adjust the tension assembly's check spring.
Thread Tension Adjustment
How to adjust the thread tension by rotating the nut.
Tension Assembly Installation
Steps for installing the tension assembly and setting the check spring.
Using the Timing Tool Kit
Instructions on using the timing tool kit for needle hook timing.
Needle Low Plug Gauge
Introduces the needle low plug gauge and initial steps for its use.
Needle Plate and Head Rotation
Steps for removing the needle plate and rotating the sewing head.
Manual Hand Wheel Operation
How to manually rotate the sewing head using the hand wheel.
Hand Wheel Sewing Direction
Familiarization with turning the hand wheel in the correct sewing direction.
Needle Bar Positioning
Rotating the hand wheel to set the needle bar to its lowest position.
Plug Gauge Installation
Installing the needle low plug gauge onto the hook center pin.
Needle Alignment with Plug Gauge
Resting the needle point on the plug gauge and tightening the screw.
Removing Timing Tools
Steps to remove the plug gauge, needle, and position finger.
Hook Set Screw Adjustment
Loosening hook set screws for free rotation on the shaft.
Hook Timing Adjustments
Detailed steps for adjusting the hook's rotational and positional timing.
Final Hook Timing Tightening
Tightening hook set screws and removing the timing tool after adjustments.
Position Finger Re-installation
Re-installing the position finger and spacer correctly.
Position Finger Alignment
Adjusting the position finger for correct gap and alignment with the basket groove.
Incorrect Finger Alignment Examples
Illustrations showing incorrect positioning of the finger causing jams or breakage.
Install Needle Scarf Forward
Re-installing the needle with the scarf facing the foot.
Final Rotation Checks
Confirming rotation without needle contact and re-installing plates.
Bobbin Case Backlash Spring Check
How to check and adjust the bobbin case backlash spring for proper tension.
Misadjusted Bobbin Issues
Explains common sewing problems caused by incorrect bobbin tension.
Adjusting the Backlash Spring
Steps for removing and adjusting the bobbin case backlash spring.
Backlash Spring Bending
Detailed instructions on bending the backlash spring for correct installation.
Setting the Hook Timing
Steps to remove the needle plate and loosen hook screws for timing.
Hook Timing Adjustments (Cont.)
Tightening hook screws and setting the positioning finger distance.
Adjusting Hook Positioning Finger
Steps to adjust the hook positioning finger and re-install the needle plate.
Adjusting Presser Foot Height
How to set the presser foot height using a gauge or coin.
Adjusting the Handlebar
How to adjust the main handlebar and microflex portion.
Handlebar Button Replacement
Step-by-step guide for replacing a handlebar button.
Needle Bar Removal and Installation
Procedures for removing and installing the INNOVA needle bar.
Presser Bar Removal and Installation
Procedures for removing and installing the INNOVA presser bar.
SECTION 7: (M) SERIES PARTS DIAGRAM
Installing eDrawings for Parts Diagrams
Instructions on how to install the eDrawings viewer to access parts diagrams.
Using the eDrawings Program
Guidance on navigating and using the eDrawings software for parts diagrams.
SECTION 8: BASIC CLEANING PROCEDURE FOR YOUR INNOVA
Everyday Cleaning
Daily cleaning tasks for the INNOVA machine to ensure longevity.
Hook Cleaning
Detailed instructions for cleaning the hook and surrounding areas.
Needle Bar Cleaning
Procedures for cleaning the needle bar and presser bar.
Monthly Cleaning
Recommended monthly cleaning tasks for the sewhead casting and parts.
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