Related Manuals for Still LXW 20
Summarization of Contents
Foreword
Your industrial truck
General information about the industrial truck, its conformity, and documentation.
General
Details on the truck's compliance with standards and regulations.
Conformity marking
Explanation of CE, UKCA, and EAC conformity markings used by the manufacturer.
Declaration that reflects the content of the declaration of conformity
Details of the declaration confirming compliance with relevant directives.
Information about the industrial truck
Overview of the truck's features, operational guidance, and maintenance.
Technical description
General overview of the tow tractor and platform tractor models and their capabilities.
Labelling points
Identification and explanation of decals and markings on the rear of the tow tractor.
Truck variants
Lists the available models for tow tractors and platform tractors.
Using the industrial truck
Guidance on proper and improper use of the industrial truck.
Intended use
Defines the suitable applications for towing and transporting loads.
Improper use
Details prohibited uses and environments for the industrial truck.
Place of use
Specifies suitable operating environments and conditions for the truck.
Information about the documentation
Information regarding the scope, symbols, and updates of the operating instructions.
Scope of the documentation
Defines the components included in the operating instructions.
Explanation of information symbols used
Explains the meaning of DANGER, WARNING, CAUTION, NOTE, and ENVIRONMENT NOTE symbols.
Supplementary documentation
Details on additional documentation for customer options (CO).
Issue date and topicality of the operating instructions
Information on the document's issue date and potential for changes.
List of abbreviations
Provides a list of abbreviations used in the operating instructions.
Environmental considerations
Information on packaging disposal and component/battery disposal.
Packaging
Instructions for removing and disposing of packaging material.
Disposing of components and batteries
Guidelines for the proper disposal of replaced components and batteries.
Safety
Definition of responsible persons
Defines responsible persons: operating company, specialist, and drivers.
Operating company
Responsibilities of the operating company regarding attachment use and safety.
Specialist
Defines qualifications and experience required for a qualified person.
Drivers
Requirements for drivers, including age, training, and legal aspects.
Basic principles for safe operation
Fundamental principles for ensuring safe operation and handling.
Modifications and retrofitting
Safety implications of modifying or retrofitting the industrial truck.
Non-original parts
Warnings regarding the use and implications of non-original parts.
Damage, defects and misuse of safety systems
Procedures for reporting damage and handling safety system misuse.
Tyres
Factors affecting tyre handling and prohibited conditions.
Medical devices
Precautions regarding electromagnetic interference with medical devices.
Exercise caution when handling gas springs and accumulators
Safety warnings for handling high-pressure gas springs and accumulators.
Residual risk
Discussion of residual risks and dangers present even with safety measures.
Danger to employees
Legal requirements for operating companies regarding employee safety.
Special risks associated with using the truck and attachments
Identifies specific risks related to truck and attachment usage.
Overview of hazards and countermeasures
Table summarizing hazards, actions, and notes for safe operation.
Safety tests
Procedures for carrying out regular testing and insulation testing.
Carrying out regular testing on the industrial truck
Ensuring the truck is checked by a competent person annually or after incidents.
Insulation testing
Requirements for insulation testing according to DIN EN 1175 and VDE 0510.
Safety regulations for handling consumables
Guidelines for safely handling various consumables like battery acid and oils.
Permissible consumables
Information on permitted consumables and associated safety regulations.
Battery
Safety regulations and warnings for handling batteries and battery acid.
Flammable gases
Safety warnings regarding explosion risk from flammable gases during charging.
Oils
Safety warnings about flammability and toxicity of oils.
Hydraulic fluid
Warnings about pressurized hydraulic fluids and health hazards.
Disposal of consumables
Guidelines for proper collection and disposal of materials according to regulations.
Emissions
Information on vibration and noise emissions from the industrial truck.
Vibration
Vibration values determined according to EN 13059 for different truck models.
Noise emissions
Noise measurement procedures and sound pressure levels at the driver's position.
Overviews
Driver's compartment
Overview of the driver's cabin layout and controls.
Display/control unit
Detailed explanation of the display and control unit interface.
Operation
Checks and tasks before daily use
Essential checks and tasks to ensure safe operation before daily use.
Visual inspections and function checking
Daily visual checks for chassis, tow coupling, underside, brakes, steering, and tyres.
Cab
Daily checks related to the cab integrity, windows, handholds, and doors.
Checking the condition of the wheels and tyres
Inspection of tyres for wear, damage, and correct fitting.
Checking the wheel-fastening screws
Procedure for checking and tightening wheel-fastening screws.
Checking tyre pressures
Procedure for checking tyre pressures before each shift start.
Check the service brake for correct function
Procedure to verify the correct function of the service brake.
Checking the regenerative brake
Procedure to check the function of the regenerative brake.
Checking the parking brake
Procedure to check the parking brake function on gradients and level ground.
Checking the emergency off switch
Procedure to check the function of the emergency off switch.
Checking the functions of the interlock
Ensuring interlock functions operate correctly before starting work.
Check the hydraulic oil level
Procedure for checking the hydraulic oil level in tow tractors and platform tractors.
Display-operating unit
Information on operating the display and control unit.
Operating the display-operating unit
How to use the control keys, soft keys, and display elements.
Functions of the control and enter keys
Detailed explanation of the functions of softkeys, menu, scrolling, back, and main display buttons.
Adjusting the position
Procedure for adjusting the position of the display-operating unit.
Access authorisation with PIN code (variant)
Security feature to prevent unauthorized use via PIN code.
Changing the PIN codes
Procedure for changing PIN codes for driver access authorisation.
Access authorisation for the fleet manager (variant)
Configuration options for fleet managers regarding access authorisation.
Changing the fleet manager password
Procedure for changing the fleet manager password for security.
Pre-Shift Check
Guided dialogue to help drivers perform daily visual and function checks.
Description of the Pre-Shift Checks (variant)
Overview of the Pre-Shift Check process and its purpose.
Process
Step-by-step guide for conducting the Pre-Shift Check.
All questions
Catalogue of questions that may be included in the Pre-Shift Check.
Defining the question sequence
Options for setting the sequence of Pre-Shift Check questions (random or fixed).
Displaying the history
How the fleet manager can view the results of past Pre-Shift Checks.
Defining the shift start
Setting up specific start times for shifts when Pre-Shift Check is required.
Resetting the truck restrictions
Procedure for resetting truck functions restricted due to check results.
Driver profiles
Functionality for creating, managing, and selecting individual driver profiles.
Driver profiles (variant)
Overview of the driver profile system allowing up to ten individual profiles.
Creating driver profiles
Steps for fleet managers and drivers to create new driver profiles.
Selecting driver profiles
Procedure for drivers to select their active profile.
Renaming driver profiles
Instructions for renaming driver profiles by drivers or fleet managers.
Deleting driver profiles
Procedure for fleet managers to delete driver profiles.
Lighting
Operation of lighting functions including main beam, indicators, and safety lights.
Switching the lighting on and off
How to operate the rotating ring for lighting functions.
Switching the turn indicators on and off
Procedure for activating and deactivating turn indicators.
Rotating beacon
How to switch the rotating beacon on and off using a softkey.
Turning the hazard warning system on and off
Procedure to activate and deactivate the hazard warning system.
STILL SafetyLight (variant)
Explanation of the STILL SafetyLight visual warning unit for visibility.
StVZO equipment
Information on StVZO equipment and its function for road legality.
Efficiency and drive modes
Details on efficiency modes and their impact on truck performance.
Blue-Q efficiency mode
Functional description of the Blue-Q efficiency mode for energy saving.
Effects on additional consumers
Table showing how Blue-Q affects auxiliary devices like spotlights and wipers.
Configuring Blue-Q
How fleet managers can activate Blue-Q permanently or via softkey.
Drive modes
Explanation of 'STILL Classic' and 'Sprint mode' and their effects.
Cab
Information and safety rules related to the driver's cab.
Cab doors
Overview of available door variants and safety rules for opening/closing.
Safety information and rules of behaviour
Crucial safety warnings regarding cab doors and occupant safety.
Folding doors
Specific information and notes for folding doors.
Sliding doors
Specific information and notes for sliding doors.
Bracket doors
Specific information and notes for bracket doors.
Fabric doors
Specific information and notes for fabric doors.
Heating system (variant)
Operation of the heating system, including safety warnings.
Operating devices of the heating system
Identification and function of heating system controls.
Adjusting the air distributor and roller nozzle
How to adjust air distributors for optimal airflow.
Air conditioning (variant)
Operation of the air conditioning system for cooling and dehumidifying.
Switching the air conditioning on and off
Procedure for activating and deactivating the air conditioning system.
Controlling the temperature
How to adjust the cooling temperature using the heating level control.
"Defog"function
Using the defog function to clear foggy windscreens.
Actuating the front windscreen wiper and washer
Operation of the front windscreen wiper and washer system.
Interior lighting
Operation of the cab interior lighting.
Topping up the washer fluid
Procedure for refilling the washer fluid reservoir.
Protective devices
Information on protective devices for truck components.
Collision protection (variant)
Details on collision protection variants like rear guard grille and front hoop guard.
Rear guard grille
Function and handling of the rear guard grille for load protection.
Lamp guard grille
Function and removal of the lamp guard grille for front lamp protection.
Front hoop guard
Function and adjustment of the front hoop guard for windshield protection.
Collision protection strips
Description of plastic strips for protecting truck sides from damage.
Driving
Comprehensive guide to safe driving practices and regulations.
Safety regulations when driving
Essential rules for safe driving conduct within the plant.
Driving conduct
Rules for maintaining safe speed, braking distance, and traffic awareness.
Roadways
Requirements for roadways, including surface firmness and clearance.
Condition of the roadways
Ensuring roadways are firm, clear, and have adequate load capacity.
Driving on ramps/platforms
Safety precautions when driving on edges like ramps and platforms.
Rules for roadways and the working area
Permitted driving routes and requirements for traffic areas.
Visibility when driving and manoeuvring
Ensuring adequate visibility and using aids for safe driving and maneuvering.
Operating the service brake
Procedure for operating the service brake and its functions.
Operating the horn
How to operate the horn using the lighting lever.
Selecting drive programmes 1 to 3
How to select from three preset driving programmes (1-3).
Selecting drive programme A or B
How to select and configure drive programmes A and B.
Configuring drive programmes A and B
Steps for drivers to configure drive programmes A and B.
Actuating the parking brake
Procedures for actuating the parking brake on gradients and level ground.
Automatic actuation of the electric parking brake when the industrial truck is stationary
How the electric parking brake automatically applies when stationary.
Actuation of the electric parking brake when the industrial truck is in motion
How the electric parking brake functions when the truck is in motion.
Malfunctions in the electric parking brake
Safety warnings and procedures for malfunctions of the electric parking brake.
Message: Apply parking brake via button
Display message indicating parking brake malfunction.
"Safe parking" function
Function monitoring braking effect and alerting the driver if parking is unsafe.
Starting drive mode
Procedure for starting the drive mode, including seat switch and parking brake release.
Changing the drive direction
Steps to change the drive direction using the selection lever.
Speed restriction (variant)
Function to set maximum speed limits, configurable by fleet manager.
Switching the speed restriction on and off
How to activate and deactivate the speed restriction function.
Configuring the speed restriction
Steps for fleet managers to configure speed restriction parameters.
Display for uphill and downhill gradients
How the display shows current gradients and maximum permissible values.
Parking the industrial truck securely and switching it off
Safety procedures for parking the truck and switching it off.
Assistance systems
Details on available assistance systems like Descent Speed Regulation.
Descent Speed Regulation (DSR) (variant)
Assistance system that helps drivers on gradients.
General
Overview of the DSR system and its three different versions.
Operation and function
Details on how DSR Basic, DSR Eco, and DSR Premium versions function.
Calibrating Descent Speed Regulation (DSR)
Steps for calibrating DSR, including entering truck weight and idle position.
Entering the truck weight
Procedure to determine and enter the total actual weight of the truck.
Calibrating the idle position
Procedure to calibrate the idle position of the truck.
Calibration run
Procedure for coordinating truck sensors through a calibration run.
Rear view camera (variant)
Information on the rear view camera system for reversing and maneuvering.
Function
How the camera images are projected and settings are adjusted.
Camera position
Location of the camera on the rear of the truck.
Cleaning
Instructions for cleaning the camera lens and monitor.
Trailer and load
Guidance on handling trailers and loads, including platform panels.
Opening and closing the platform panels
Procedure for opening and closing platform panels for protection.
Opening the side folding platform panel
Steps for opening the side folding platform panel safely.
Closing the side folding platform panel
Steps for securely closing the side folding platform panel.
Opening and closing the rear folding platform panel
Procedure for opening and closing the rear folding platform panel.
Loading a platform
Safety warnings and guidelines for loading platforms.
Securing loads
Methods for securing loads on platform tractors and tow tractors.
Platform tractor
Details on lashing points for securing loads on the platform tractor.
Tow tractor
Methods for securing loads on the tow tractor's battery cover.
Loading trailers
Safety warnings and guidelines for loading trailers.
Towing guidelines
Rules and warnings for towing trailers under various operating conditions.
Permissible trailers
Recommendations for using braked or unbraked trailers.
Reverse inching function
Functionality for gradual movement of the truck for coupling/uncoupling.
Automatic activation of the reverse inching function (variant)
How the reverse inching function activates automatically when the driver leaves the seat.
Activating the reverse inching function via the display-operating unit
Procedure to activate reverse inching via the display unit.
Using the reverse inching function
Safety warnings regarding potential entrapment when using reverse inching.
Warnings for trailer operation
Specific warnings related to trailer operation, such as trapping and coupling issues.
Coupling and uncoupling trailers
Detailed procedures for safely coupling and uncoupling trailers.
Coupling the trailer
Step-by-step guide for coupling trailers with different tow coupling variants.
Uncoupling the trailer
Step-by-step guide for safely uncoupling trailers.
Operating the manual 3-level tow coupling (variant)
Important information and procedure for operating the 3-level tow coupling.
Coupling trailers
Procedure for coupling trailers with the manual 3-level tow coupling.
Maximum support load
Specifies the maximum permissible support load for the manual tow coupling.
Maximum towed load
Specifies the maximum towed load for the manual two-stage trailer coupling.
Ro*244 automatic tow coupling (variant)
Important information and use instructions for the Ro*244 automatic tow coupling.
Use
Details on compatibility and application of the Ro*244 tow coupling.
Coupling trailers
Procedure for coupling trailers with the Ro*244 automatic tow coupling.
Closing the coupling manually
Procedure for manually closing the tow coupling with safety warnings.
Uncoupling the trailer
Procedure for uncoupling the trailer with safety warnings.
HSM 2140 automatic tow coupling (variant)
Important information and use instructions for the HSM 2140 automatic tow coupling.
Using the RO230B tow coupling
Instructions for using the RO230B tow coupling for temporary towing.
Towing trailers
Safety warnings and guidelines for towing trailers.
Procedure in emergencies
Instructions for emergency procedures like shutdown and hammer use.
Emergency shutdown
Procedure for emergency shutdown, including brake application and power disconnection.
Emergency hammer
Information on the location and use of the emergency hammer for rescue.
Emergency operation of the parking brake in the event of a malfunction
Procedure for mechanical release of the parking brake if it malfunctions.
Mechanically releasing the parking brake
Steps to mechanically release the parking brake on tow tractors.
Handling the lead-acid batteries
Safety regulations and maintenance for lead-acid batteries.
Safety regulations for handling the battery
General safety rules for battery handling, charging, and maintenance.
Maintenance personnel
Requirements for personnel performing battery maintenance.
Fire protection measures
Safety measures to prevent fire and explosion risks associated with batteries.
Charging the lead-acid battery
Procedure and safety precautions for charging lead-acid batteries.
Procedure if a lithium-ion battery has a low charge state
Actions to take when a lithium-ion battery has a low charge state.
Handling the lithium-ion batteries
Safety regulations and first-aid measures for lithium-ion batteries.
Safety regulations for handling the lithium-ion battery
General safety guidelines and first-aid for lithium-ion battery handling.
First-aid measures
First-aid procedures for escaping gases or liquids from lithium-ion batteries.
Course of action required if gases or liquids escape
Immediate actions for gas or liquid exposure from lithium-ion batteries.
Maintenance personnel
Maintenance requirements for lithium-ion batteries.
Fire protection measures
Safety measures to prevent fire, short circuits, and explosions with lithium-ion batteries.
General safety regulations for lithium-ion batteries
General safety rules for operating and handling lithium-ion batteries.
Checking the battery charge status
How to read the charge status from the display and battery indicator.
Calibrating the battery charge indicator
Procedure to calibrate the battery charge indicator after battery replacement.
Maintaining the battery
General safety and maintenance guidelines for batteries.
Checking the battery condition, acid level and acid density
Procedure for checking battery condition, electrolyte level, and acid density.
Charging the lithium-ion battery
Procedure and safety precautions for charging lithium-ion batteries.
Replacing and transporting the battery
Instructions for replacing and transporting the battery safely.
Opening and closing the battery hood (variant)
Procedure for opening and closing the battery hood.
Opening the battery hood
Steps to open the battery hood using the interlock handle.
Closing the battery hood
Steps to safely close the battery hood.
Opening the battery hood in an emergency
Procedure to open the battery hood in an emergency using a tool.
Replacing the battery with a truck or hand pallet truck
Procedure for replacing the battery using transport means.
Preparing
Preparation steps before replacing the battery with a truck or pallet truck.
Removing the battery
Step-by-step instructions for safely removing the battery.
Battery latch
Details on the battery latches used to secure the battery.
Installing the battery
Step-by-step instructions for safely installing a new battery.
Replacing the battery using a change frame
Using a change frame for battery replacement with pallet trucks or cranes.
Change frame types
Table showing change frame compatibility with wheelbases and material numbers.
Nameplate of the change frame
Information found on the change frame nameplate.
Changing the battery using a crane
Procedure for replacing the battery using a crane, including safety.
Preparing
Preparation steps before changing the battery using a crane.
Removing the battery
Steps for safely removing the battery using a crane.
Display messages
Information on messages displayed on the unit regarding operation and faults.
Messages
Overview of different types of messages that may appear on the display.
Messages about operation
Messages requiring user action, such as enabling access authorisation.
Messages about the industrial truck
Messages indicating truck faults detected by the control unit.
Cleaning
Instructions for cleaning the industrial truck safely.
Cleaning the industrial truck
General procedures and safety warnings for cleaning the truck.
Cleaning the electrical system
Specific instructions for cleaning electrical system parts safely.
Cleaning the windows
Importance of clean windows for visibility.
After cleaning
Steps to follow after cleaning, including lubrication.
Transporting the industrial truck
Guidelines for safely transporting the industrial truck.
Determining the total actual weight
How to calculate the total weight for transport planning.
Securing the industrial truck for transport
Instructions for securely lashing down the truck for transport.
Lashing down
Procedure for lashing down the truck front and rear using tension belts.
Loading the industrial truck by crane
Instructions and safety warnings for crane loading the truck.
Decommissioning
Procedures for decommissioning and recommissioning the industrial truck.
Decommissioning the industrial truck
Steps to follow when decommissioning the truck for extended periods.
Recommissioning the industrial truck
Steps required to recommission the industrial truck after decommissioning.
Scrapping the industrial truck
Guidelines for dismantling and recycling the industrial truck.
Maintenance
Safety regulations for maintenance
General safety rules and precautions for performing maintenance work.
Lifting and jacking up
Critical safety warnings and procedures for lifting and jacking the truck.
General maintenance information
Information on personnel qualifications and types of maintenance work.
Personnel qualifications
Requirements for qualified and authorised personnel performing maintenance.
Maintenance personnel for batteries
Specific personnel requirements for battery charging, maintenance, and replacement.
Maintenance work without special qualifications
Identification of simple maintenance tasks that do not require special qualifications.
Information for carrying out maintenance
Information needed to determine when maintenance is required.
Maintenance timeframe
Determining maintenance needs based on operating hours and check lists.
Service menu
Accessing maintenance dates stored in the Service menu.
Information for carrying out maintenance
Information required to determine when the truck needs maintenance.
Maintenance timeframe
Determining maintenance needs based on operating hours and check lists.
Service menu
Accessing maintenance dates stored in the Service menu.
Setting up and adjusting the due date counter for maintenance and safety checks
Procedure for setting up and adjusting maintenance and safety check due dates.
Maintenance - 1000 hours/annually
Maintenance tasks required at 1000-hour intervals.
Maintenance - 3000 hours/every two years
Maintenance tasks required at 3000-hour or two-year intervals.
Ordering spare parts and wearing parts
Information on ordering spare parts and the implications of using unapproved parts.
Quality and quantity of the required operating materials
Specifies that only materials from the maintenance data table should be used.
Maintenance data table
Reference table for lubrication points, operating materials, and specifications.
Preserving operational readiness
Procedures for maintaining the truck's operational readiness.
Maintaining the seat belt
Safety warnings and procedures for maintaining the seat belt.
Checking the seat belt
Instructions for checking the seat belt for wear, damage, and proper function.
Cleaning the seat belt
Method for cleaning the seat belt using a brush.
Replacing after an accident
Recommendation to replace the seat belt after any accident.
Checking the driver's seat
Safety checks for the driver's seat and its components after an accident.
Servicing wheels and tyres
Procedures for checking the condition and wear of wheels and tyres.
Checking the condition and wear of the tyres
Guidance on checking tyre wear, damage, and ensuring matching tyres.
Checking wheel fastenings
Procedure for checking and tightening wheel-fastening screws and nuts.
Checking the battery
Reference to checking battery condition, acid level, and density.
Replacing the fuses
Warning about high voltages and procedure for fuse replacement.
Checking the hydraulic system for leak tightness
Procedure for checking hydraulic hoses and pipes for leaks and damage.
Hydraulic hoses
Recommendations for storing and using hydraulic hoses, and criteria for replacement.
Technical data
Tow tractor dimensions
Diagrams illustrating tow tractor dimensions.
VDI datasheet LXT120 0748
Technical specifications for the LXT120 model.
Key data
Key technical data for the LXT120 model.
Weights
Weight specifications for the LXT120 model.
Wheels, chassis frame
Specifications for wheels and chassis of the LXT120 model.
Basic dimensions
Basic dimensional data for the LXT120 model.
Performance data
Performance data including driving speed and tractive force for LXT120.
VDI datasheet LXT180 0749
Technical specifications for the LXT180 model.
Wheels, chassis frame
Specifications for wheels and chassis of the LXT180 model.
Basic dimensions
Basic dimensional data for the LXT180 model.
Performance data
Performance data including driving speed and tractive force for LXT180.
Electric motor
Specifications for the electric motor of the LXT180 model.
Miscellaneous
Miscellaneous technical data for the LXT180 model.
VDI datasheet LXT250 0750/0751
Technical specifications for the LXT250 models.
Key data
Key technical data for the LXT250 models.
Weights
Weight specifications for the LXT250 models.
Wheels, chassis frame
Specifications for wheels and chassis of the LXT250 models.
Basic dimensions
Basic dimensional data for the LXT250 models.
Performance data
Performance data for the LXT250 models.
Electric motor
Specifications for the electric motor of the LXT250 models.
VDI datasheet LXW 20 0753
Technical specifications for the LXW 20 model.
Key data
Key technical data for the LXW 20 model.
Weights
Weight specifications for the LXW 20 model.
Wheels, chassis frame
Specifications for wheels and chassis of the LXW 20 model.
Basic dimensions
Basic dimensional data for the LXW 20 model.
Performance data
Performance data for the LXW 20 model.
Electric motor
Specifications for the electric motor of the LXW 20 model.
VDI datasheet LXW 30 0754
Technical specifications for the LXW 30 model.
Key data
Key technical data for the LXW 30 model.
Weights
Weight specifications for the LXW 30 model.
Wheels, chassis frame
Specifications for wheels and chassis of the LXW 30 model.
Basic dimensions
Basic dimensional data for the LXW 30 model.
Performance data
Performance data for the LXW 30 model.
Electric motor
Specifications for the electric motor of the LXW 30 model.
Battery specifications for lead-acid batteries
Technical specifications for lead-acid batteries.
Battery specifications for lithium-ion batteries
Technical specifications for lithium-ion batteries.
Eco-design requirements for electric motors and variable speed drives
Information on eco-design exemptions for electric motors and drives.
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