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Summary of Contents for EHRLE KD523 Premium
- Page 1 Operator Installation and Operating Instruction High Pressure Cleaner - Cold water, mobile Series KD 2x2 KD523 Premium (DE/UK) KD523 Standard (DE/UK) 301801-DE/UK-A • 1/2021 • H.S English...
- Page 2 Declaration of Conformity Manufacturer: Ehrle GmbH Address: Industriestraße 3 D – 89165 Dietenheim Product: KD523 (DE/UK) Standard KD523 (DE/UK) Premium High Pressure Cleaner - Cold water, mobile Series 2x2 The product given below is in conformity with the European Directives:...
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Page 3: Table Of Contents
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Table of content User information General ............................5 Functional device concept ......................5 Terminology ..........................6 Meaning of the emphasis ......................6 Meaning of the symbols ......................7 Target group ..........................8 Warranty and Liability ........................9 Environmental protection ......................10 Safety General safety information .......................11... - Page 4 Cleaning detergent operation ....................35 Decommissioning Temporary decommissioning ....................36 Decommissioning for a longer period of time ................37 Maintenance General Information ........................38 EHRLE Maintenance and Inspection Contract ................38 Maintenance work ........................38 8.3.1 Frost Protection ........................40 8.3.1.1 Drain water from high pressure cleaner ..................40 8.3.1.2...
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Page 5: General
General General information For a comprehensive advice and information on the High Pressure Cleaner cold water, mobile - Series 2x2 please contact the EHRLE Customer Service. With the purchase of a EHRLE High Pressure Cleaner cold water, mobile - Series 2x2 you are the owner of a quality product, which is characterised by: ●... -
Page 6: Terminology
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Terminology In this manual the terminology listed below is replaced by the relevant short terms whenever possible ● High Pressure Cleaner high pressure cleaner or device cold water, mobile - Series 2x2 ●... -
Page 7: Meaning Of The Symbols
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Meaning of the symbols Symbol Meaning WARNING Follow instructions! Non-observance or neglecting of prescribed instructions, incorrect operation or misuse of the device may endanger life and limb of persons. WARNING Danger of death due to electric shock. -
Page 8: Target Group
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Symbol Meaning CAUTION Observe instructions for installation, device adjustment, operation, maintenance and repair. Non-observance or neglecting prescribed instructions, incorrect operation or misuse of the device may result in damage to device parts, assemblies or components. -
Page 9: Warranty And Liability
High Pressure Cleaner cold water, mobile Series 2x2 Warranty and Liability The EHRLE High Pressure Cleaner cold water, mobile - Series 2x2 may only be used for its intended purpose. Intended use includes: ● Operation only by authorised persons who ○... -
Page 10: Environmental Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Environmental protection Note on recycling The packaging materials are recyclable. Please do not throw the packaging into the household waste, but recycle it. Note on disposal Old appliances contain valuable recyclable materials which should be recycled. -
Page 11: Safety
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Safety General safety information Observe the respective national regulations of the legislator for liquid sprayers. Observe the relevant national regulations of the legislator on accident prevention. Liquid sprayers must be inspected regularly and the result of the inspection must be recorded in writing. -
Page 12: Accident Prevention Regulations
If the sound levels exceed the permissible values, the personnel and persons in the area of exposure must wear hearing protection. The sound level for EHRLE high pressure cleaners under maximum load is 82 dB (A). A high sound level over a long period can cause hearing loss. If... -
Page 13: Periodic Inspections
In the appendix of this manual there is a test sheet (proof of customer service) to record the tests carried out. EHRLE service technicians are experts and can be consulted and commissioned by EHRLE service for this prescribed inspection. Design changes to the device Design changes to the high pressure cleaner are not permitted. -
Page 14: Product Description
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Product description Device views Series 2x2, Standard Trigger gun Unloader valve Device switch On/Off Spray lance 900 mm with vario nozzle Connection water inlet with filter Power cord High pressure outlet (pump) 10 Power plug 230 V Detergent suction hose with filter 11 UK power plug 240 V Pressure gauge Fig. 3 - 1 KD523 Standard, total and rear view 14 of 48 301801 •... -
Page 15: Device Views Series 2X2, Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Device views Series 2x2, Premium Trigger gun Unloader valve Hose reel Spray lance 900 mm with rotary nozzle Device switch On/Off 10 Spray lance 900 mm with vario nozzle Connection water inlet with filter 11 Power cord High pressure outlet (pump) 12 Power plug 230 V Detergent suction hose with filter 13 UK power plug 240 V Pressure gauge... -
Page 16: Type Plate Device Version Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Type plate device version Standard KD523 Standard Type plate device version Premium KD523 Premium Serial number The serial number on the type plate uniquely identifies the product. It is required for Ehrle customer service. 16 of 48 301801 • 1/2021 • H.S. -
Page 17: Technical Data
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Technical Data High Pressure Cleaner cold water, mobile - Series 2x2 / Series 2x2 UK Version Version Standard / Premium Standard / Premium KD523 KD523 UK Electrical connection Mains voltage Phase Mains frequency Connected load... - Page 18 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Version Version Standard / Premium Standard / Premium KD523 KD523 UK Masse und Abmessungen Weight Standard (with packaging) 33 (37) 33 (37) Premium (with packaging) 35 (39) 35 (39) Length (with packaging) 400 (420) 400 (420) Width (with packaging)
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Page 19: Device Assembly
For loads of more than 23 kg, use suitable lifting equipment (e.g. forklift, lift truck). General Information For detailed advice and information on the device assembly of the High Pressure Cleaner cold water, mobile - Series 2x2, please contact the EHRLE customer service. 19 of 48 301801 • 1/2021 • H.S. -
Page 20: Accessories For Kd523-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Accessories for KD523-Standard High pressure cleaner Spray lance 900 mm Trigger gun HP-Hose with vario nozzle DN6 10 m Water inlet filter Fig. 4 - 1 Accessories for KD523-Standard 20 of 48 301801 •... -
Page 21: Accessories For Kd523-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Accessories for KD523-Premium High pressure cleaner Spray lance 900 mm Spray lance 900 mm Trigger gun with vario nozzle with rotary nozzle HP-Hose DN6 15 m Water inlet filter Fig. 4 - 2 Accessories for KD523-Premium 21 of 48 301801 •... -
Page 22: Device Assembly
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Device assembly 4.3.1 Device version Standard General information The following assembly instruction provides a general example of assembling the device version Standard. For device assembly proceed as follows: Provide the filter to the water inlet ○... -
Page 23: Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Mounting the trigger gun onto the spray lance ○ Pull back the quick lock (see figure lower left) of the trigger gun and insert the lance. ○ After inserting the lance, make sure that the quick lock arrests fully forward again. ... - Page 24 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Moving crank handle to the working position ○ Turn the handle 180 ° into the working position. Engage crank handle in the end position ○ Let the crank handle engage again in the end position. ...
- Page 25 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Attaching connection hose to the pump outlet ○ Attach the connection hose to the high pressure pump outlet and tighten by hand. Connecting the HP-Hose to trigger gun ○...
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Page 26: Commissioning
The first commissioning and the first cleaning operation serve to check the correct functioning of the device, if damage to components that is not immediately visible during transport has occurred. If the device functions incorrectly, consult the EHRLE customer service immediately. Select location for device operation WARNING Select a suitable and permissible operating location. -
Page 27: Establishing The Water Connection
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Establishing the water connection CAUTION Do not operate the device with contaminated or too hot water. Operate the high pressure cleaner only with clear and unpolluted water. The water inlet temperature to the device may be max. 45 °C. Dirty or too hot water can damage the high pressure cleaner. -
Page 28: Establishing The Electrical Mains Connection
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Establishing the electrical mains connection WARNING Ensure that the electrical connection is properly installed. Only connect the device to voltage sources earthed in accordance with the safety regulations (mains connection of buildings or mains junction box e.g. on construction sites). -
Page 29: Commissioning The Device
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Unwind the mains cable from the holder and place it on the floor. When using extension cables, unwind the cable from the drum and place it on the floor. Plug the mains cable plug into the socket. Commissioning the device For commissioning the device proceed as follows: ... -
Page 30: Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Operation Control and indicator elements of the device Device version Standard Device version Premium Trigger gun Pressure gauge Device switch On/Off Unloader valve Fig. 6 - 1 Control and indicator elements, device version Standard and Premium 30 of 48 301801 •... -
Page 31: Control Elements Of The Trigger Gun
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Control elements of the trigger gun The following figure shows the control elements of the trigger gun. To assemble (disassemble) the spray lance to the (from the) trigger gun see arrows in the figure below. Trigger gun Trigger lever Quick lock Locking lever (safety device) Spray lance Notch for locking lever (arresting) Fig. -
Page 32: Cleaning Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 In case of accidents with persons or for accident prevention during device operation, perform an EMERGENCY STOP switch-off as follows: If necessary, if persons are still exposed to electric shock, switch off the mains voltage to the device via the circuit breaker (building connection) or disconnect the power supply cable from the mains socket. ... - Page 33 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Fig. 6 - 3 Recoil force when switching on the trigger gun WARNING Danger of burns and scalds by hot surfaces or water. The device is designed for a water inlet temperature of up to 45 °C. During operation with hot water inlet, surfaces of device parts or cleaning objects may get hot (parts of pump, metal parts of spray lance etc.).
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Page 34: Operation With Cleaning Detergent (Chemistry)
(chemistry) WARNING Only use permitted detergents. Only use cleaning detergents approved by the manufacturer EHRLE. The use of inadmissible detergents can endanger the operational safety of the device and thus the life and limb of persons. There is a risk of poisoning or caustic burns with cleaning detergents. -
Page 35: Cleaning Detergent Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 6.5.2 Cleaning detergent operation CAUTION Chemical dry run or inadmissible detergents can damage the device. Before starting cleaning detergent operation, make sure that the cleaning agent container is sufficiently filled with cleaning agent. Intake air or inadmissible detergents causes damage to seals and pumps. For operation with cleaning detergents proceed as follows: ... -
Page 36: Decommissioning
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Decommissioning General Information Provide a frost sheltered location for the high pressure cleaner as well as all accessories (trigger gun, spray lance, water inlet hose, etc.) for ● temporary storage until the next operation or ●... -
Page 37: Decommissioning For A Longer Period Of Time
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Decommissioning for a longer period of time If the high pressure cleaner is to be taken out of operation for a longer period of time, refer to Section 7.1 and take it out of operation. Store the device in a frost-protected room. -
Page 38: Maintenance
● Guarantee of operational safety. ● Achieving a long service life. ● Maintaining the performance. EHRLE Maintenance and Inspection Contract With the sale of the high pressure cleaner the manufacturer EHRLE offers a maintenance contract or especially a safety inspection agreement. The main- tenance contract includes: ● Maintenance and repair work ●... - Page 39 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Period Component Measure Authorized personnel Daily Trigger gun Check if trigger gun closes tightly; check Trained operator function of mechanical locking to prevent unintentional switch-on; replace defective trigger gun. HP-Hoses Check the HP-Hoses (see Section 8.3.3).
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Page 40: Frost Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 8.3.1 Frost Protection For optimum protection, operate or store the device in a frost-protected area. If the device is exposed to temperatures below freezing point during temporary or prolonged decommissioning (e.g. storage in warehouse), frost protection must be provided (see Section 8.3.1.1 and Section 8.3.1.2). -
Page 41: Checking The Hp-Hoses
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 8.3.3 Checking the HP-Hoses WARNING Operation with worn, damaged or repaired HP-Hoses can endanger life and limb of persons. Ensure that HP-Hoses are removed immediately in the case of: ● Signs of wear. ●... -
Page 42: Troubleshooting
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Troubleshooting WARNING Carry out troubleshooting and rectification properly. Maintenance measures may only be carried out by authorised personnel (see Tab. 9-1). Before carrying out any troubleshooting activities, take the high pressure cleaner out of operation and disconnect it from the building‘s electrical power supply or from the mains junction box (e.g. - Page 43 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Error Possible cause Remedying Authorized personnel Pump opera- External detergent container is Fill or top up (if necessary) the Trained operator tion unstable, empty or not filled sufficient. detergent container with approved provides no detergent.
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Page 44: Notes
Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Notes 44 of 48 301801 • 1/2021 • H.S. - Page 45 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 45 of 48 301801 • 1/2021 • H.S.
- Page 46 Series 2x2 Test report for the annual safety inspection in accordance with the insurance association Certificate Prüfprotokoll EHRLE Hochdruckreiniger □ KD523 Std/Prem Test report EHRLE High-Pressure-Machines KD523-UK Std/Prem □ Name der Prüfperson: Name of the Test-Engineer: Prüfspannung für alle KD2x2-Geräte...
- Page 47 Operating Instruction High Pressure Cleaner cold water, mobile Series 2x2 Proof of customer service Device type Manufacture no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature 47 of 48...
- Page 48 EHRLE GmbH • D-89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited.
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