Related Manuals for EHRLE 4x4 Food Series
Summary of Contents for EHRLE 4x4 Food Series
- Page 1 Operator Installation and Operating Instructions High Pressure Cleaner - Cold water, mobile Series 4x4 Food KD1140-F-Premium 4x4 KD1140-F-Standard 4x4 300905-DE/UK-A • 1/2024 • H.S English...
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Page 2: Declaration Of Conformity
Declaration of Conformity Manufacturer: Ehrle GmbH Address: Industriestraße 3 D – 89165 Dietenheim KD1140-F-Standard Product: High Pressure Cleaner cold water, mobile KD1140-F-Premium Series 4x4 Food The product given below is in conformity with the European Directives: Relevant EC Directives: 2000/14/EG... -
Page 3: Table Of Contents
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Table of Content User information General ............................5 Functional device concept ......................5 Terminologie ..........................6 Meaning of the emphasis ......................6 Meaning of the symbols ......................6 Target groups ...........................8 Warranty and Liability ........................8 Environmental protection ......................9 Safety General safety information .......................10... - Page 4 Device version Standard ......................41 7.1.2 Device version Premium ......................42 Decommissioning for a longer period of time ................43 Maintenance General Information ........................44 EHRLE Maintenance and Inspection Contract ................44 Maintenance work ........................44 8.3.1 Frost Protection ........................46 8.3.1.1 Drain water from high pressure cleaner ..................46 8.3.1.2...
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Page 5: User Information
For a comprehensive advice and information on the High Pressure Cleaner cold water, mobile - Series 4x4 Food please contact the EHRLE Customer Service. With the purchase of an EHRLE High Pressure Cleaner you are the owner of a quality product, which is characterised by: ● user-friendliness, ●... -
Page 6: Terminologie
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Terminologie In this manual the terminology listed below is replaced by the relevant short terms whenever possible ● High Pressure Cleaner cold high pressure cleaner or device water, mobile - Series 4x4 Food ●... - Page 7 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Symbol Meaning WARNING Danger of burns and scalds. When operating with a water inlet temperature of up to 80 °C the cleaning objects, the hot water emerging from the trigger gun, surfaces of the cleaning objects or device components can become hot.
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Page 8: Information On Disposal
● device mounting in the delivery state ● general cleaning works. Warranty and Liability The EHRLE High Pressure Cleaner cold water, mobile - Series 4x4 Food may only be used for its intended purpose. Intended use includes: ● Operation only by authorised persons who ○... -
Page 9: Environmental Protection
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food ● The high pressure cleaner must be switched off immediately and taken out of operation if defects, faults or deficiencies occur on ○ device parts, assemblies or components ○ cables ○ HP-Hoses. ● No constructive changes may be made to the device. ● The device may only be operated in the configuration certified by the manufacturer. Operation with subsequently installed modules, components or additional devices is not permitted and may endanger life and limb of persons or lead to damage to the device. -
Page 10: Safety
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Safety General safety information Observe the respective national regulations of the legislator for liquid sprayers. Liquid sprayers must be inspected regularly and the result of the inspection must be recorded in writing. - Page 11 If the sound levels exceed the permissible values, the personnel and persons in the area of exposure must wear hearing protection. The sound level for EHRLE high pressure cleaners under maximum load is 82 dB (A). A high sound level over a long period can cause hearing loss. If...
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Page 12: Accident Prevention Regulations
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Using the device for longer periods can cause poor circulation in the hands due to vibrations. A general period of use cannot be set, because this depends on several influencing factors: ●... -
Page 13: Guidelines For Liquid Sprayers
In the appendix of this manual there is a test sheet (proof of customer service) to record the tests carried out. EHRLE service technicians are experts and can be consulted and commissioned by EHRLE service for this prescribed inspection. 2.10 Design changes to the system Design changes to the high pressure cleaner are not permitted. -
Page 14: Product Description
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Product description Device views KD1140-F-Standard 4x4 Double spray lance Pressure gauge Trigger gun Unloader valve Device switch On/Off Filter neck for cleaning detergent Detergent container 10 Power cord Connection water inlet with filter 11 Power plug 400 V High pressure outlet (pump) Fig. -
Page 15: Device Views Kd1140-F-Premium 4X4
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Device views KD1140-F-Premium 4x4 Control panel with High pressure outlet (pump) Detergent control valve (blue) Unloader valve Device switch On/Off (red) Pressure gauge Double spray lance Power plug 400 V Trigger gun 10 Power cord Hose reel 11 Detergent suction hose with filter... -
Page 16: Type Plates
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Type plates KD1140-F-Standard 4x4 KD1140-F-Premium 4x4 Serial number The serial number on the type plate uniquely identifies the product. It is required for Ehrle customer service. Technical Data Standard/Premium KD1140 Electrical connection Mains voltage 400 - 415 Phase Mains frequency Connected load Current (max.) - Page 17 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Standard/Premium KD1140 Water connection Max. feed pressure Max. feed temperature ° C Feed volume l/min Suction height Performance data device Nozzle size Operating pressure 30 - 180 3 - 18 Max.
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Page 18: Device Assembly
For loads of more than 23 kg, use suitable lifting equipment (e.g. forklift, lift truck). General Information For detailed advice and information on the device assembly of the High Pressure Cleaner cold water, mobile - Series 4x4 Food, please contact the EHRLE customer service. 18 of 52 300905 • 1/2024 • H.S. -
Page 19: Accessories For Kd1140-F-Standard
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Accessories for KD1140-F-Standard High pressure cleaner Double spray lance Trigger gun HP-Hose blue without attachments Soft Touch length 10 m Handle, screws, washers Fig. 4 - 1 Accessories for KD1140-F-Standard 19 of 52 300905 •... -
Page 20: Accessories For Kd1140-F-Premium
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Accessories for KD1140-F-Premium High pressure cleaner Double spray lance Connection hose to Trigger gun without attachments hose reel Soft Touch HP-Hose blue, Hose holder clip, Handle with hose reel, length 15 m screw, nut screws, washers... -
Page 21: Device Assembly
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Device assembly 4.3.1 Device version Standard General information The following assembly instruction provides a general example of assembling the device version Standard. For device assembly proceed as follows: ... - Page 22 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Connecting the HP-Hose to trigger gun ○ Attach the hose end with the bend protection to the trigger gun and tighten by hand. Mounting the trigger gun onto the spray lance ○...
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Page 23: Device Version Premium
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food 4.3.2 Device version Premium General information The following assembly instruction provides a general example of assembling the device version Premium. For device assembly proceed as follows: Installing the handle with hose reel ○... - Page 24 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Moving crank handle to working position ○ Turn the handle 180 ° into the working position. Mounting the HP-Hose to the hose reel ○ Unwind HP-Hose and lay out straight. ○...
- Page 25 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Attaching connection hose to hose reel ○ Attach the connection hose to the hose reel connection adapter and tighten by hand. ○ While tightening the screw connection, stabilize the device with your free hand.
- Page 26 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Connecting to the water supply net ○ Connect the filter to the water inlet adapter on the pump water inlet. ○ Connect the water supply hose 1/2“ (DN13) to the filter. 26 of 52 300905 • 1/2024 • H.S.
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Page 27: Commissioning
The first commissioning and the first cleaning operation serve to check the correct functioning of the device, if damage to components that is not immediately visible during transport has occurred. If the device functions incorrectly, consult the EHRLE customer service immediately. Select location for device operation WARNING Select a suitable and permissible operating location. -
Page 28: Establishing The Water Connection
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Establishing the water connection CAUTION Do not operate the device with contaminated or too hot water. Operate the high pressure cleaner only with clear and unpolluted water. The water inlet temperature to the device may be max. -
Page 29: Establishing The Electrical Mains Connection
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Establishing the electrical mains connection WARNING Ensure that the electrical connection is properly installed. Only connect the device to voltage sources earthed in accordance with the safety regulations (mains connection of buildings or mains junction box e.g. on construction sites). -
Page 30: Commissioning The Device
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Commissioning the device For commissioning the device proceed as follows: Open the water supply from the tap water network via the shut-off valve. Switch on the mains voltage via the main switch or circuit breaker of the mains connection (e.g. -
Page 31: Operation
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Operation Control and indicator elements of the device Device version Standard Device version Premium Trigger gun Device switch On/Off Unloader valve Detergent control valve (only Premium) Pressure gauge Fig. 6 - 1 Controls and indicator elements, examples for version Standard and Premium 31 of 52 300905 •... -
Page 32: Control Elements Of The Trigger Gun
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Control elements of the trigger gun The following figure shows the control elements of the trigger gun. To assemble (disassemble) the spray lance to the (from the) trigger gun see arrows in the figure below. Trigger gun Trigger lever Quick lock Locking lever (safety device) Spray lance Notch for locking lever (arresting) -
Page 33: Cleaning Operation
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food In case of accidents with persons or for accident prevention during device operation, perform an EMERGENCY STOP switch-off as follows: If necessary, if persons are still exposed to electric shock, switch off the mains voltage to the device via the circuit breaker (building connection) or disconnect the power supply cable from the mains socket. - Page 34 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Fig. 6 - 3 Recoil force when switching on the trigger gun WARNING Danger of burns and scalds by hot surfaces or water. The device is designed for a water inlet temperature of up to 80 °C. During operation with hot water inlet, surfaces of device parts or cleaning objects may get hot (parts of pump, metal parts of spray lance etc.).
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Page 35: Operation With Cleaning Detergent (Chemistry)
(chemistry) WARNING Only use permitted detergents. Only use cleaning detergents approved by the manufacturer EHRLE. The use of inadmissible detergents can endanger the operational safety of the device and thus the life and limb of persons. There is a risk of poisoning or caustic burns with cleaning detergents. -
Page 36: Cleaning Detergent Operation With Version Standard
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food 6.5.2 Cleaning detergent operation with version Standard CAUTION Chemical dry run or inadmissible detergents can damage the device. Before starting cleaning detergent operation, make sure that the cleaning detergent container is sufficiently filled with cleaning detergent. -
Page 37: Cleaning Detergent Operation With Version Premium
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Trigger gun Double spray lance Handle, rotatable for changeover for detergent supply Fig. 6 - 4 Double spray lance with rotatable handle for changeover to detergent supply 6.5.3 Cleaning detergent operation with version Premium... -
Page 38: Special Application Of Detergent Agents For Food Appliance (Only Version Premium)
Make sure that the quick lock locks fully forward again after inserting the mounting kit. The 2 litre bottle can be obtained from Ehrle with the desired chemistry. The cleaning agent is sucked in during operation via the injection principle and mixed directly into the high pressure jet. - Page 39 General information The Fig. 6-5 and Fig. 6-6 show ● Soft Foam Set ● 2 l Soft Foam bottle. Both items are available from Ehrle Service as options. 39 of 52 300905 • 1/2024 • H.S.
- Page 40 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Outlet funnel of Soft Foam Set 2 l Soft Foam Bottle Fig. 6 - 6 Soft Foam Set with 2 l Soft Foam bottle 40 of 52 300905 •...
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Page 41: Außerbetriebnahme
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Außerbetriebnahme General Information Provide a frost sheltered location for the high pressure cleaner as well as all accessories (trigger gun, spray lance, water inlet hose, etc.) for ●... -
Page 42: Device Version Premium
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Wind up the power cable on the device holder. Roll up HP-Hose. Stow the accessories on the device holdings provided. 7.1.2 Device version Premium After completion of cleaning work for temporary decommissioning until the next use, proceed as follows: ... -
Page 43: Decommissioning For A Longer Period Of Time
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Decommissioning for a longer period of time If the high pressure cleaner is to be taken out of operation for a longer period of time, refer to Section 7.1 and take it out of operation. Store the device in a frost-protected room. -
Page 44: Maintenance
● Guarantee of operational safety. ● Achieving a long service life. ● Maintaining the performance. EHRLE Maintenance and Inspection Contract With the sale of the high pressure cleaner the manufacturer EHRLE offers a maintenance contract or especially a safety inspection agreement. The main- tenance contract includes: ● Maintenance and repair work ●... - Page 45 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Period Component Measure Authorized personnel Daily Trigger gun Check if trigger gun closes tightly; check Trained operator function of mechanical locking to prevent unintentional switch-on; replace defective trigger gun.
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Page 46: Frost Protection
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food 8.3.1 Frost Protection For optimum protection, operate or store the device in a frost-protected area. If the device is exposed to temperatures below freezing point during temporary or prolonged decommissioning (e.g. -
Page 47: Checking The Hp-Hoses
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food 8.3.3 Checking the HP-Hoses WARNING Operation with worn, damaged or repaired HP-Hoses can endanger life and limb of persons. Ensure that HP-Hoses are removed immediately in the case of: ●... -
Page 48: Troubleshooting
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Troubleshooting WARNING Carry out troubleshooting and rectification properly. Maintenance measures may only be carried out by authorised personnel (see Tab. 9-1). Before carrying out any troubleshooting activities, take the high pressure cleaner out of operation and disconnect it from the building‘s electrical power supply or from the mains junction box (e.g. - Page 49 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Error Possible cause Remedying Authorized personnel Pump opera- Detergent container is empty Fill or top up (if necessary) the Trained operator tion unstable, or not filled sufficient. detergent container with approved provides no detergent.
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Page 50: Notes
Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Notes 50 of 54 300905 • 1/2024 • H.S. - Page 51 Installation and Operating Instructions High Pressure Cleaner cold water, mobile Series 4x4 Food Proof of customer service Device type Manufacture no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings:...
- Page 52 EHRLE GmbH • 89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited.
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