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Related Manuals for EHRLE KD Series
Summary of Contents for EHRLE KD Series
- Page 1 Operator Installation and Operating Instruction High Pressure Cleaner - Cold water, mobile Series KD 3x3 KD623 Premium (DE/UK) KD823 Premium (DE/UK) KD940 Premium (DE) KD623 Standard (DE/UK) KD823 Standard (DE/UK) KD940 Standard (DE) 300781-DE/UK-A • 1/2021 • H.S English...
- Page 2 Declaration of Conformity Manufacturer: Ehrle GmbH Address: Industriestraße 3 D – 89165 Dietenheim Product: KD623 (DE/UK) KD823 (DE/UK) High Pressure Cleaner cold water, mobile KD940 (DE) Series 3x3 Each Standard and Premium The product given below is in conformity with the European Directives:...
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Page 3: Table Of Contents
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Inhaltsverzeichnis User information General ............................5 Functional device concept ......................5 Terminology ..........................6 Meaning of the emphasis ......................6 Meaning of the symbols ......................6 Target groups ...........................8 Warranty and Liability ........................8 Environmental protection ......................9 Safety General safety information .......................10 Autorisierte Personen für Gerätezugang ..................10... - Page 4 Device version Standard ......................41 7.1.2 Device version Premium ......................42 Decommissioning for a longer period of time ................42 Maintenance General Information ........................43 EHRLE Maintenance and Inspection Contract ................43 Maintenance work ........................43 8.3.1 Frost Protection ........................45 8.3.1.1 Drain water from high pressure cleaner ..................45 8.3.1.2...
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Page 5: User Information
General General information For a comprehensive advice and information on the High Pressure Cleaner cold water, mobile - Series 3x3 please contact the EHRLE Customer Service. With the purchase of a EHRLE High Pressure Cleaner cold water, mobile - Series 3x3 you are the owner of a quality product, which is characterised by: ●... -
Page 6: Terminology
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Terminology In this manual the terminology listed below is replaced by the relevant short terms whenever possible ● High Pressure Cleaner high pressure cleaner or device cold water, mobile - Series 3x3 ●... - Page 7 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Symbol Meaning WARNING Danger of burns and scalds. When operating with a water inlet temperature of up to 45 °C the cleaning objects, the hot water emerging from the trigger gun, surfaces of the cleaning objects or device components can become hot.
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Page 8: Target Groups
● device mounting in the delivery state ● general cleaning works. Warranty and Liability The EHRLE High Pressure Cleaner cold water, mobile - Series 3x3 may only be used for its intended purpose. Intended use includes: ● Operation only by authorised persons who ○... -
Page 9: Environmental Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 ○ device parts, assemblies or components ○ electrical cables ○ HP-Hoses. ● The high pressure cleaner must be switched off immediately and taken out of operation if defects, faults or deficiencies occur on ○ device parts, assemblies or components ○ electrical cables ○ HP-Hoses. ● No constructive changes may be made to the device. ●... -
Page 10: Safety
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Safety General safety information Observe the respective national regulations of the legislator for liquid sprayers. Observe the relevant national regulations of the legislator on accident prevention. Liquid sprayers must be inspected regularly and the result of the inspection must be recorded in writing. -
Page 11: Accident Prevention Regulations
If the sound levels exceed the permissible values, the personnel and persons in the area of exposure must wear hearing protection. The sound level for EHRLE high pressure cleaners under maximum load is 82 dB (A). A high sound level over a long period can cause hearing loss. If... -
Page 12: Periodic Inspections
In the appendix of this manual there is a test sheet (proof of customer service) to record the tests carried out. EHRLE service technicians are experts and can be consulted and commissioned by EHRLE service for this prescribed inspection. Design changes to the device Design changes to the high pressure cleaner are not permitted. -
Page 13: Product Description
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Product description Device views Series 3x3, Standard Spray lance with adjustable nozzle Unloader valve Trigger gun 10 Filler neck for cleaning detergent Device switch On/Off 11 Power plug 400 V (KD940-Standard) Detergent container 12 UK power plug 240 V Pressure gauge (KD623-UK-, KD823-UK-Standard) Filter... -
Page 14: Device Views Series 3X3, Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views Series 3x3, Premium Spray lance with rotary nozzle High pressure outlet (pump) Spray lance with nozzle protection Unloader valve Trigger gun 10 Power plug 400 V (KD940-Premium) Hose reel 11 UK Power plug 240 V Control panel with (KD623-UK-, KD823-UK-Premium) -
Page 15: Type Plates Device Version Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Type plates device version Standard KD623-Standard KD823-Standard 1/N/PE/AC/50Hz/230V 1/N/PE/AC/50Hz/230V KD940-Standard 1/N/PE/AC/50Hz/230V KD623-UK-Standard KD823-UK-Standard 1/N/PE/AC/50Hz/230V 1/N/PE/AC/50Hz/230V 15 of 54 300781 • 1/2021 • H.S. -
Page 16: Type Plates Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Type plates device version Premium KD623-Premium KD823-Premium 1/N/PE/AC/50Hz/230V 1/N/PE/AC/50Hz/230V KD940-Premium 1/N/PE/AC/50Hz/230V KD623-UK-Premium KD823-UK-Premium 1/N/PE/AC/50Hz/230V 1/N/PE/AC/50Hz/230V 16 of 54 300781 • 1/2021 • H.S. -
Page 17: Serial Number
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Serial number The serial number on the type plate uniquely identifies the product. It is required for Ehrle customer service. Technical Data 3.6.1 High Pressure Cleaner cold water, mobile Series 3x3 Version Standard and Premium KD623 KD823 KD940 Electrical connection Mains voltage 400 - 415... - Page 18 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Version Standard and Premium KD623 KD823 KD940 Max. operating over-pressure 16,5 Discharge capacity 300 - 600 300 - 720 300 - 840 Recoil force trigger gun 33,2 35,5 48,1 Pump speed 1400 1400 1400...
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Page 19: High Pressure Cleaner Cold Water, Mobile Series 3X3 Uk
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 3.6.2 High Pressure Cleaner cold water, mobile Series 3x3 UK Version Standard / Premium KD623 UK KD823 UK Electrical connection Mains voltage Phase Mains frequency Connected load Current (max.) 11,4 12,3 Degree of protection IPX5... - Page 20 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Version Standard / Premium KD623 UK KD823 UK Dimensions and weights Weight Standard (with packaging) 46 (74) 51,8 (74) Premium (with packaging) 50 (78) 55,8 (78) Length (with packaging) 805 (1090) 805 (1090) Width (with packaging) 485 (630)
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Page 21: Device Assembly
For loads of more than 23 kg, use suitable lifting equipment (e.g. forklift, lift truck). General Information For detailed advice and information on the device assembly of the High Pressure Cleaner cold water, mobile - Series 3x3, please contact the EHRLE customer service. 21 of 54 300781 • 1/2021 • H.S. -
Page 22: Accessories For Kd623-, Kd823-, Kd940-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories for KD623-, KD823-, KD940-Standard High pressure cleaner Lance with Trigger gun HP-Hose without attachments Nozzle-Protection Handle, screws, Operating instruction, washers Safety Instructions Abb. 4 - 1 Accessories for KD623-, KD823-, KD940-Standard 22 of 54 300781 •... -
Page 23: Accessories Für Kd623-, Kd823-, Kd940-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories für KD623-, KD823-, KD940-Premium High pressure cleaner Lance with Lance with Connection hose to without attachments Nozzle-Protection Rotary-Nozzle hose reel Trigger gun HP-Hose red, Operating instruction, Hose holder clip, length 15 m Safety Instructions screw, nut... -
Page 24: Device Assembly
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device assembly 4.3.1 Device version Standard General information The following assembly instruction provides a general example of assembling the device version Standard. For device assembly proceed as follows: Installing the handle ○... -
Page 25: Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Connecting the HP-Hose to trigger gun ○ Attach the hose end with the bend protection to the trigger gun and tighten by hand. Mounting the trigger gun onto the spray lance ○... - Page 26 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Fixing the handle with hose reel ○ Provide the two attachment screws with washers. ○ On each side, guide the attachment screw through the handle hole into the insert and tighten by hand. ○...
- Page 27 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Rolling up the HP-Hose ○ Wind the HP-Hose evenly and layer by layer on the hose reel as shown in the figure. Attaching connection hose (hose reel) to the pump ○ Attach the connection hose to the high pressure pump outlet and tighten by hand.
- Page 28 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Connecting the HP-Hose to trigger gun ○ Attach the hose end with the bend protection to the trigger gun and tighten by hand. Mounting the trigger gun onto the spray lance ○...
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Page 29: Commissioning
The first commissioning and the first cleaning operation serve to check the correct functioning of the device, if damage to components that is not immediately visible during transport has occurred. If the device functions incorrectly, consult the EHRLE customer service immediately. Select location for device operation WARNING Select a suitable and permissible operating location. -
Page 30: Establishing The Electrical Mains Connection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 General Information For the device version Standard, the manufacturer recommends equipping the connection fitting of the water supply network or the adapter of the water connection hose with a filter. In case of suction operation from a water reservoir, provide a filter in the water inlet. The building water connection (tap water network) for the water supply of the high pressure cleaner must be designed for trouble-free constant operation (see Section 3.6, Technical Data). -
Page 31: Commissioning The Device
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 The mains connection must be equipped with a residual current circuit breaker 30 mA and protected via circuit breaker as follows ● Mains voltage 230 VAC with 16 A (slow blow) ●... -
Page 32: Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Operation Control and indicator elements of the device Device version Standard Device version Premium Trigger gun Device switch On/Off Unloader valve Detergent control valve (only Premium) Pressure gauge Abb. 6 - 1 Controls and indicator elements, examples for version Standard and Premium 32 of 54 300781 •... -
Page 33: Control Elements Of The Trigger Gun
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Control elements of the trigger gun The following figure shows the control elements of the trigger gun. To assemble (disassemble) the spray lance to the (from the) trigger gun see arrows in the figure below. Trigger gun Trigger lever Quick lock Locking lever (safety device) Spray lance Notch for locking lever (arresting) Fig. -
Page 34: Cleaning Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 In case of accidents with persons or for accident prevention during device operation, perform an EMERGENCY STOP switch-off as follows: If necessary, if persons are still exposed to electric shock, switch off the mains voltage to the device via the circuit breaker (building connection) or disconnect the power supply cable from the mains socket. ... - Page 35 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Fig. 6 - 3 Recoil force when switching on the trigger gun WARNING Danger of burns and scalds by hot surfaces or water. The device is designed for a water inlet temperature of up to 45 °C. During operation with hot water inlet, surfaces of device parts or cleaning objects may get hot (parts of pump, metal parts of spray lance etc.).
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Page 36: Operation With Cleaning Detergent (Chemistry)
(chemistry) WARNING Only use permitted detergents. Only use cleaning detergents approved by the manufacturer EHRLE. The use of inadmissible detergents can endanger the operational safety of the device and thus the life and limb of persons. There is a risk of poisoning or caustic burns with cleaning detergents. -
Page 37: Cleaning Detergent Operation With Version Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 6.5.2 Cleaning detergent operation with version Standard CAUTION Chemical dry run or inadmissible detergents can damage the device. Before starting cleaning detergent operation, make sure that the cleaning agent container is sufficiently filled with cleaning agent. Intake air or inadmissible detergents causes damage to seals and pumps. For operation with cleaning detergents with the version Standard: ... -
Page 38: Cleaning Detergent Operation With Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 6.5.3 Cleaning detergent operation with version Premium CAUTION Chemical dry run or inadmissible detergents can damage the device. Only open the detergent control valve when the filter of the detergent suction hose is fully inserted to the bottom of the detergent container. Also make sure the container is sufficiently filled with approved detergent. - Page 39 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Fill the 2 l bottle with the desired chemical additive. The cleaning agent is sucked in during operation via the injection principle and mixed directly into the high pressure jet ...
- Page 40 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Adjustment controller for dosage of additional chemistry 2 l bottle for additional chemistry (food appliance) Fig. 6 - 6 2 l bottle for additional chemistry (food appliance) 40 of 54 300781 •...
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Page 41: Decommissioning
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Decommissioning General Information Provide a frost sheltered location for the high pressure cleaner as well as all accessories (trigger gun, spray lance, water inlet hose, etc.) for ● temporary storage until the next operation or ●... -
Page 42: Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Roll up HP-Hose. Stow the accessories on the device holdings provided. 7.1.2 Device version Premium After completion of cleaning work for temporary decommissioning until the next use, proceed as follows: ... -
Page 43: Maintenance
● Guarantee of operational safety. ● Achieving a long service life. ● Maintaining the performance. EHRLE Maintenance and Inspection Contract With the sale of the high pressure cleaner the manufacturer EHRLE offers a maintenance contract or especially a safety inspection agreement. The main- tenance contract includes: ● Maintenance and repair work ●... - Page 44 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Period Component Measure Authorized personnel Daily Trigger gun Check if trigger gun closes tightly; check Trained operator function of mechanical locking to prevent unintentional switch-on; replace defective trigger gun. HP-Hoses Check the HP-Hoses (see Section 8.3.3).
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Page 45: Frost Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 8.3.1 Frost Protection For optimum protection, operate or store the device in a frost-protected area. If the device is exposed to temperatures below freezing point during temporary or prolonged decommissioning (e.g. storage in warehouse), frost protection must be provided (see Section 8.3.1.1 and Section 8.3.1.2). -
Page 46: Checking The Hp-Hoses
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 8.3.3 Checking the HP-Hoses WARNING Operation with worn, damaged or repaired HP-Hoses can endanger life and limb of persons. Ensure that HP-Hoses are removed immediately in the case of: ● Signs of wear. ●... -
Page 47: Troubleshooting
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Troubleshooting WARNING Carry out troubleshooting and rectification properly. Maintenance measures may only be carried out by authorised personnel (see Tab. 9-1). Before carrying out any troubleshooting activities, take the high pressure cleaner out of operation and disconnect it from the building‘s electrical power supply or from the mains junction box (e.g. - Page 48 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Error Possible cause Remedying Authorized personnel Device Motor of high pressure Allow motor to cool down, set de- Trained operator switched off cleaner overheated. vice switch On/Off into position 0, during then switch on again (into pos. I). operation.
- Page 49 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 49 of 54 300781 • 1/2021 • H.S.
- Page 50 KD823 Std./Prem. KD940 Std. KD940 Prem.hh □ □ □ KD940 Food Std./Prem. KD623 UK Std./Prem. Test report EHRLE HIGH-PRESSURE-CLEANER KD823 UK Std./Prem. Name der Prüfperson: Name of the Test-Engineer: □ □ Prüfspannung KD623/823: AC 230V-50Hz KD940/KD940 F: 3AC 400V-50Hz □...
- Page 51 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Certificate Page 2 of 2 Zulässige Aufnahmeleistung Motor in A.: KD623 Std/Prem: 2,2kW AC230 14,5 A BG90 KD823 Std/Prem: BG100 2,6kW AC230 15,5 A KD940 Std/Prem: BG100 4kW AC400 9,1 A Max.
- Page 52 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 52 of 54 300780 • 1/2021 • H.S.
- Page 53 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Proof of customer service Device type Manufacture no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature 53 of 54...
- Page 54 EHRLE GmbH • D-89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited.
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