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Authorised Specialists and Operators Installation and Operating Instructions English HSC1140-INOX Gas / 52701-DE-B High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 300631 • 1/2018 • H.S.
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Manufacturer: Address: Industriestraße 3 D – 89165 Dietenheim Product: HSC1140-INOX Gas Stationary, Hot Water, High Pressure Cleaner The product given above is in conformity GAD 2009 / 142 / EC with the European Directives: MD 2006 / 42 / EC...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Table of Content User information General ............................... 5 Functional system concept ........................ 5 Terminology ............................6 Meaning of the emphasis ......................... 6 Meaning of the symbols ........................7 Target groups.............................
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Decommissioning Temporary decommissioning by operating personnel ..............54 Temporary decommissioning by qualified personnel ..............54 Maintenance General Information ........................56 EHRLE Maintenance and Inspection Contract ................56 Maintenance work .......................... 56 8.3.1 Antifreeze ............................59 8.3.1.1 Drain water from high pressure cleaner ..................59 8.3.1.2...
For a comprehensive advice and information on the High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas please contact the EHRLE Customer Service. With the purchase of a Stationary EHRLE High Pressure Cleaner you are the owner of a quality product, which is characterised by: ● user-friendliness, ●...
Terminology The terminology „High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas“ is replaced by the short general term „system“ or „high pressure cleaner“ in the manual. If a clear reference to a subject is required in the description parts, the terminology „High Pressure Cleaner, Hot Water, Stationary,...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Meaning of the symbols Symbol Meaning WARNING Follow instructions! Non-observance or neglecting of prescribed in- structions, incorrect operation or misuse of the system may endanger life and limb of persons.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Symbol Meaning WARNING Danger with heavy loads. A person is not allowed to lift and move loads more than 23 kg. Otherwise the health of per- sons may be endangered (e.g. overload of the spinal column, injuries from falling loads).
● Authorized, qualified and trained personnel for the installation, operation, maintenance, repair and adjustment of the system. Warranty and Liability The EHRLE High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas may only be used for its intended purpose. Intended use includes: ●...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas ● Only fuels approved by the manufacturer and operating materials (engine oil, cleaning agents, etc.) may be used to operate the system. Any warranty and liability claims for personal injury and damage to the system are void if the system is not used for its intended purpose.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Safety and security General safety information Observe the respective national regulations of the legislator for liquid sprayers. Observe the relevant national regulations of the legislator on accident prevention. Liquid sprayers must be inspected regularly and the result of the inspection must be recorded in writing.
Otherwise damage may occur. Before cleaning the High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas itself, take the system out of operation and disconnect it from the electrical mains connection. Secure the system against unintentional or unauthorised restarting (e.g. lock main switch, warning sign indicating work on the system, etc.).
If the sound levels exceed the permissible values, the personnel and persons in the area of exposure must wear hearing protection. The sound level for EHRLE high pressure cleaners under maximum load is 82 dB (A). A high sound level can cause hearing loss over a longer period of time.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 2.4.2 Note on combustion air The combustion air must be free of aggressive substances (e.g. halogens). If the combustion air in the installation room is contaminated, increased cleaning and maintenance is required. In this case, operate the system independently of the room air.
Observe the applicable national regulations of the legislator on accident prevention. Lifting and moving loads The High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas weighs 300 kg (with packaging 317 kg). Lifting and moving loads is permitted for one person up to 23 kg. If the load exceeds 23 kg (e.g.
In the appendix of this manual there is a test sheet (proof of customer service) to record the tests carried out. EHRLE service technicians are experts and can be consulted and commissioned by EHRLE service for this prescribed inspection. Federal Immission Control Act...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas ● Safety valve: Opens when a preset pressure is exceeded and diverts the water stream. ● Thermostat and overload protection switch: Releases when the pump current load is too high, the system is switched off.
Feed-through electrical connection Cover Maintenance opening Control panel, cabinet door front Door latch with lock Fig. 3 - 1 High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas, total view 18 of 82 300631 • 1/2018 • H.S.
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Electronics with protective cover Manual reset, chemical control valve) Float container Chemical pump Protective cover (terminal contacts) Fig. 3 - 2 High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas, Cabinet interior (door opened) 19 of 82 300631 • 1/2018 • H.S.
High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Serial number The serial number on the nameplate uniquely identifies the product. It is required for Ehrle customer service. Fig. 3 - 3 Nameplate for HSC1140-INOX Gas Ser. Nr. 20 of 82...
°C Max. operating temperature hot water °C Max. temperature safety thermostat °C Temperature increase at max. 60 ... 65 °C water flow rate Table 3 - 1 Technical data for HSC1140-INOX Gas 21 of 82 300631 • 1/2018 • H.S.
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Condensate drain Condensate drain (max.) 4 (via siphon in sewerage) Minimal water column, siphon Table 3 - 1 Technical data for HSC1140-INOX Gas 22 of 82 300631 • 1/2018 • H.S.
If required, EHRLE Customer Service can commission qualified personnel to carry out a wide variety of installation work. Depending on the system configuration, the High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas is equipped with a gas burner of the company ● Weishaupt, gas burner type WG5 ●...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Selection of the operating location WARNING Select a suitable and permissible operating location for the system. The local regulations concerning the installation and operation of the system must be observed.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Front view 1500 mm 1220 mm 1000 mm Top view Wall clearance: min. 10 mm 1220 mm 1500 mm 1000 mm Fig. 4 - 1 Required dimensions for system operating location 26 of 82 300631 •...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Operating location inside buildings for type B23 Type B23 is a gas appliance with an exhaust system that takes the combustion air from the installation room. Type B23 is a gas appliance without flow protection, in which all parts of the flue gas path under overpressure are flushed with combustion air.
The following figure with table listing the material is a general example for a system configuration. For comprehensive advice and information on customer-specific planning, configuration and installation of the system, EHRLE can be consulted at any time via the customer service department. Room ceiling...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Position Installation material Elbow screw fitting Chimney system Chimney transition piece Siphon for chimney condensate Thermal insulation Main switch HD Piping kit Remote control parts kit Kit of parts emergency stop switch T-fitting HD connection M22x1.5 brass or stainless steel...
To lay the flue gas pipes for the stationary High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas, please observe the installation and operating instructions of Weishaupt (gas burner WG5) or Baltur (gas burner BPM90), depending on the system configuration.
For the installation of the gas connection for the High Pressure Cleaner, Hot Water, Stationary, HSC1140-INOX Gas, depending on the system configuration, observe the installation and operating instructions of Weishaupt (gas burner WG5) or Baltur (gas burner BPM90).
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Installation of the electrical connection WARNING Ensure that the electrical connection is properly installed. The installation work for the electrical connection of the system must only be carried out by trained and qualified personnel.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas WARNING Danger of electric shock. Do not connect the system to the building power supply until all installation work has been completed. For connection to the building network, proceed according to the instructions in section 5 (Commissioning).
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Equip the water connection of the tap water network with a shut-off valve. Connect the high pressure cleaner to the water connection via a movable pressure hose (at least 3/4“).
Set up internal cleaning detergent container WARNING Only use approved detergents. Only detergents approved by EHRLE may be used. The use of inadmissible cleaning agents can impair the operational safety of the high pressure cleaner. This may endanger life and limb of persons.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Planned position for two detergent containers (chemical) Fig. 4 - 4 Installation location for two detergent containers inside the cabinet 36 of 82 300631 • 1/2018 • H.S.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Commissioning WARNING Initial commissioning after installation must be carried out professionally. The measures prior to initial commissioning may only be carried out by trained and qualified personnel. Activities prior to initial commissioning Proceed as follows for all system types before initial commissioning: ...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas First switching-on after installation WARNING Danger of electric shock. In the event of accidents (e.g. due to life-threatening voltages) involving persons or to prevent accidents, switch off the system (see Section 6.3.1, EMERGENCY STOP - Switching off in the event of danger).
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas First set the thermostat (6, fig. 6 - 3) inside the cabinet to the „Off“ position to set the water temperature. WARNING Before activating, hold the trigger gun and the spray lance tightly.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Check burner settings by qualified personnel according to Section 5.3, Burner setting values for Gas Heated Systems and adjust if necessary: For safety reasons after completion of cleaning work ○...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas The following exhaust gas values must be achieved: Exhaust gas 150 ... 170 °K differential temperature: Carbon dioxide content: 10.0 ... 11.0 CO2 in % Carbon monoxide: 25 ... 50 ppm...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Operation System indicator and control elements 6.1.1 Control elements on the cabinet door front The following figure shows the control elements on the front of the cabinet door.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 6.1.2 Control elements of the trigger gun The following figure shows the control elements of the trigger gun. To assemble (disassemble) the spray lance to the (from) the trigger gun see arrows in the figure below.
Unloader valve (pressure setting) thermostat 95 °C released) Pressure gauge Thermostat (water temperature Detergent control valve adjustment) Fig. 6 - 3 High pressure cleaner HSC1140-INOX Gas, indicator and control elements (cabinet interior) 44 of 82 300631 • 1/2018 • H.S.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Measures for system operators before operation WARNING Perform measures by the system operator in a professional manner. The measures for system operators prior to operation may only be carried out by authorized, trained and qualified personnel.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Notes on operation for specialist and operating personnel WARNING Ensure proper operation. The system may only be adjusted and operated by qualified, trained personnel authorized by the system operator.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas The design of the system distinguishes between two levels of access: ● Level 1: Skilled personnel authorized by the system operator to set system parameters and operation (see Section 6.3.2, System Setup and Operation for Skilled Personnel): ○...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas If necessary, activate the trigger gun until the high pressure cleaner is depressurised. Close shut-off valve for gas supply if necessary. Close shut-off valve for water supply (water mains) if necessary.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas WARNING Risk of scalding due to hot water. The hot water escaping from the high pressure jet must not come into contact with persons. Otherwise scalding may occur in persons.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas General Information If the system remains in stand-by mode for 20 minutes, the electronic control switches the high pressure cleaner off as programmed. To resume operation, set the Start-Stop main switch to position 0 and then back to operating position I.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Fig. 6 - 5 Recoil force when switching on the trigger gun Unlock and pull the trigger lever (3, Fig. 6-2) of the trigger gun. Set the main switch Start - Stop (1, fig. 6 - 1) on the front of the cabinet door to position I.
WARNING Only use permitted detergents. Only use cleaning detergents approved by EHRLE. The use of inadmissible detergents can endanger the operational safety of the system and thus the life and limb of persons. There is a risk of poisoning or caustic burns with cleaning agents.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas In order to protect the environment, we recommend using detergents sparingly. Observe the dosage recommendations on the container labels of the detergents. An up-to-date list of approved detergents or chemical additives can be requested from EHRLE.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Decommissioning Temporary decommissioning by operating per- sonnel After completion of cleaning works proceed as follows for a temporary decommissioning: If detergent has been added, set the Detergent main switch (3, Fig.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas After hot water operation, set the main switch for hot water (2, Fig. 6 - 1) to position 0. The high pressure cleaner must be operated with cold water for at least two minutes with the trigger gun open for cooling.
● Achieving a long service life ● Maintaining the performance. EHRLE Maintenance and Inspection Contract The company EHRLE offers with the sale of the system a maintenance contract or especially a safety inspection agreement. The maintenance contract includes: ● Maintenance and repair work ●...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Period Component Measure Authorized per- sonnel Daily Trigger gun Check if trigger gun closes tightly; check Trained operator function of mechanical locking to prevent unintentional switch-on; replace defecti- ve trigger gun.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Period Component Measure Authorized per- sonnel Monthly or High pressure Check pump for leakage. If more than 3 Skilled worker (with after 200 pump drops per minute call customer service.
Antifreeze General Information For locations of stationary hot water high pressure cleaners with environmental conditions below freezing point, EHRLE offers detailed advice. Special versions of systems allow operation in locations with ambient conditions at temperatures as low as -20 °C .
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 8.3.2 Cleaning the filter in the water inlet To clean the filter, proceed as follows: Close water inlet. Unscrew the water inlet hose from the unit.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Fill the float container with 3 ltr. decalcifying acid. Reopen the shut-off tap on the building side at the water connection. Unscrew high pressure nozzle and decalcify separately.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Troubleshooting WARNING Carry out troubleshooting and rectification properly. Troubleshooting of the system may only be carried out by trained and qualified personnel. Before troubleshooting inside the system, take the system out of operation and disconnect it from the electrical supply of the building.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Error Possible cause Remedying Authorized per- sonnel System Check that the power supply Connecting the power supply ca- Trained operator cannot be cable is plugged in. ble to the building power supply...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Error Possible cause Remedying Authorized per- sonnel System has System was in stand-by To resume operation, turn Trained operator switched off mode for 20 minutes. the Start-Stop main switch to...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Error Possible cause Remedying Authorized per- sonnel No water Fuse F3 defective. Switch off the power supply Skilled worker heating to the system and disconnect (with access to...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Spare parts 10.1 System cabinet (exterior view) 1.01 1.02 Fig. 10 - 1 System cabinet (spare parts view front of cabinet) Pos. Designation 1 / Designation 2 Article 1.01...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 10.4 Gas burner with boiler system 10.4.1 System version with Weishaupt gas burner Fig. 10 - 4 Weishaupt gas burner with boiler system, exploded view 70 of 82...
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 10.4.2 System version with Baltur gas burner Fig. 10 - 5 Baltur gas burner with boiler system, exploded view 72 of 82 300631 • 1/2018 • H.S.
Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas 10.5 Drive unit Motor and pump Fig. 10 - 6 Drive unit motor and pump, exploded view 74 of 82 300631 • 1/2018 • H.S.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Pos. Designation 1 / Designation 2 Article No. 5.31 Pressure switch brass 1/4“M 25bar / 250V 15A 90°C 3,0m cable 1263202 5.32 Hexagon flange nut serrated / 386309 like DIN 6923 DIN-EN 1661 M10 stainless steel 5.33...
High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Circuit diagram 11.1 HSC1140-INOX Gas If necessary, observe the circuit diagram enclosed with the special version. Fig. 11 - 1 HSC1140-INOX Gas, Circuit diagram 78 of 82 300631 • 1/2018 • H.S.
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Pos. Symbol Designation 1 / Designation 2 Article No. (BMK) abbr. designation Thermostat 0-120°C with 20°C Hysteresis / 5434 limited 70°C Pressure switch MICRO brass 3/8“M 25bar / 5741 250V 15A 90°C 1,25m cable...
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Installation and Operating Instructions High Pressure Cleaner, Hot Water, Stationary HSC1140-INOX Gas Proof of customer service System type Manufacture no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature...
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EHRLE GmbH • D-89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited. Our product range at a glance: reliable technology and fast, professional service...
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