Related Manuals for EHRLE Series
Summary of Contents for EHRLE Series
- Page 1 SERIES 3x3 OPERATOR OPERATING INSTRUCTION KD623 - KD823 - KD940 - KD940-F KD623 UK - KD823 UK High Pressure Cleaner cold water, mobile - Series 3x3...
- Page 2 D – 89165 Dietenheim Product: KD623, KD823, KD940, KD940-F High Pressure Cleaner cold water, mobile KD623 UK, KD823 UK, Series 3x3 (each Standard and Premium) The product given below is in conformity with the European Directives: Relevant EC Directives: 2000/14/EG...
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Page 3: Table Of Contents
Type plates ............................25 3.14 Technical data ..........................26 3.14.1 High Pressure Cleaner cold water, mobile - Series 3x3 ..............26 3.14.2 High Pressure Cleaner cold water, mobile - Series 3x3 KD623 UK- and KD823 UK-Standard and Premium ..............27 Device assembly Device packaging and accessories .................... - Page 4 7.1.2 Device version Premium ........................56 Decommissioning for a longer period of time ................57 Maintenance General Information ........................58 EHRLE Maintenance and Inspection Contract ................58 Maintenance work .......................... 58 8.3.1 Frost Protection ..........................60 8.3.1.1 Drain water from high pressure cleaner ..................60 8.3.1.2...
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Page 5: User Information
Cleaner cold water, mobile - Series 3x3 please contact the EHRLE Customer Service. With the purchase of a EHRLE High Pressure Cleaner cold water, mobile - Series 3x3 you are the owner of a quality product, which is characterised by: ● user-friendliness, ●... -
Page 6: Terminology
HP-Hose If a clear reference to a subject is required in the description parts, the terminology „High Pressure Cleaner cold water, mobile - Series 3x3“ is used. Meaning of the emphasis The emphasis used in this manual have the following meanings: WARNING Warning precedes operating procedures, instructions, etc., which, if not... -
Page 7: Meaning Of The Symbols
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Meaning of the symbols Symbol Meaning WARNING Follow instructions! Non-observance or neglecting of prescribed instructions, incorrect operation or misuse of the device may endanger life and limb of persons. WARNING Danger of death due to electric shock. - Page 8 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Symbol Meaning General Information General additional information. Information on recycling General information on recycling. Information on disposal General information on the proper and en- vironmentally sound disposal of materials and consumables.
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Page 9: Target Groups
This Operating Instruction contains information and instructions for operating personnel for carrying out general cleaning work. Warranty and Liability The EHRLE High Pressure Cleaner cold water, mobile - Series 3x3 may only be used for its intended purpose. Intended use includes: ●... -
Page 10: Environmental Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Environmental protection Note on recycling The packaging materials are recyclable. Please do not throw the packaging into the household waste, but recycle it. Note on disposal Old appliances contain valuable recyclable materials which should be recycled. -
Page 11: Safety
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Safety General safety information Observe the respective national regulations of the legislator for liquid sprayers. Observe the relevant national regulations of the legislator on accident prevention. Liquid sprayers must be inspected regularly and the result of the inspection must be recorded in writing. -
Page 12: Accident Prevention Regulations
When cleaning tyres and their valves, keep a minimum distance of 30 cm from the high pressure nozzle. Otherwise damage may occur. Before cleaning the High Pressure Cleaner cold water, mobile - Series 3x3 itself, take the device out of operation and disconnect it from the electrical mains connection. -
Page 13: Periodic Inspections
In the appendix of this manual there is a test sheet (proof of customer service) to record the tests carried out. EHRLE service technicians are experts and can be consulted and commissioned by EHRLE service for this prescribed inspection. Design changes to the device Design changes to the high pressure cleaner are not permitted. -
Page 14: Product Description
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Product description Device views KD623- and KD823-Standard Trigger gun High pressure outlet (pump) Device switch 0/I Unloader valve Detergent container Spray lance with adjustable nozzle Pressure gauge Filler neck for cleaning detergent... -
Page 15: Device Views Kd623 Uk- And Kd823 Uk-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD623 UK- and KD823 UK-Standard Trigger gun High pressure outlet (pump) Device switch 0/I Unloader valve Detergent container Spray lance with adjustable nozzle Pressure gauge Filler neck for cleaning detergent... -
Page 16: Device Views Kd623- And Kd823-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD623- and KD823-Premium Trigger gun High pressure outlet (pump) Hose reel Unloader valve Control panel with Spray lance with rotary nozzle Detergent control valve (blue) and Spray lance with nozzle protection... -
Page 17: Device Views Kd623 Uk- And Kd823 Uk-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD623 UK- and KD823 UK-Premium Trigger gun High pressure outlet (pump) Hose reel Unloader valve Control panel with Spray lance with rotary nozzle Detergent control valve (blue) and... -
Page 18: Device Views Kd940-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD940-Standard Trigger gun High pressure outlet (pump) Device switch 0/I Unloader valve Detergent container Spray lance with adjustable nozzle Pressure gauge Filler neck for cleaning detergent Connection water inlet... -
Page 19: Device Views Kd940-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD940-Premium Trigger gun High pressure outlet (pump) Hose reel Unloader valve Control panel with Spray lance with rotary nozzle Detergent control valve (blue) and Spray lance with nozzle protection... -
Page 20: Device Views Kd940-F-Standard (Food Appliance)
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD940-F-Standard (food appliance) Trigger gun High pressure outlet (pump) Device switch 0/I Unloader valve Detergent container Double spray lance 900 mm Pressure gauge with nozzle protection Connection water inlet... -
Page 21: Device Views Kd940-F-Premium (Food Appliance)
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device views KD940-F-Premium (food appliance) Trigger gun Unloader valve Hose reel Soft foam kit with 2 l bottle Control panel with Double spray lance 900 mm Detergent control valve (blue) and... -
Page 22: Type Plates Device Version Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Type plates device version Standard KD623-Standard KD823-Standard KD940-Standard KD940-F-Standard 22 of 70 300781 • 1/2019 • H.S. -
Page 23: Type Plates Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 3.10 Type plates device version Premium KD623-Premium KD823-Premium KD940-Premium KD940-F-Premium 23 of 70 300781 • 1/2019 • H.S. -
Page 24: Type Plates Device Version Uk-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 3.11 Type plates device version UK-Standard KD623 UK-Standard KD823 UK-Standard 24 of 70 300781 • 1/2019 • H.S. -
Page 25: Type Plates Device Version Uk-Premium
Series 3x3 3.12 Type plates device version UK-Premium KD623 UK-Premium KD823 UK-Premium 3.13 Type plates The serial number on the type plate uniquely identifies the product. It is required for Ehrle customer service. 25 of 70 300781 • 1/2019 • H.S. -
Page 26: Technical Data
300 - 720 300 - 840 300 - 840 Recoil force 29,8 33,5 42,2 35,0 trigger gun Table 3 - 1 Technical data for High Pressure Cleaner cold water, mobile - Series 3x3 26 of 70 300781 • 1/2019 • H.S. -
Page 27: High Pressure Cleaner Cold Water, Mobile - Series 3X3 Kd623 Uk- And Kd823 Uk-Standard And Premium
5W30 5W30 5W30 Table 3 - 1 Technical data for High Pressure Cleaner cold water, mobile - Series 3x3 3.14.2 High Pressure Cleaner cold water, mobile - Series 3x3 KD623 UK- and KD823 UK-Standard and Premium Device version Standard and Premium... - Page 28 Lubricant Amount of oil Oil grade type 5W30 5W30 Table 3 - 2 Technical data for High Pressure Cleaner cold water, mobile - Series 3x3 KD623 UK- and KD823 UK-Standard and Premium 28 of 70 300781 • 1/2019 • H.S.
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Page 29: Device Assembly
WARNING Danger with heavy loads. The High Pressure Cleaner cold water, mobile - Series 3x3 weigh depending on type from 48 kg to 60 kg (with packaging 66 kg to 78 kg). A person is not allowed to lift and move loads (e.g. devices, assemblies) more than 23 kg. -
Page 30: Device Packaging And Accessories
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device packaging and accessories Packaging of the device Packaging of the accessories KD623-, 823-, 940-Standard KD623-, 823-, 940-Standard KD623-, 823-, 940-Premium KD623-, 823-, 940-Premium Fig. 4 - 1 Packaging for devices and accessories 30 of 70 300781 •... - Page 31 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Packaging of the device Packaging of the accessories KD940-F-Standard KD940-F-Standard KD940-F-Premium KD940-F-Premium Fig. 4 - 1 Packaging for devices and accessories 31 of 70 300781 • 1/2019 • H.S.
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Page 32: Accessories For Kd623-, Kd823-, Kd940-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories for KD623-, KD823-, KD940-Standard High pressure cleaner Lance with Nozzle- Trigger gun HP-Hose Protection without attachments Handle, screws, Operating instruction, washers Safety Instructions Fig. 4 - 2 Accessories for KD623-, KD823-, KD940-Standard 32 of 70 300781 •... -
Page 33: Accessories For Kd623-, Kd823-, Kd940-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories for KD623-, KD823-, KD940-Premium High pressure cleaner Lance with Nozzle- Lance with Connection hose to Protection Rotary-Nozzle- without attachments hose reel Trigger gun HP-Hose red, Operating instruction, Hose holder clip,... -
Page 34: Accessories For Kd940-F-Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories for KD940-F-Standard High pressure cleaner Double Spray-Lance Trigger gun HP-Hose without attachments Soft Touch length 10 m Handle, screws, Operating instruction, washers Safety Instructions Fig. 4 - 4 Accessories for KD940-F-Standard 34 of 70 300781 •... -
Page 35: Accessories For Kd940-F-Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Accessories for KD940-F-Premium High pressure cleaner Double Spray-Lance Connection hose, Trigger gun without attachments hose-reel Soft Touch HP-Hose blue, Operating instruction, Hose holder clip, Handle with hose reel, Safety Instructions... -
Page 36: Device Assembly
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Device assembly 4.6.1 Device version Standard General information The following assembly instruction provides a general example of assembling the device version Standard. The assembly procedure for device version KD940-F-Standard (food appliance with stainless steel components) is the same. - Page 37 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Connecting the HP-Hose to trigger gun ○ Attach the hose end with the bend protection to the trigger gun and tighten by hand. Mounting the trigger gun onto the spray lance ○...
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Page 38: Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 4.6.2 Device version Premium General information The following assembly instruction provides a general example of assem- bling the device version Premium. The assembly procedure for device version KD940-F-Premium (food appliance with stainless steel components) is the same. - Page 39 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Moving crank handle to working position ○ Turn the handle 180 ° into the working position. Mounting the HP-Hose to the hose reel ○ Unwind HP-Hose and lay out straight.
- Page 40 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Attaching connection hose (hose reel) to hose reel ○ Attach the connection hose (hose reel) to the hose reel connection adapter and tighten by hand. ○ While tightening the screw connection, stabilize the device with your free hand.
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Page 41: Commissioning
For commissioning, operators must follow the instructions in this section. Otherwise the life and limb of persons may be endangered. The Ehrle high pressure cleaners are subjected to a final test for correct function and safety before delivery. The first commissioning and the first cleaning operation serve to check the correct functioning of the device, if damage to components that is not immediately visible during transport has occurred. -
Page 42: Establishing The Water Connection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Establishing the water connection CAUTION Do not operate the device with contaminated or too hot water. Operate the high pressure cleaner only with clear and unpolluted water. The water inlet temperature to the device may be as follows ●... -
Page 43: Establishing The Electrical Mains Connection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Establishing the electrical mains connection WARNING Ensure that the electrical connection is properly installed. Only connect the device to voltage sources earthed in accordance with the safety regulations (mains connection of buildings or mains junction box e.g. -
Page 44: Commissioning The Device
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Commissioning the device For commissioning the device proceed as follows: Open the water supply from the tap water network via the shut-off valve. Switch on the mains voltage via the main switch or circuit breaker of the mains connection (e.g. -
Page 45: Operation
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Operation Control and indicator elements of device Device version Standard Device version Premium Food appliance Standard Food appliance Premium Unloader valve Device switch 0/I Pressure gauge Detergent control valve (only Premium) Fig. -
Page 46: Control Elements Of The Trigger Gun
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Control elements of the trigger gun The following figure shows the control elements of the trigger gun. To assemble (disassemble) the spray lance to the (from the) trigger gun see arrows in the figure below. -
Page 47: Emergency Stop - Switch-Off In Case Of Danger
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 EMERGENCY STOP - switch-off in case of danger WARNING In case of electrical accidents, never directly touch persons exposed life-threatening voltages. In the event of accidents with persons at life-threatening voltages, im- mediately switch off the supply voltage to the high pressure cleaner or disconnect the power supply cable from the infrastructure mains plug. - Page 48 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 To carry out cleaning work, proceed as follows: Unlock and pull the trigger lever (4, Fig. 6-2) of the trigger gun. WARNING Before activating, hold the trigger gun and the spray lance tightly.
- Page 49 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Set device switch 0/I (3, Fig. 6 - 1) into position I. The high pressure cleaner starts. The pump first delivers air from the high pressure nozzle. After a short time, water then escapes.
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Page 50: Operation With Cleaning Detergent (Chemistry)
Operation with cleaning detergent (chemistry) WARNING Only use permitted detergents. Only use cleaning detergents approved by the manufacturer EHRLE. The use of inadmissible detergents can endanger the operational safety of the device and thus the life and limb of persons. -
Page 51: Cleaning Detergent Operation With Version Standard
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 6.5.2 Cleaning detergent operation with version Standard CAUTION Chemical dry run or inadmissible detergents can damage the device. Before starting cleaning detergent operation, make sure that the cleaning agent container is sufficiently filled with cleaning agent. -
Page 52: Cleaning Detergent Operation With Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Adjustment controller for setting the quantity of cleaning detergent Fig. 6 - 5 Adjustment controller for quantity of cleaning detergent (Version Standard) 6.5.3 Cleaning detergent operation with version Premium CAUTION Chemical dry run or inadmissible detergents can damage the device. -
Page 53: Special Application Of Detergent Agents For Food Appliance (Only Version Premium)
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 To remove the dirt, spray on the detergent sparingly onto the cleaning object and let it work for approx. one to five minutes. Then spray the loosened dirt with the high pressure jet. - Page 54 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Fig. 6 - 6 Attachment of SoftFoam KIT HP with 2 l bottle to trigger gun Adjustment controller for dosage of additional chemistry 2 l bottle for additional chemistry (food appliance) Fig.
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Page 55: Decommissioning
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Decommissioning General Information Provide a frost sheltered location for the high pressure cleaner as well as all accessories (trigger gun, spray lance, water inlet hose, etc.) for ● temporary storage until the next operation or ●... -
Page 56: Device Version Premium
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Remove the HP-Hose from the high pressure outlet (pump). Wind up the power cable on the device holder. Roll up HP-Hose. Stow the accessories on the device holdings provided. -
Page 57: Decommissioning For A Longer Period Of Time
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Decommissioning for a longer period of time If the high pressure cleaner is to be taken out of operation for a longer period of time, refer to Section 7.1 and take it out of operation. -
Page 58: Maintenance
● Achieving a long service life. ● Maintaining the performance. EHRLE Maintenance and Inspection Contract With the sale of the high pressure cleaner the manufacturer EHRLE offers a maintenance contract or especially a safety inspection agreement. The maintenance contract includes: ●... - Page 59 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Period Component Measure Authorized personnel Daily Trigger gun Check if trigger gun closes tightly; check Trained operator function of mechanical locking to prevent unintentional switch-on; replace defective trigger gun. HP-Hoses Check the HP-Hoses (see Section 8.3.3).
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Page 60: Frost Protection
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 8.3.1 Frost Protection For optimum protection, operate or store the device in a frost-protected area. If the device is exposed to temperatures below freezing point during temporary or prolonged decommissioning (e.g. storage in warehouse), frost protection must be provided (see Section 8.3.1.1 and Section 8.3.1.2). -
Page 61: Checking The Hp-Hoses
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 8.3.3 Checking the HP-Hoses WARNING Operation with worn, damaged or repaired HP-Hoses can endanger life and limb of persons. Ensure that HP-Hoses are removed immediately in the case of: ● Signs of wear. -
Page 62: Troubleshooting
Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Troubleshooting WARNING Carry out troubleshooting and rectification properly. Troubleshooting of the high pressure cleaner may only be carried out by trained and qualified personnel. Before troubleshooting inside the high pressure cleaner, take the device out of operation and disconnect it from the mains connection of the building or mains junction box (e.g. - Page 63 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Error Possible cause Remedying Authorized personnel Device Motor of high pressure Allow motor to cool down, set Trained operator switched off cleaner overheated. device switch into position 0, during then switch on again (into operation position I).
- Page 64 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Error Possible cause Remedying Authorized personnel No pressure High pressure nozzle dirty or Clean or replace high pressure Trained operator build-up with defective. nozzle high pressure cleaners Filter in water inlet dirty.
- Page 65 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 65 of 70 300781 • 1/2019 • H.S.
- Page 66 KD823 Std./Prem. KD940 Std. KD940 Prem.hh □ □ □ KD940 Food Std./Prem. KD623 UK Std./Prem. Test report EHRLE HIGH-PRESSURE-CLEANER KD823 UK Std./Prem. Name der Prüfperson: Name of the Test-Engineer: □ □ Prüfspannung KD623/823: AC 230V-50Hz KD940/KD940 F: 3AC 400V-50Hz □...
- Page 67 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Certificate Page 2 of 2 Zulässige Aufnahmeleistung Motor in A.: KD623 Std/Prem: BG90 2,2kW AC230 14,5 A KD823 Std/Prem: BG100 2,6kW AC230 15,5 A KD940 Std/Prem: 9,1 A BG100 4kW AC400 Max.
- Page 68 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 68 of 70 300781 • 1/2019 • H.S.
- Page 69 Operating Instruction High Pressure Cleaner cold water, mobile Series 3x3 Proof of customer service Device type: Manufacture no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on:...
- Page 70 EHRLE GmbH • D-89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited. Our product range at a glance: reliable technology and fast, professional service...
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