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Summary of Contents for KSB BPD 302
- Page 1 Submersible Motor pumps Operating Instructions 3300.8115 / 04 - 85 G3 Submersible Motor Pumps (50 Hz) 150 mm + 150 mm 175 mm + 150 mm 200 mm + 150 mm...
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Page 2: Table Of Contents
Preparation of Pump set for installation 12.2 Motor Vertical installation Pump Construction (Schematic) 13.1 Radial flow pump (150mm) - UQD 112, 152, 182 Horizontal Installation & 212 Cable connection to the Switchgear 13.2 Mixed flow pump (150/175/200mm) - Motor with 1 cable BPD 242, 273, 301 BPI 333 &... -
Page 3: General
Original spare parts from KSB and accessories respectively.Weight of pumpset for respective stages needs to authorized by the KSB only ensure safety of the pumpsets. be calculated from Table no. 1. The use of spurious parts invalidates any warranty liability of the manufacturer. -
Page 4: Motor Preparations For Installation
20 Mega Ohms for the new motor & 2 mega ohms Note : Please see that each turn of the tape should have 50% for old motor. If observed, please contact KSB or Authorized overlap over the previous turn. The tape should be wound to Dealer before switching the motor ON. -
Page 5: Preparation Of Pump Set For Installation
Submersible Motor Pumps (150 mm and above) Fig. 1: Extended Cable connection R = Red colour lead Fig. 2 : Coupled pump & motor Y = Yellow colour lead B = Blue colour lead 4.0 Vertical installation Preparation of Pump set for installation Before installing the pumpset in the bore well, it is recommended In order to avoid transit damage, motor and pump are supplied to check the trueness of the borewell throughout its depth by... -
Page 6: Horizontal Installation
Contact Authorized Dealer / nearest KSB Office for such installation. • For horizontal installation, support system & intallation to be made as shown in the fig. 5. -
Page 7: Cable Connection To The Switchgear
Submersible Motor Pumps (150 mm and above) Cable connection to the Switchgear To facilitate the connection of cable to the Switchgear (Panel), the individual cores to be labeled as U or U1 or U2 (Red colour lead), V or V1 or V2 (Yellow colour lead) & W or W1 or W2 (Blue colour lead ) as shown in the Fig. -
Page 8: Commissioning And Start Up
5. Incoming supply *For best efficiency point (BEP) of the characteristic curve consult KSB / Dealer. Operating limits of pump Fig. 9 : Two cable in parallel motor connection Operational safety requirements stipulate that pump should only 7.0 Commissioning and start up... -
Page 9: Services
Submersible Motor Pumps (150 mm and above) Before reinstallation, check the free rotation of both shafts by Remove the adaptor (145) in case of UMA I 150 motor . hand and water level. 10. Remove cable compression ring (829) and cable rubber ring (828). -
Page 10: Trouble Shooting
Submersible Motor Pumps (150 mm and above) 11. Trouble shooting 11.1 Motor Possible causes Remedies Retighten loose connections, • Too low voltage / no voltage. Contact electrical supply authority. • • Motor winding or supply cable damaged. Repair / replace motor, cable. •... -
Page 11: Pump
Replace the pipe. • Incorrect installation. Consult Installer. • Loose assembled parts Tighten the fasteners. Ensure the operating parameters with respect to • Positive suction head is too low specified duty parameters and the correctness of submergence as specified. (1) Consult KSB... -
Page 12: Recommended Spare Parts For 2 Years Of Operation
Submersible Motor Pumps (150 mm and above) 12. Recommended spare parts for 2 years of operation 12.1 Pump No. of pumps including standby pumps Part No. Description 10 & above Quantity of spare parts Suction strainer Wearing ring (set) Stage sleeve (set) Shaft protection sleeve - Oil seal Bearing sleeve (set) Bearing bush - Rubber... -
Page 13: Pump Construction (Schematic)
Submersible Motor Pumps (150 mm and above) Pump Construction (Schematic) 13.1 Radial flow pump (150mm) - UQD 112, 152, 182 & 212 Part No. Description Suction casing Stage casing with integral diffuser Profile disc Suction strainer Shaft 230.01 Impeller 230.02 Impeller at 21st stage Discharge brg. -
Page 14: Mixed Flow Pump (150/175/200Mm) - Bpd 242, 273, 301 Bpi 333 & Bpha 333, 384
Hex. bolt Studs Threaded pin Grub screw Hex. nut Washer 940.01 940.02 Note : This is a representative drawing. The construction of pump with motor combination will be different. Please refer KSB for the drawing of specific pump and motor combination. -
Page 15: Motor Constructions (Schematic)
Submersible Motor Pumps (150 mm and above) Motor Construction (Schematic) 14.1 UMAI 150 (Up to 15 HP) Part No. Description 59-12 Diaphragm 59-33 Storage tank 81-18 Cable shoe Stator with press ring (815) 81-59 Finger presser disc (81.34) Adapter Cover 271* Sand guard Thrust bearing housing... -
Page 16: Uma G 150 (Above 15 Hp)
Submersible Motor Pumps (150 mm and above) 14.2 UMAG 150 / UMAH 150 (Above 15HP) Part No. Description 59-12 Diaphragm 68-2 Cover plate 81-34 Finger presser disc 81-59 Stator with winding 81-6 Winding protection cover 81-60 Thrust insert 132.51 Intermediate part (Lower) 132.52 Intermediate part (Upper) Cover... -
Page 17: Annexure I - Environment Protection - Product Disposal After Useful Life
Annexure I - Environment Protection - Product Disposal after useful life Products manufactured by KSB Pumps are designed with utmost care for environmental protection. Innovative designs and wide product range takes care of specific customer requirements reducing material and electrical energy consumption. Product materials are recyclable. - Page 18 Submersible Motor Pumps (150 mm and above) NOTES...
- Page 19 Submersible Motor Pumps (150 mm and above) NOTES...
- Page 20 Submersible Motor pumps (150 mm and above) Operating Instructions Mktg. Serv./11-15/20,000...
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