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Manuals
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Sullivan-Palatek Manuals
Air Compressor
20D
User manual
Sullivan-Palatek 20D User Manual
Industrial electric compressor
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
About this MANUAL
Manual Organization
Supplemental Documents
Table of Contents
Introduction
General Compressor Safety Precautions
Safety Decals
Screw Compressor Air End Exchange Program
Specifications
Technical Data
15D, H15D
20D, H20D, Hh20D
25D4, H25D4, Hh25D4
30D7, H30D7, Hh30D7
40D, H40D, Hh40D
Dimensions-Open, Base Mount, Air-Cooled
Dimensions-Enclosed, Base Mount, Air-Cooled
Dimensions-Open, Base Mount, Water-Cooled
Dimensions-Enclosed, Base-Mount, Water-Cooled
Dimensions-Open, Platform Mount, Air-Cooled
Dimensions-Enclosed, Platform Mount, Air-Cooled
Dimensions-Open, Platform Mount, Water-Cooled
Dimensions-Horizontal Receiver (120 Gallon)
Dimensions-Horizontal Receiver (200 Gallon)
Dimensions-Horizontal Receiver (240 Gallon)
Piping and Instrumentation (Air-Cooled)
Piping and Instrumentation (Water-Cooled)
Wiring Diagram, MFV (208/230/460V)
Wiring Diagram, MFV (575V)
Component Description
Air Compressor Package
Compression Cycle
Drive System
Protective Devices
Air/Oil Discharge System
Cooling and Lubricating System
Air Inlet and Capacity Control System
Monitoring System
Installation
Receiving
Moving and Lifting
Location and Support
Intake Air
Ventilation and Cooling
Electrical Connections
Fluid Level Check
Direction of Rotation
Compressed Air System
Multiple Machine Installation
Storage
Operation
Electro-Mechanical Controls
Modes of Operation
Prior to Starting
Normal Start
Normal Stop
Restarts
Maintenance
Maintenance Schedule
General Maintenance Safety
Stopping for Maintenance
Bolt Torque Guidelines
Compressor Lubricant
Oil Sample for Analysis
Oil Filter
Air/Oil Separator
Air Filter
Oil/After Cooler
Minimum Pressure Valve
Pressure Adjustment
Troubleshooting
Introduction
Compressor will Not Start
Machine will Not Build up Full Discharge Pressure
Receiver Pressure Venting through Blowdown
Machine Shuts down with Air Demand Present
Line Pressure Rises above Unload Pressure
Excessive Lubricant Consumption
Pressure Relief Valve Opens Repeatedly
Parts Catalog
Ordering Parts
Parts Drawings
Recommended Spare Parts List
Compressor Lubricants
Compressor, Frame and Drive Assembly (15Hp)
Compressor, Frame and Drive Assembly (20-30Hp)
Compressor, Frame and Drive Assembly (40Hp)
Pneumatic Controls Assembly (15-40Hp)
Control Panel Assembly (15-40Hp)
Air Inlet Assembly (15-30Hp)
Air Inlet Controls (15-30Hp)
Air Inlet Assembly (40Hp)
Air Inlet Controls (40Hp)
Discharge Assembly (15Hp)
Discharge Assembly (20-30Hp)
Discharge Assembly (40Hp)
Cooling & Lubrication Assembly, Air-Cooled (15-25Hp)
Cooling & Lubrication Assembly, Air-Cooled (30Hp)
Cooling & Lubrication Assembly, Air-Cooled (40Hp)
Cooling & Lubrication Assembly, Water-Cooled (15-40Hp)
Enclosure Assembly, Horizontal Flow, Air-Cooled (15-40Hp)
Enclosure Assembly, Updraft, Air-Cooled (15-30Hp)
Enclosure Assembly, Water-Cooled (15-40Hp)
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Maintenance
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USER MANUAL
INDUSTRIAL ELECTRIC COMPRESSOR \ 15–40 HP \ D-SERIES
15D, H15D, 20D, H20D, HH20D
25D, HH25D, 25D4, H25D4
30D7, H30D7, HH30D7
40D, H40D, HH40D
ELECTRO-MECHANICAL CONTROLS
Document: 18730-049 / 00
Issued: June 30, 2017
Table of
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Summarization of Contents
STANDARD WARRANTY
PLATINUM AND PLATINUM PLUS EXTENDED WARRANTIES
ABOUT THIS MANUAL
SAFETY INSTRUCTIONS
Instructions for safe operation and maintenance of the air compressor.
MANUAL ORGANIZATION
Overview of the manual's structure and content.
INTRODUCTION
GENERAL COMPRESSOR SAFETY PRECAUTIONS
Essential safety guidelines for operating and maintaining the compressor.
SCREW COMPRESSOR AIR END EXCHANGE PROGRAM
Information on purchasing factory-remanufactured air ends after warranty expiration.
SPECIFICATIONS
Technical Data
Detailed technical specifications and performance data for various models.
Dimensions and Diagrams
Visual representations and measurements of compressor packages and components.
Piping and Wiring Diagrams
Schematics illustrating air/oil piping and electrical wiring configurations.
COMPONENT DESCRIPTION
Air Compressor Package Overview
Description of the main components and systems within the compressor package.
Protective Devices
Explanation of safety features designed to protect the equipment and user.
Cooling and Lubricating System
Details on how the compressor's oil circulation, cooling, and lubrication systems function.
Air Inlet and Capacity Control System
Explanation of how the system manages air intake and compressor output based on demand.
INSTALLATION
Receiving and Moving
Procedures for handling and positioning the compressor unit upon delivery.
Location and Ventilation
Guidelines for selecting an appropriate installation site and ensuring adequate airflow.
Electrical Connections and Safety
Instructions for safe and correct electrical hookups and grounding.
Compressed Air System Setup
Guidance on connecting the compressor to the plant air system.
OPERATION
Electro-Mechanical Controls
Description of the control panel components and their functions.
Modes of Operation
Explanation of the RUN and AUTO modes for compressor operation.
Normal Start and Stop Procedures
Step-by-step instructions for starting and stopping the compressor safely.
Restarts and Power Failures
Procedures for restarting the compressor after unexpected shutdowns.
MAINTENANCE
Maintenance Schedule
Recommended maintenance tasks and their frequencies for optimal performance.
General Maintenance Safety
Crucial safety precautions to follow during maintenance activities.
Compressor Lubricant and Filters
Guidance on checking, changing, and analyzing compressor oil and filters.
Air/Oil Separator and Air Filter Service
Instructions for replacing the air/oil separator and air filter elements.
TROUBLESHOOTING
Common Startup Issues
Solutions for problems preventing the compressor from starting.
Performance and Shutdown Issues
Troubleshooting steps for issues like low pressure or unexpected shutdowns.
Pressure and Lubricant Issues
Diagnosing and resolving problems related to pressure regulation and lubricant consumption.
PARTS CATALOG
Ordering and Spare Parts
Information on how to order parts and recommended spare parts.
Compressor Lubricants
Details on available lubricants and their specifications.
Major Assembly Breakdowns
Exploded views and part lists for key compressor assemblies.
Component Assemblies
Parts breakdown for specific component groups like air inlet and discharge.
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