Sullivan-Palatek 20D User Manual

Sullivan-Palatek 20D User Manual

Industrial electric compressor
Table of Contents

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USER MANUAL
INDUSTRIAL ELECTRIC COMPRESSOR \ 15–40 HP \ D-SERIES
15D, H15D, 20D, H20D, HH20D
25D, HH25D, 25D4, H25D4
30D7, H30D7, HH30D7
40D, H40D, HH40D
ELECTRO-MECHANICAL CONTROLS
Document: 18730-049 / 00
Issued: June 30, 2017

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Summarization of Contents

ABOUT THIS MANUAL
SAFETY INSTRUCTIONS
Instructions for safe operation and maintenance of the air compressor.
MANUAL ORGANIZATION
Overview of the manual's structure and content.
INTRODUCTION
GENERAL COMPRESSOR SAFETY PRECAUTIONS
Essential safety guidelines for operating and maintaining the compressor.
SCREW COMPRESSOR AIR END EXCHANGE PROGRAM
Information on purchasing factory-remanufactured air ends after warranty expiration.
SPECIFICATIONS
Technical Data
Detailed technical specifications and performance data for various models.
Dimensions and Diagrams
Visual representations and measurements of compressor packages and components.
Piping and Wiring Diagrams
Schematics illustrating air/oil piping and electrical wiring configurations.
COMPONENT DESCRIPTION
Air Compressor Package Overview
Description of the main components and systems within the compressor package.
Protective Devices
Explanation of safety features designed to protect the equipment and user.
Cooling and Lubricating System
Details on how the compressor's oil circulation, cooling, and lubrication systems function.
Air Inlet and Capacity Control System
Explanation of how the system manages air intake and compressor output based on demand.
INSTALLATION
Receiving and Moving
Procedures for handling and positioning the compressor unit upon delivery.
Location and Ventilation
Guidelines for selecting an appropriate installation site and ensuring adequate airflow.
Electrical Connections and Safety
Instructions for safe and correct electrical hookups and grounding.
Compressed Air System Setup
Guidance on connecting the compressor to the plant air system.
OPERATION
Electro-Mechanical Controls
Description of the control panel components and their functions.
Modes of Operation
Explanation of the RUN and AUTO modes for compressor operation.
Normal Start and Stop Procedures
Step-by-step instructions for starting and stopping the compressor safely.
Restarts and Power Failures
Procedures for restarting the compressor after unexpected shutdowns.
MAINTENANCE
Maintenance Schedule
Recommended maintenance tasks and their frequencies for optimal performance.
General Maintenance Safety
Crucial safety precautions to follow during maintenance activities.
Compressor Lubricant and Filters
Guidance on checking, changing, and analyzing compressor oil and filters.
Air/Oil Separator and Air Filter Service
Instructions for replacing the air/oil separator and air filter elements.
TROUBLESHOOTING
Common Startup Issues
Solutions for problems preventing the compressor from starting.
Performance and Shutdown Issues
Troubleshooting steps for issues like low pressure or unexpected shutdowns.
Pressure and Lubricant Issues
Diagnosing and resolving problems related to pressure regulation and lubricant consumption.
PARTS CATALOG
Ordering and Spare Parts
Information on how to order parts and recommended spare parts.
Compressor Lubricants
Details on available lubricants and their specifications.
Major Assembly Breakdowns
Exploded views and part lists for key compressor assemblies.
Component Assemblies
Parts breakdown for specific component groups like air inlet and discharge.

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